CN108107806A - A kind of belt-type conveying equipment intelligent wireless Integrated Protection System - Google Patents
A kind of belt-type conveying equipment intelligent wireless Integrated Protection System Download PDFInfo
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- CN108107806A CN108107806A CN201711264158.XA CN201711264158A CN108107806A CN 108107806 A CN108107806 A CN 108107806A CN 201711264158 A CN201711264158 A CN 201711264158A CN 108107806 A CN108107806 A CN 108107806A
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- belt
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- intelligent wireless
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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- Automation & Control Theory (AREA)
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Abstract
The present invention relates to a kind of belt-type conveying equipment intelligent wireless Integrated Protection Systems; including four part of intelligent wireless controller, data transmission system, status display and warning device, scene protection equipment and sensor; each several part is communicated by the networking of low-consumption wireless mechanics of communication; realize scene and backstage on-line monitoring and the defencive function to belt transporting equipment.It is an advantage of the invention that having the function of wireless self-networking, the convenience for from space and landform limitation, greatly promoting Industry Control mode is controlled.By the invention it is possible to add intelligent control on the basis of traditional industry control mode, cloud control function applies new technology of Internet of things among Traditional control, realizes real intelligent control.User can check on off state by cell phone application, and significant increase repair and maintenance convenience has for industrial control standard, intelligent management, scattered independent control etc. and greatly promotes meaning.
Description
Technical field
The present invention relates to belt-type conveying equipment fields, are specially a kind of belt-type conveying equipment intelligent wireless integrated protection system
System.
Background technology
Belt-conveying is a kind of widely used means of transportation of industrial production, and with scattered distribution, associate device is more, joins
The characteristics of lock relation is intensive to ensure belt-type conveying equipment safe and reliable operation, is mounted on double in belt-type conveying equipment both sides
To a series of protection switch such as pull switch, belt deviation switch, belt slippage switches, for equipment fault or other burst things
Emergency shutdown under part is opened for the longer belt conveyor of fed distance, it is necessary to install dozens or even hundreds of group of all kinds of protections
It closes and sensor, these protection switch and sensor are installed using hardwire mode, it is necessary to be laid with substantial amounts of cable run, are made
Circuit is complicated on into belt conveyor, and protection switch is acted or need to excluded one by one when breaking down, and is installed and is safeguarded inconvenience, safeguard
Cost is higher.
It is existing authorized 104386449 B of Chinese patent document CN disclose it is a kind of for mining belt conveyer end to end
Take turns on-line checking intelligent protection device, mainly solve the problems, such as be：It is deposited at present using PLC monitorings belt conveyer operating status
Single and in the case where noise data is larger in data collection type, false sample is higher, it will usually failure be caused to be judged by accident.With
The present invention solves the problems, such as difference.
The content of the invention
Present invention aim to address the above problems, provide a kind of belt-type conveying equipment intelligent wireless Integrated Protection System,
Its safe and reliable, neat and artistic, easy to operate maintenance can monitor in real time, solve existing Belt Conveying equipment cable complex circuit, peace
The problem of dress and inconvenient maintenance.
To achieve the above object, the present invention provides following technical solution：
A kind of belt-type conveying equipment intelligent wireless Integrated Protection System, including intelligent wireless controller, data transmission system,
Four part of status display and warning device, scene protection equipment and sensor.
Wherein, the intelligent wireless controller is equipped with intelligence control for collection site protection equipment and sensor signal
Region processed, storage region, electronic power region, display screen interface, power interface, several group relay output interfaces, relay
Leading-out terminal, bus interface, communication interface and several groups of expansion slots；
Wherein, the status display and warning device are for displaying scene protection equipment and the status information and report of sensor
Alert information, and exported after intelligent wireless controller control signal is isolated to host computer DCS and PLC system；
Wherein, the scene protection equipment and sensor include wireless pull switch, wireless deviation switch, wireless life guarantor
Shield switch, belt anti-slip switch and Temperature Humidity Sensor；
Wherein, the data transmission system includes low-consumption wireless communication and remote-wireless communication, the intelligent wireless
It is communicated between controller and scene protection equipment and sensor for low-consumption wireless；The intelligent wireless controller and status display
And between warning device be RS485 or ethernet communication；The intelligent wireless controller communicates connection collection by remote-wireless
Control room host computer.
Further, the system is communicated by 2.4G wireless telecommunications, industrial bus communication modes and central station of floating dock host computer, and
External electrical connections distant station switch board.
Further, the scene protection equipment and sensor built-in address code chip, and be wirelessly transferred using micropower
Technology and intelligent wireless controller communication, use battery powered.
Further, the bus interface includes CAN interface and RS485 bus interface, and the communication interface is
RJ45, RS485 or Wi-Fi communication interface.
Further, the expansion slot supports DI, DO, AI, AO extension.
Further, the system is suitable for all kinds of DCS and PLC system.
The beneficial effects of the present invention are：
The present invention by intelligent wireless controller, data transmission system, status display and warning device, scene protection equipment and
Sensor form, each several part by the networking of low-consumption wireless mechanics of communication communicate, realize scene and backstage on-line monitoring and it is right
The defencive function of belt transporting equipment；
Using micropower wireless self-networking transmission technology, network data technology, Wi-Fi technology, Intellectual Analysis Technology, from stop
Dormancy power-saving technology, monitor screen display technology are protected from being monitored online, be accurately positioned, conventional belt being solved in terms of ambient adaptability
The live practical challenges that class product is left possess all hard of futurity industry intelligent control, Internet of Things and artificial intelligence
Part supports；
Scene protection equipment and sensor work independently, and have wireless telecommunications and position location functionality, and individual equipment occurs
During failure, by miscellaneous equipment after setting still can normal operation, improve the work efficiency of transporting equipment；It excludes because of aging circuit etc.
Equipment fault caused by reason, increase is monitored online, is accurately positioned, ambient adaptability function, ensures personnel's personal safety, is promoted
Equipment Management Level；
The present invention has the function of wireless self-networking, controls from space and landform limitation, greatly promotes Industry Control side
The convenience of formula.By the invention it is possible to intelligent control is added on the basis of traditional industry control mode, cloud control function,
New technology of Internet of things is applied among Traditional control, realizes real intelligent control.User can be checked by cell phone application
On off state, significant increase repair and maintenance convenience, for industrial control standard, intelligent management, scattered independent control etc.
Aspect, which has, greatly promotes meaning.
Description of the drawings
Technical solution in order to illustrate the embodiments of the present invention more clearly, below will be to needed in embodiment description
Attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is only the present invention in order to illustrate more clearly of this hair
Bright embodiment or technical solution of the prior art for those of ordinary skill in the art, are not making the creative labor
On the premise of, it can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is present system connection diagram；
Fig. 2 is intelligent wireless controller internal structure schematic diagram of the present invention；
Fig. 3 is field device low consumption circuit schematic diagram of the present invention.
Specific embodiment
A kind of belt-type conveying equipment intelligent wireless Integrated Protection System as shown in Figs. 1-3, including intelligent wireless controller
1st, 3 four part of data transmission system 4, status display and warning device 2, scene protection equipment and sensor, each several part passes through low
The networking of power consumption wireless mechanics of communication communicates, and realizes scene and backstage on-line monitoring and the defencive function to belt transporting equipment.
The intelligent wireless controller 1 protects 3 signal of equipment and sensor for collection site, is equipped with intelligent control area
Domain, storage region, electronic power region, display screen interface, power interface, several group relay output interfaces, relay output
Terminal, bus interface, communication interface and several groups of expansion slots；Possess programmable control function, radio multiplex redundancy, from
The multipurpose of diagnostic techniques, intelligent controller, can be plugged into extension DI, DO, AI, AO, temperature, humidity by wireless, PCI slot
Industrial datas parameter is waited, and performs default programmed logic.
The status display and warning device 2 protect status information and the alarm of equipment and sensor 3 for displaying scene
Information, and exported after intelligent wireless controller control signal is isolated to host computer DCS and PLC system；
The scene protection equipment and sensor 3 include wireless pull switch, wireless deviation switch, wireless life and protect and open
It closes, belt anti-slip switchs and Temperature Humidity Sensor；With wireless telecommunications and position location functionality, there is self-diagnostic function, work
As when monitor oneself state, and pass through low-consumption wireless mechanics of communication upload monitoring data.
The data transmission system (4) includes low-consumption wireless communication and remote-wireless communication, the intelligent wireless control
It is communicated between device (1) processed and scene protection equipment and sensor (3) for low-consumption wireless；The intelligent wireless controller (1) with
It is RS485 or ethernet communication between status display and warning device (2)；The intelligent wireless controller (1) is by remote
Wireless telecommunications connection central station of floating dock host computer (5).
Further, the system is communicated by 2.4G wireless telecommunications, industrial bus communication modes and central station of floating dock host computer 5,
And external electrical connections distant station switch board 6.
Further, 3 built-in address code chip of the scene protection equipment and sensor, and be wirelessly transferred using micropower
Technology is communicated with intelligent wireless controller 1；Using battery powered, one group of battery can be used 5 years or more, and in-site installation is without cloth
Line, without being additionally provided power supply, site protection switch one group of on-off model of wireless aggregation node output when acting, which can
It is directly accessed control PLC or DCS distant stations DI points and realizes emergent stopping to belt transporting facility, when installation saves a large amount of manpowers
Material resources.
Further, the bus interface includes CAN interface and RS485 bus interface, and the communication interface is
RJ45, RS485 or Wi-Fi communication interface.
Further, the expansion slot supports DI, DO, AI, AO extension.
Further, the system be suitable for all kinds of DCS and PLC system, can by 2.4G wireless telecommunications, RS485,
The industrial bus such as CANBUS communication modes and central station of floating dock host computer 5 communicate, expansible Wi-Fi communication interfaces simultaneously, supports mobile phone
APP is directly inquired about；It indicates and alarms with location status, alarm offline, history alarm logging query function.
Present invention is mainly applied on all kinds of belts, conveyer belt, be belt is formed accident emergency stop, sideslip, big material and
The system that the failures such as personal safety protection, skidding, tear, putty carry out integrated treatment.Specific embodiment according to Belt Length,
Installation site, angle etc. carry out reasonable selection.
Embodiment：
The parallel or slope belt of one 120 meters long of selection, according to national regulation：Pull switch configuration quantity is 25m/
A × 2 side=8；Deviation switch quantity is four corners of belt each 1=4；Personnel protection switch one direction operation belt 1
It is a, way traffic belt 2；Every belt of speed switch 1；50m/=2, tear switch；Stream switch one direction operation
Belt 1, way traffic belt 2；It is uniformly controlled by 1 belt comprehensive protection device, adjacent two-way belt can be total to
With 1 belt Integrated Protection System, entire belt intelligent comprehensive protection is realized.
Intelligent wireless controller 1 is mounted in the middle part of belt transporting facility or head, passes through low-consumption wireless mechanics of communication group
Net is communicated with scene protection equipment and sensor 3, while is shown by the standard interface and presence states of outfit and warning device
2nd, data transmission system 4 connects (optical fiber is connected when transmitting with fiber optical transceiver).
The system is communicated using low-consumption wireless, traditional hardwire, the mode of fieldbus collect field data, and processing is simultaneously
Corresponding switching value can be directly exported after storage and is synchronized to monitor screen and is shown.
Using micropower wireless self-networking transmission technology, network data technology, Wi-Fi technology, Intellectual Analysis Technology, from stop
Dormancy power-saving technology, monitor screen display technology are protected from being monitored online, be accurately positioned, conventional belt being solved in terms of ambient adaptability
The live practical challenges that class product is left possess all hard of futurity industry intelligent control, Internet of Things and artificial intelligence
Part supports；
Scene protection equipment and sensor 3 work independently, and have wireless telecommunications and position location functionality, and individual equipment occurs
During failure, by miscellaneous equipment after setting still can normal operation, improve the work efficiency of transporting equipment；It excludes because of aging circuit etc.
Equipment fault caused by reason, increase is monitored online, is accurately positioned, ambient adaptability function, ensures personnel's personal safety, is promoted
Equipment Management Level；
The present invention has the function of wireless self-networking, controls from space and landform limitation, greatly promotes Industry Control side
The convenience of formula.By the invention it is possible to intelligent control is added on the basis of traditional industry control mode, cloud control function,
New technology of Internet of things is applied among Traditional control, realizes real intelligent control.User can be checked by cell phone application
On off state, significant increase repair and maintenance convenience, for industrial control standard, intelligent management, scattered independent control etc.
Aspect, which has, greatly promotes meaning.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modifications, equivalent replacements and improvements are made should all be included in the protection scope of the present invention god.
Claims (6)
1. a kind of belt-type conveying equipment intelligent wireless Integrated Protection System, which is characterized in that including intelligent wireless controller (1),
(3) four part of data transmission system (4), status display and warning device (2), scene protection equipment and sensor；
The intelligent wireless controller (1) is equipped with intelligent control area for collection site protection equipment and sensor (3) signal
Domain, storage region, electronic power region, display screen interface, power interface, several group relay output interfaces, relay output
Terminal, bus interface, communication interface and several groups of expansion slots；
The status display and warning device (2) protect status information and the alarm of equipment and sensor (3) for displaying scene
Information, and exported after intelligent wireless controller control signal is isolated to host computer DCS and PLC system；
The scene protection equipment and sensor (3) include wireless pull switch, wireless deviation switch, wireless life and protect and open
It closes, belt anti-slip switchs and Temperature Humidity Sensor；
The data transmission system (4) includes low-consumption wireless communication and remote-wireless communication, the intelligent wireless controller
(1) communicated between scene protection equipment and sensor (3) for low-consumption wireless；The intelligent wireless controller (1) and state
It is RS485 or ethernet communication between display and warning device (2)；The intelligent wireless controller (1) passes through remote-wireless
Communication connection central station of floating dock host computer (5).
2. a kind of belt-type conveying equipment intelligent wireless Integrated Protection System according to claim 1, which is characterized in that it is logical
2.4G wireless telecommunications, industrial bus communication modes and central station of floating dock host computer (5) is crossed to communicate, and external electrical connections distant station switch board
(6)。
3. a kind of belt-type conveying equipment intelligent wireless Integrated Protection System according to claim 1, which is characterized in that described
Scene protection equipment and sensor (3) built-in address code chip, and controlled using micropower Radio Transmission Technology and intelligent wireless
Device (1) communicates, and uses battery powered.
4. a kind of belt-type conveying equipment intelligent wireless Integrated Protection System according to claim 1, which is characterized in that described
Bus interface includes CAN interface and RS485 bus interface, and the communication interface connects for RJ45, RS485 or Wi-Fi communication
Mouthful.
5. a kind of belt-type conveying equipment intelligent wireless Integrated Protection System according to claim 1, which is characterized in that described
Expansion slot supports DI, DO, AI, AO extension.
6. a kind of belt-type conveying equipment intelligent wireless Integrated Protection System according to any one of claims 1 to 5, feature
It is, it is suitable for all kinds of DCS and PLC systems.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711264158.XA CN108107806A (en) | 2017-12-05 | 2017-12-05 | A kind of belt-type conveying equipment intelligent wireless Integrated Protection System |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711264158.XA CN108107806A (en) | 2017-12-05 | 2017-12-05 | A kind of belt-type conveying equipment intelligent wireless Integrated Protection System |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108107806A true CN108107806A (en) | 2018-06-01 |
Family
ID=62208133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711264158.XA Pending CN108107806A (en) | 2017-12-05 | 2017-12-05 | A kind of belt-type conveying equipment intelligent wireless Integrated Protection System |
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2017
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004113030A1 (en) * | 2003-06-26 | 2004-12-29 | Abb Ab | Control method for machines, including a system, computer program, data signal and gui |
| CN201942286U (en) * | 2010-12-13 | 2011-08-24 | 赵金武 | Wireless protection device for belt conveyer |
| CN103217933A (en) * | 2012-01-18 | 2013-07-24 | 安徽圣力达电器有限公司 | Controlling host with wireless function |
| CN103848184A (en) * | 2012-12-05 | 2014-06-11 | 宿州中矿三杰科技有限公司 | Wireless early warning communication control device for belt conveying system |
| CN203345677U (en) * | 2013-06-17 | 2013-12-18 | 淮南市创进电子有限公司 | Comprehensive protection control device for mining belt conveyer |
| CN103863783A (en) * | 2014-03-24 | 2014-06-18 | 江南大学 | Belt conveyor monitoring system based on ZigBee wireless sensor network |
| CN105109906A (en) * | 2015-09-17 | 2015-12-02 | 四川省自贡运输机械集团股份有限公司 | Safety protecting system for belt conveyor |
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