straw water scrubber
Technical Field
The invention relates to a straw washing device, belonging to the field of straw washing devices.
background
The straw is a general term of stem and leaf parts of mature crops, generally refers to the residual parts of wheat, rice, corn, potatoes, rape, cotton, sugarcane and other crops after seeds are harvested, more than half of the products of crop photosynthesis exist in the straw, the straw is rich in nitrogen, phosphorus, potassium, calcium, magnesium, organic matters and the like, is a multipurpose renewable biological resource, and is also a coarse feed, and is characterized by high content of coarse fibers, lignin and the like.
The continuous pretreatment technology process for preparing the fuel ethanol from the straw cellulose comprises the steps of washing, purifying, filtering and dehydrating the crushed and primarily purified raw materials, pushing the materials into a pressure cooking pipe under normal pressure by a screw feeder, efficiently and quickly mixing liquid medicine and the materials by a liquid medicine mixer, continuously cooking the materials at high temperature and high pressure by the cooking pipe, and finally continuously spraying the hydrolyzed qualified slurry at high concentration by a discharger.
when the straw water washer is used in the prior art, the straw water washer is a continuous pretreatment technology water washing and purifying device, the quality of raw material hydrolyzed into pulp, the consumption of chemicals and steam, the service life of the device and the reliability of continuous operation of the device are directly influenced, so that an independent space is needed for processing, meanwhile, continuous processing can be realized, and the processing quality is guaranteed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a straw water washer to solve the problems that in the prior art, the straw water washer is a continuous pretreatment technology water washing and purifying device, the quality of raw material hydrolyzed into pulp, the consumption of chemicals and steam, the service life of the device and the reliability of continuous operation of the device are directly influenced, an independent space is needed for processing, continuous processing can be realized, and the processing quality is ensured.
In order to achieve the purpose, the invention is realized by the following technical scheme: a straw washing device structurally comprises an external transmission support, a bottom reserved water tank, a straw washing and dewatering tank, a straw cooking tank and a heating and hydrolyzing tank, wherein the external transmission support is connected above the bottom reserved water tank in a riveting mode through a bolt, the bottom reserved water tank is vertically welded on the side face of the straw washing and dewatering tank, the straw washing and dewatering tank is vertically welded between the straw cooking tank and the bottom reserved water tank, the straw cooking tank is vertically welded between the straw washing and dewatering tank and the heating and hydrolyzing tank, the heating and hydrolyzing tank is vertically welded on the side face of the straw cooking tank, the external transmission support is provided with a top transmission motor, a support direction control handle, a bottom hydraulic device control mechanism and a top hydraulic device, the top transmission motor is connected to the top of the external transmission support in a riveting mode through a bolt, and the support direction control handle is connected to the side face of the external transmission support through threaded engagement, the bottom hydraulic device control mechanism is connected above the bottom reserved water tank in a riveting mode through a bolt, and the top hydraulic device is connected above the external transmission support in a riveting mode through a bolt; the bottom reserved water tank is provided with a cleaning tank water inlet pipe and a bottom drain pipe, the cleaning tank water inlet pipe is embedded in the bottom reserved water tank, and the bottom drain pipe is connected between the bottom reserved water tank and the straw cleaning dehydration tank through threaded engagement; the straw cleaning and dewatering box is provided with an external water conduit, a straw discharging hopper, a waste water filter screen, a bottom waste water box and a straw baffle plate, the external water conduit is connected between the straw cleaning and dewatering box and the bottom reserved water box through threaded engagement, the straw discharging hopper is vertically welded to the top of the straw cleaning and dewatering box, the waste water filter screen is embedded between the bottom waste water box and the straw cleaning and dewatering box, and the straw baffle plate is connected to the inner wall of the straw cleaning and dewatering box through bolts in a riveting mode; the straw cooking box is provided with an electric heating wire heating layer, a top power supply box, an internal water guide pipe and a cooking power-on mechanism, wherein the electric heating wire heating layer is embedded outside the straw cooking box; the top power box is provided with a mechanism controller and a power box, the mechanism controller is connected to the inside of the top power box in a riveting mode through bolts, and the power box is connected to the inside of the top power box in a riveting mode through bolts; the heating hydrolysis box is provided with a bottom heating layer, a top circuit connecting mechanism and a material discharging pipe, the bottom heating layer is embedded at the bottom of the heating hydrolysis box, the top circuit connecting mechanism is vertically welded at the top of the heating hydrolysis box, and the material discharging pipe is vertically welded on the side surface of the heating hydrolysis box; the bottom zone of heating is equipped with bottom electric heating wire, bottom electric heating wire is even the equidistance inlays and locates inside the bottom zone of heating.
further, the bottom hydraulic device control mechanism is provided with a bottom hydraulic main rod, a bottom hydraulic branch rod, a bottom hydraulic push plate, a movable trigger branch rod, a branch rod fixing support, a power-on branch rod support and a power-on contact block, and the bottom hydraulic device control mechanism is connected above the bottom reserved water tank in a riveting mode through bolts.
Further, bottom hydraulic pressure mobile jib is connected in the bottom through the bolt riveting and is reserved the water tank top, bottom hydraulic pressure branch is connected on bottom hydraulic pressure mobile jib through excessive cooperation, bottom hydraulic pressure push pedal passes through the bolt riveting and connects on bottom hydraulic pressure branch, the activity triggers branch and passes through the bolt riveting and connect on branch fixed bolster, branch fixed bolster passes through the bolt riveting and connects on straw washing dehydration case surface, circular telegram branch passes through the bolt riveting and connects on circular telegram branch support, circular telegram branch support passes through the bolt riveting and connects on bottom hydraulic pressure mobile jib, circular telegram electric contact block inlays and locates bottom hydraulic pressure mobile jib upper surface.
Further, top hydraulic means is equipped with top hydraulic pressure push pedal, top hydraulic pressure mobile jib, top hydraulic pressure branch, top hydraulic pressure push pedal passes through the bolt riveting and connects in top hydraulic pressure branch bottom, top hydraulic pressure mobile jib passes through the bolt riveting and connects on outside transmission support, top hydraulic pressure branch connects in top hydraulic pressure mobile jib below through excessively cooperating.
Further, electric heating wire zone of heating is equipped with electric heating wire, miniature suction pump, inside electric heating wire zone of heating was inlayed to the even equidistance of electric heating wire, miniature suction pump passes through the bolt riveting and connects in the inside top of straw boiling box.
Furthermore, the cooking power-on mechanism is provided with a power-on conducting wire, a power-on contact rod, a power-on boosting rod and a boosting support plate, the power-on conducting wire is connected between the top power box and the power-on contact rod, the power-on contact rod is connected to the side surface of the top power box in a riveting mode through a bolt, the power-on boosting rod is embedded between the straw cooking box and the straw cleaning and dewatering box, and the boosting support plate is connected to the bottom of the power-on boosting rod in a riveting mode through a bolt.
Furthermore, top circuit connection mechanism is equipped with and pulls the suspension wire, absorbs water cloth, electrically conductive floater, circular telegram guide arm, steam filter screen, transmission gear wheel, transmission branch, pull wire dead lever, conveyer belt, transmission pinion, top circuit connection mechanism welds in heating hydrolysis tank top perpendicularly.
Furthermore, the traction suspension wire is connected above the conductive floating ball, the water absorbing cloth is embedded inside the top circuit connecting mechanism, the conductive floating ball is connected below the traction suspension wire, the electrifying guide rod is embedded at the bottom of the top circuit connecting mechanism, and the steam filter screen is embedded between the top circuit connecting mechanism and the heating hydrolysis tank.
Further, the transmission gear wheel is connected to the outer surface of the top circuit connecting mechanism through thread engagement, the transmission supporting rod is connected to the side face of the transmission gear wheel through thread engagement, the traction line fixing rod is perpendicularly welded to the transmission supporting rod, the conveying belt is connected between the transmission gear wheel and the transmission pinion, and the transmission pinion is connected to the upper portion of the transmission gear wheel through thread engagement.
furthermore, the material discharge pipe is provided with a material outlet baffle, a traction wire fixing ring and a material baffle traction wire, the material outlet baffle is connected to the inner wall of the material discharge pipe through bolts in a riveting mode, the traction wire fixing ring is vertically welded to the outer surface of the material outlet baffle, and the material baffle traction wire is connected between the traction wire fixing ring and the traction wire fixing rod.
Advantageous effects
When the straw washing device works, the straw washing and dewatering box is provided with the external water conduit, the straw discharging hopper, the waste water filter screen, the bottom waste water box and the straw baffle, water is introduced into the straw washing and dewatering box through the external water conduit to be washed after feeding, and the straw washing device is used for dewatering through the top hydraulic device after washing; the bottom hydraulic device control mechanism is provided with a bottom hydraulic main rod, a bottom hydraulic branch rod, a bottom hydraulic push plate, a movable trigger branch rod, a branch rod fixing support, a power-on branch rod support and a power-on contact block, the top hydraulic device lifts upwards after dehydration is completed, the movable trigger branch rod is driven to move in the moving process, the other end of the movable trigger branch rod presses downwards to push the power-on branch rod to press downwards, the movable trigger branch rod is connected with the power-on contact block and connected to a circuit to drive the bottom hydraulic main rod to work, and the bottom hydraulic push plate pushes straws into the straw cooking box; the straw baffle plate pushes the electrified push-aid rod to move so as to be communicated with the electrified contact rod and connected with the stewing electrifying mechanism to work; the straw cooking box is provided with the electric heating wire heating layer, the top power supply box, the internal water guide pipe and the cooking power-on mechanism, when the cooking power-on mechanism is connected, cooking work can be carried out through the electric heating wire heating layer, and cooked slurry is pumped into the heating hydrolysis box by the water suction pump to be hydrolyzed after the cooking work is finished; the heating hydrolysis box is provided with a bottom heating layer, a top circuit connecting mechanism and a material discharge pipe, and the bottom heating layer and the top circuit connecting mechanism are matched with each other to carry out hydrolysis, so that the slurry reaches the highest concentration; by arranging the top circuit connecting mechanism, the top circuit connecting mechanism is provided with the traction suspension wire, the water absorption cloth, the conductive floating ball, the electrified guide rod, the steam filter screen, the transmission big gear, the transmission support rod, the traction wire fixing rod, the conveyor belt and the transmission small gear, when heating is carried out, water vapor can be generated, the water vapor rises and is absorbed by the water absorption cloth, the weight of the water absorption cloth is increased after water absorption, so that the water absorption cloth can be pressed downwards to drive the conductive floating ball to move downwards, when the conductive floating ball is connected with the electrified guide wire, the transmission big gear is communicated with a circuit of the top circuit connecting mechanism, the transmission small gear is driven to rotate by the transmission big gear, and the traction wire fixing rod; the material discharge pipe is provided with the material outlet baffle, the traction wire fixing ring and the material baffle traction wire, and the material baffle traction wire is driven to drive the material baffle traction wire to drive the material outlet baffle to be opened by rotating the traction wire fixing rod, so that the discharge hole of the heating hydrolysis box is opened, and the discharging work is carried out; through mutually supporting of above device, can add water, wash, dehydration, pass, cook, the process of hydrolysising in an orderly manner to need not control through manual regulation, guaranteed that equipment continuous operation carries out the processing work of continuity, also guaranteed the quality of thick liquids simultaneously, avoid bringing the trouble for later stage processing.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural view of a straw water scrubber of the present invention.
FIG. 2 is a schematic view of the internal structure of the straw washer in the operating state.
fig. 3 is a schematic structural diagram of the control mechanism of the bottom hydraulic device in a static state.
Fig. 4 is a schematic structural diagram of the control mechanism of the bottom hydraulic device in a working state.
Fig. 5 is an enlarged structure schematic diagram of the stewing electrifying mechanism in a static state.
Fig. 6 is an enlarged structural schematic diagram of the steaming and boiling electrifying mechanism in the working state.
Fig. 7 is an enlarged schematic structural view of the top circuit connecting mechanism in a static state.
Fig. 8 is an enlarged schematic structural view of the top circuit connection mechanism of the present invention in an operating state.
In the figure: an external transmission bracket-1, a bottom reserved water tank-2, a straw cleaning and dewatering box-3, a straw cooking box-4, a heating and hydrolyzing box-5, a top transmission motor-10, a bracket direction control handle-11, a bottom hydraulic device control mechanism-12, a bottom hydraulic main rod-120, a bottom hydraulic support rod-121, a bottom hydraulic push plate-122, a movable trigger support rod-123, a support rod fixing bracket-124, an electrified support rod-125, an electrified support rod bracket-126, an electrified contact block-127, a top hydraulic device-13, a top hydraulic push plate-130, a top hydraulic main rod-131, a top hydraulic support rod-132, a cleaning box water inlet pipe-20, a bottom water outlet pipe-21, an external water inlet pipe-30, a straw discharging hopper-31, a straw cooking box-31, a heating and hydrolyzing box-, A wastewater filter screen-32, a bottom wastewater tank-33, a straw baffle-34, an electric heating wire heating layer-40, an electric heating wire-400, a micro water pump-401, a top power box-41, a mechanism controller-410, a power box-411, an internal water guide pipe-42, a cooking and electrifying mechanism-43, an electrifying wire-430, an electrifying feeler lever-431, an electrifying boosting rod-432, a boosting support plate-433, a bottom heating layer-50, a top circuit connecting mechanism-51, a traction suspension wire-510, a water absorption cloth-511, an electric conduction floating ball-512, an electrifying guide rod-513, a steam filter screen-514, a transmission gear wheel-515, a transmission support rod-516, a traction wire fixing rod-517, a conveyor belt-518, a transmission pinion-519, a, A material discharge pipe-52, a material outlet baffle-520, a pull wire fixing ring-521, a material baffle pull wire-522 and a bottom electric heating wire-500.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1-8, the present invention provides a technical solution of a straw water scrubber: the structure of the device comprises an external transmission bracket 1, a bottom reserved water tank 2, a straw cleaning and dewatering tank 3, a straw cooking tank 4 and a heating and hydrolyzing tank 5, wherein the external transmission bracket 1 is riveted above the bottom reserved water tank 2 through bolts, the bottom reserved water tank 2 is vertically welded on the side surface of the straw cleaning and dewatering tank 3, the straw cleaning and dewatering tank 3 is vertically welded between the straw cooking tank 4 and the bottom reserved water tank 2, the straw cooking tank 4 is vertically welded between the straw cleaning and dewatering tank 3 and the heating and hydrolyzing tank 5, the heating and hydrolyzing tank 5 is vertically welded on the side surface of the straw cooking tank 4, the external transmission bracket 1 is provided with a top transmission motor 10, a bracket direction control handle 11, a bottom hydraulic device control mechanism 12 and a top hydraulic device 13, the top transmission motor 10 is riveted on the top of the external transmission bracket 1 through bolts, the support direction control handle 11 is connected to the side surface of the external transmission support 1 through threaded engagement, the bottom hydraulic device control mechanism 12 is connected to the upper portion of the bottom reserved water tank 2 through bolts in a riveting mode, and the top hydraulic device 13 is connected to the upper portion of the external transmission support 1 through bolts in a riveting mode; the bottom reserved water tank 2 is provided with a cleaning tank water inlet pipe 20 and a bottom drain pipe 21, the cleaning tank water inlet pipe 20 is embedded in the bottom reserved water tank 2, and the bottom drain pipe 21 is connected between the bottom reserved water tank 2 and the straw cleaning and dewatering tank 3 through threaded engagement; the straw cleaning and dewatering box 3 is provided with an external water conduit 30, a straw discharging hopper 31, a wastewater filter screen 32, a bottom wastewater box 33 and a straw baffle plate 34, the external water conduit 30 is connected between the straw cleaning and dewatering box 3 and the bottom reserved water tank 2 through threaded engagement, the straw discharging hopper 31 is vertically welded to the top of the straw cleaning and dewatering box 3, the wastewater filter screen 32 is embedded between the bottom wastewater box 33 and the straw cleaning and dewatering box 3, and the straw baffle plate 34 is connected to the inner wall of the straw cleaning and dewatering box 3 through bolt riveting; the straw cooking box 4 is provided with an electric heating wire heating layer 40, a top power box 41, an internal water guide pipe 42 and a cooking power-on mechanism 43, the electric heating wire heating layer 40 is embedded outside the straw cooking box 4, the top power box 41 is vertically welded on the top of the straw cooking box 4, the internal water guide pipe 42 is embedded inside the straw cooking box 4, and the cooking power-on mechanism is embedded between the top power box 41 and the straw cooking box 4; the top power box 41 is provided with a mechanism controller 410 and a power box 411, the mechanism controller 410 is riveted inside the top power box 410 through a bolt, and the power box 411 is riveted inside the top power box 41 through a bolt; the heating hydrolysis box 5 is provided with a bottom heating layer 50, a top circuit connecting mechanism 51 and a material discharge pipe 52, the bottom heating layer 50 is embedded at the bottom of the heating hydrolysis box 5, the top circuit connecting mechanism 51 is vertically welded at the top of the heating hydrolysis box 5, and the material discharge pipe 52 is vertically welded on the side surface of the heating hydrolysis box 5; the bottom heating layer 50 is provided with a bottom electric heating wire 500, the bottom electric heating wire 500 is embedded in the bottom heating layer 50 at equal intervals, the bottom hydraulic device control mechanism 12 is provided with a bottom hydraulic main rod 120, a bottom hydraulic branch rod 121, a bottom hydraulic push plate 122, a movable triggering branch rod 123, a branch fixing support 124, an electrifying branch rod 125, an electrifying branch rod support 126 and an electrifying contact block 127, the bottom hydraulic device control mechanism 12 is riveted above the bottom reserved water tank 2 through a bolt, the bottom hydraulic main rod 120 is riveted above the bottom reserved water tank 2 through a bolt, the bottom hydraulic branch rod 121 is connected on the bottom hydraulic main rod 120 through over-fit, the bottom hydraulic push plate 122 is riveted on the bottom hydraulic branch rod 121 through a bolt, the movable triggering branch rod 123 is riveted on the branch fixing support 124 through a bolt, the branch fixing support 124 is riveted on the outer surface of the straw cleaning and dewatering box 3 through a bolt, the electrified branch 125 is riveted on the electrified branch support 126 through a bolt, the electrified branch support 126 is riveted on the bottom hydraulic main rod 120 through a bolt, the electrified contact block 127 is embedded on the upper surface of the bottom hydraulic main rod 120, the top hydraulic device 13 is provided with a top hydraulic push plate 130, a top hydraulic main rod 131 and a top hydraulic branch 132, the top hydraulic push plate 130 is riveted on the bottom of the top hydraulic branch 132 through a bolt, the top hydraulic main rod 131 is riveted on the external transmission support 1 through a bolt, the top hydraulic branch 132 is connected below the top hydraulic main rod 131 through excessive matching, the electric heating wire heating layer 40 is provided with an electric heating wire 400 and a micro water suction pump 401, and the electric heating wire 400 is embedded in the electric heating wire heating layer 40 at equal intervals, the miniature water pump 401 is connected to the upper part inside the straw cooking box 4 in a riveting mode through bolts, the cooking power-on mechanism 43 is provided with a power-on lead 430, a power-on contact rod 431, a power-on boosting rod 432 and a boosting support plate 433, the power-on lead 430 is connected between the top power box 41 and the power-on contact rod 431, the power-on contact rod 431 is connected to the side surface of the top power box 41 in a riveting mode through bolts, the power-on boosting rod 432 is embedded between the straw cooking box 4 and the straw cleaning and dehydrating box 3, the boosting support plate 433 is connected to the bottom of the power-on boosting rod 432 in a riveting mode through bolts, the top circuit connecting mechanism 51 is provided with a traction suspension wire 510, a water absorption cloth 511, a conductive floating ball 512, a power-on guide rod 513, a steam filter screen 514, a transmission large gear 515, a transmission support rod 516, a traction wire fixing rod 517, a conveyor belt 518 and a transmission small, traction suspension wire 510 is connected in electrically conductive floater 512 top, it inlays inside top circuit coupling mechanism 51 to locate to absorb water cloth 511, electrically conductive floater 512 is connected in traction suspension wire 510 below, circular telegram guide arm 513 inlays and locates top circuit coupling mechanism 51 bottom, steam filter screen 514 inlays and locates between top circuit coupling mechanism 51 and heating hydrolysis case 5, transmission gear wheel 515 connects on top circuit coupling mechanism 51 surface through thread engagement, transmission branch 516 connects on transmission gear wheel 515 side through thread engagement, pull wire dead lever 517 welds perpendicularly on transmission branch 516, conveyer belt 518 connects between transmission gear wheel 515 and transmission pinion 519, transmission pinion 519 connects in transmission gear wheel 515 top through thread engagement, material discharge pipe 52 is equipped with material outlet baffle 520, the solid fixed ring 521 of pull wire, 521, the solid fixed ring of water cloth is connected to the top circuit coupling mechanism 51, the transmission pinion 519 is connected through thread engagement, the transmission pinion 519, The material baffle plate pulling wire 522 is connected to the inner wall of the material discharge pipe 52 in a riveting mode through bolts, the pulling wire fixing ring 521 is vertically welded to the outer surface of the material outlet baffle plate 520, and the material baffle plate pulling wire 522 is connected between the pulling wire fixing ring 521 and the pulling wire fixing rod 517.
The user carries out straw through this equipment and adds man-hour, can wash, dewater according to carrying out the straw through automatic control device, and rethread high temperature is cooked, makes the thick liquids keep the highest concentration through hydrolysising at last, guarantees the processingquality in later stage.
The invention solves the problems that when the prior art is used, because a straw water washer is a continuous pretreatment technology water washing purifying device, the quality of raw material hydrolyzed into pulp, the consumption of chemicals and steam, the service life of the device and the reliability of continuous operation of the device are directly influenced, an independent space is needed for processing, meanwhile, continuous processing can be realized, and the processing quality is ensured.
In summary, the following steps: when the movable trigger supporting rod is made of stainless steel, the firmness of the movable trigger supporting rod is strongest, and the corrosion resistance is best, so that the stainless steel is the best choice for being used as the material of the movable trigger supporting rod.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.