CN108100593A - Pallet assembly line - Google Patents
Pallet assembly line Download PDFInfo
- Publication number
- CN108100593A CN108100593A CN201810095894.5A CN201810095894A CN108100593A CN 108100593 A CN108100593 A CN 108100593A CN 201810095894 A CN201810095894 A CN 201810095894A CN 108100593 A CN108100593 A CN 108100593A
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- Prior art keywords
- station
- preset
- pallet
- assembly line
- assembly
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- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims description 47
- 238000012360 testing method Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000009826 distribution Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000007726 management method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of pallet assembly line, including：For part to be preset to the preset station on pallet, for the assembly station assembled to the part on pallet；Wherein, preset station is located at the upstream of the assembly station.Pallet assembly line disclosed by the invention, preset feeding is carried out in preset station, it is assembled in assembly station, so that feeding and assembling separately carry out, it is compared compared with prior art feeding in assembly station, the quantity of single station feeding can be increased, accordingly, reducing needs the station of feeding, facilitates production management；Moreover, preset station is manual presetting station, without using vibrating disk again, also solve because using a series of problems caused by vibrating disk.
Description
Technical field
The present invention relates to pipelining field, more specifically to a kind of pallet assembly line.
Background technology
Assembly line refers to that the subject of labour passes sequentially through each station according to certain process route, and according to unified production
Speed completes process operation.Pallet assembly line is one kind of assembly line, and in pallet assembly line, pallet is frock and workpiece to be processed
Carrier, flow between each process, be processed for people or machine.
In the station of pallet assembly line, feeding is not required in some need feeding, some.For feeding, pallet assembly line leads to
A vibrating disk is often configured by the station for needing feeding, part is lined up and is delivered to according to fixed posture by vibrating disk
Fixed position, robot can capture in the fixed position and be transported to pallet and be assembled, to realize automation.
Traditional pallet assembly line, feeding are distributed in each assembly station, and the usually each station of this mode can only upper one
Kind material, and material quantity needed for the entire production line is certain, the station for resulting in the need for feeding is more.
In addition, it is necessary to which part is transported to transfer car(buggy) the station that needs feeding, it is necessary to feeding in above-mentioned pallet assembly line
It station and is not required the station distribution of feeding mixed and disorderly, without rule, is not easy to production management.
In addition, above-mentioned pallet assembly line needs a large amount of vibrating disks, cost is higher；Vibrating disk is nonstandard equipment for customizing, is developed
Cycle is longer；Vibrating disk reliability is not 100%, it is necessary to troubleshooting and regular maintenance；In addition, for some special shapes or
The material of size can not realize vibrating disk feeding；Vibrating disk vibration equipment, noise are big, influence site environment quality.
It is current art technology to reduce the station for needing feeding in conclusion how to provide a kind of pallet assembly line
Personnel's urgent problem to be solved.
The content of the invention
The object of the present invention is to provide a kind of pallet assembly line, to reduce the station for needing feeding.
To achieve these goals, the present invention provides following technical solution：
A kind of pallet assembly line, including：For part to be preset to the preset station on pallet, for the pallet
The assembly station that is assembled of part；Wherein, the preset station is located at the upstream of the assembly station.
Preferably, the preset station is specially：For at least two parts to be preset to the work on the pallet
Position.
Preferably, the preset station is specially：For the pre-assembled part to be preset to the work on the pallet
Position.
Preferably, the preset station is manual presetting station.
Preferably, the assembly station is equipped with for assembling and programmable robot.
Preferably, the pallet assembly line further include to detect the part it is preset whether correct detection station, appoint
One detection station of meaning is respectively positioned on the upstream of the assembly station, and the upstream of the detection station has at least one institute
State preset station.
Preferably, any one of preset station is respectively positioned on the upstream of the detection station.
Preferably, the pallet assembly line further includes：
Control system, if the testing result of the detection station is qualified, for controlling the support in the detection station
Disk enters the assembly station；
Alarm, if the testing result of the detection station is unqualified, for alarming.
Preferably, the pallet assembly line further includes：The part is preset at the support for emitting laser and guiding
Point-like laser device on disk.
Preferably, the pallet is equipped with to position the location structure of the part.
Pallet assembly line provided by the invention, by setting preset station and assembly station, realize preset station into
The preset feeding of row, is assembled in assembly station so that feeding and assembling separately carry out, compared with prior art feeding in assembly station
It is compared, the quantity of single station feeding can be increased, correspondingly, reducing the station for needing feeding.
Meanwhile pallet assembly line provided by the invention, preset feeding only is carried out in preset station, and preset station is located at dress
Upstream with station then improves the distribution regularity of preset station, that is, improves the distribution regularity for the station for needing feeding,
Facilitate production management.
Description of the drawings
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description be only the present invention implementation
Example, for those of ordinary skill in the art, without creative efforts, can also be according to the attached drawing of offer
Obtain other attached drawings.
Fig. 1 is the structure diagram of pallet assembly line provided in an embodiment of the present invention.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment belongs to the scope of protection of the invention.
Pallet assembly line provided in an embodiment of the present invention, including：For part to be preset to the preset station on pallet 11,
For the assembly station assembled to the part on pallet 11；Wherein, preset station is located at the upstream of assembly station.
Pallet assembly line provided in an embodiment of the present invention, by setting preset station and assembly station, realizes preset
Station carries out preset feeding, is assembled in assembly station so that feeding and assembling separately carry out, and are being filled compared with prior art feeding
It is compared with station, the quantity of single station feeding can be increased, correspondingly, reducing the station for needing feeding.
Meanwhile pallet assembly line provided in an embodiment of the present invention, only preset feeding, and preset station are carried out in preset station
Positioned at the upstream of assembly station, then the distribution regularity of preset station is improved, that is, improves the distribution for the station for needing feeding
Regularity facilitates production management.
In above-mentioned pallet assembly line, in order to reduce the station for needing feeding, above-mentioned preset station is specially：For will at least
Two parts are preset at the station on pallet 11.Same preset station, the species of preset part can be identical, also can be different.
Certainly, also have a special preset form, for example, it is online under first carry out it is pre-assembled, it is then that pre-assembled part is preset
On pallet 11.Specifically, above-mentioned preset station is specially：For pre-assembled part to be preset to the work on the pallet 11
Position.
Preferably, above-mentioned preset station is manual presetting station.Manual presetting station, by manually being carried out to part on preset
Material, then without using vibrating disk, reducing equipment cost again；Also eliminate the supplier of exploitation vibrating disk, exchanged with supplier
The links such as technical solution, contract negotiation, design and manufacture, debugging；Human and material resources and time are saved, accelerate project process,
Shorten the construction cycle；Moreover, manual presetting is flexible strong, it can be with preset any part, from the limitation of part itself；It is manually pre-
Put without vibrating disk, avoid the pollution to environment such as vibration, noise, without processing because of failure existing for vibrating disk and
It safeguards.
Manually in initialization process, it is easier to preset fault occur or leakage is preset, it is above-mentioned in order to avoid there is the above problem
Pallet assembly line further includes：For emitting laser and guiding people that part is preset to the point-like laser device on pallet 11.
There is laser guidance staff to carry out preset, specifically, laser guidance staff obtains part and by part
The setting position being preset on pallet 11, it is therefore prevented that mistakes and omissions occur when preset.
Preferably, above-mentioned point-like laser device is arranged on preset station, and further, point-like laser device and preset station are one by one
It is corresponding.
It for the concrete type of point-like laser device, makes choice according to actual needs, the embodiment of the present invention does not limit this
It is fixed.
In above-mentioned pallet assembly line, guarantee it is preset on the basis of, robot 12 can also be used and carry out preset, this hair
Bright embodiment does not limit this.
In order to improve efficiency of assembling, above-mentioned assembly station is equipped with to assemble and programmable robot 12, it is possible to understand that
, robot 12 and assembly station correspond.In this way, being assembled using robot 12 to the part on pallet 11, carry
High efficiency of assembling decreases the amount of labour of staff and staff.Certainly, on the basis without considering cost and efficiency
On, it also can manual assembly.
In above-mentioned pallet assembly line, the workpiece that the number of preset station is processed as needed is designed.For example, preset work
Position is one or preset station at least two.
When preset station at least two, the preset part of each preset station can be identical, also can be different, for example,
One preset station is for a part to be preset to the station on pallet 11, another preset station is for will be pre-assembled
Part be preset at station on the pallet 11.The embodiment of the present invention does not limit the specific design of presetting bit.
In above-mentioned pallet assembly line, the number of assembly station is also required to be designed according to the workpiece of processing, specifically, dress
It is one or assembly station at least two with station.
When assembly station at least two, the part that each assembly station is assembled can be identical, also can be different；Each dress
The assembling action carried out with station also can be identical, also can be different.The embodiment of the present invention does not do the specific design of assembly station
It limits.
In order to avoid the preset feeding of mistake, above-mentioned pallet assembly line further include to detect part it is preset whether correct inspection
Station is surveyed, any one detection station is located at the upstream of assembly station, and the upstream of detection station has at least one preset work
Position.
In above-mentioned pallet assembly line, before assembling is postponed in advance, preset part is detected, it is ensured that the preset nothing of part
By mistake, the situation for occurring can not assembling due to preset fault is avoided, avoids loading error, improves reliability；It also reduces
Hand labor intensity.
Above-mentioned detection station is specially：For whether just to detect the number of preset part, and/or position, and/or species
True station.Specifically, detect whether the number of part is correct, whether the number for referring to detect preset part conforms to
It asks；Detect whether the position of part is correct, refer to detect whether preset part meets the requirements in the upper position of pallet 11；
Detect whether the species of part is correct, whether the species for referring to detect preset part meets the requirements.
It for the detection device of detection station, makes choice as needed, the embodiment of the present invention does not limit this.
In order to improve detection reliability, above-mentioned detection station at least two, in this way, can only be detected in each detection station
One parameter, such as only detect number, position or species；It alternatively, can be to a detection from parameter progress at least twice.
In above-mentioned pallet assembly line, when detection station at least two, the parameter that each detection station is detected can phase
It together, also can be different；The object that each detection station is detected also can be identical, also can be different, and the embodiment of the present invention does not limit this
It is fixed.
In actual application, can be needed to set according to technique the number of preset station, detection station and assembly station,
And the order of preset station, detection station and assembly station.For the ease of management, any one preset station of prioritizing selection is equal
Positioned at the upstream of detection station.It is understood that at this point, detection station is between preset station and assembly station.
Specifically, as shown in Figure 1, above-mentioned pallet assembly line includes preset area B1, detection zone B2 and assembly section B3, wherein,
Preset area B1, detection zone B2 and assembly section B3 are set gradually, and the first preset preset station A2 of station A1 and second are arranged at pre-
It puts area B1, the first detection station A3 and the second detection station A4 and is arranged at detection zone B2, the first assembly station A5 and the second dress
Assembly section B3 is arranged at station A6.
In order to improve reliability, above-mentioned pallet assembly line further includes control system and alarm, if the detection of detection station
As a result qualified, control system enters assembly station for pallet 11 of the control in detection station；If the testing result of detection station
Unqualified, alarm is used to alarm.
In above-mentioned pallet assembly line, whether assembling carries out, and is determined by the testing result of detection station, and detection qualification then enters
Assembling, it is unqualified, it alarms, avoids and assemble by mistake, improve reliability.
In above-mentioned preset station, part is preset at the setting position on pallet 11, in order to avoid preset component shift
Setting position, above-mentioned pallet 11 is equipped with the location structure for locating element, this ensures that, all parts on pallet 11
Setting position is fixed.
In above-mentioned pallet assembly line, pallet 11 is transferred, all parts on pallet 11 are moved with pallet 11.
Certainly, above-mentioned preset station, detection station and the number of assembly station and preset station, detection also may be selected
The order of station and assembly station be other, for example, the first preset station A1, the second preset station A2, the first detection station A3,
3rd preset station, the second detection station A4, the first assembly station A5 and the second assembly station A6 are sequentially distributed, it is not limited to
Number and order of placement shown in FIG. 1.
It should be noted that preset area B1, detection zone B2 and the assembly section B3 in Fig. 1 there are 2 stations, only illustrate.
In actual application, the station of preset area B1, detection zone B2 and assembly section B3 can be one or three or more, this
Inventive embodiments do not limit this.
The foregoing description of the disclosed embodiments enables those skilled in the art to realize or use the present invention.To this
A variety of modifications of a little embodiments will be apparent for a person skilled in the art, and the general principles defined herein can
Without departing from the spirit or scope of the present invention, to realize in other embodiments.Therefore, the present invention will not be limited
The embodiments shown herein is formed on, and is to fit to consistent with the principles and novel features disclosed herein most wide
Scope.
Claims (10)
1. a kind of pallet assembly line, which is characterized in that including：For part to be preset to the preset station on pallet, for pair
The assembly station that part on the pallet is assembled；Wherein, the preset station is located at the upstream of the assembly station.
2. pallet assembly line according to claim 1, which is characterized in that the preset station is specially：For will at least
Two parts are preset at the station on the pallet.
3. pallet assembly line according to claim 1, which is characterized in that the preset station is specially：For by pre- group
The part of dress is preset at the station on the pallet.
4. pallet assembly line according to claim 1, which is characterized in that the preset station is manual presetting station.
5. pallet assembly line according to claim 4, which is characterized in that further include：For emitting laser and guiding institute
State the point-like laser device that part is preset on the pallet.
6. pallet assembly line according to claim 1, which is characterized in that the assembly station is equipped with to assemble and can compile
The robot of journey.
7. pallet assembly line according to claim 1, which is characterized in that further include to detect the part it is preset whether
Correct detection station, any one of detection station are respectively positioned on the upstream of the assembly station, and the detection station
Upstream has at least one preset station.
8. pallet assembly line according to claim 7, which is characterized in that any one of preset station is respectively positioned on described
The upstream of detection station.
9. pallet assembly line according to claim 8, which is characterized in that further include：
Control system, if the testing result of the detection station is qualified, for control the pallet in the detection station into
Enter the assembly station；
Alarm, if the testing result of the detection station is unqualified, for alarming.
10. the pallet assembly line according to any one in claim 1-9, which is characterized in that the pallet is equipped with and is used for
Position the location structure of the part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810095894.5A CN108100593A (en) | 2018-01-31 | 2018-01-31 | Pallet assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810095894.5A CN108100593A (en) | 2018-01-31 | 2018-01-31 | Pallet assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108100593A true CN108100593A (en) | 2018-06-01 |
Family
ID=62221509
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810095894.5A Withdrawn CN108100593A (en) | 2018-01-31 | 2018-01-31 | Pallet assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108100593A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110296996A (en) * | 2019-07-01 | 2019-10-01 | 贵州大学 | Automobile drum brake general assembly line mistake proofing self checking method based on machine vision |
| CN111573193A (en) * | 2020-04-21 | 2020-08-25 | 东风汽车集团有限公司 | Tray support guiding system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4621419A (en) * | 1983-12-29 | 1986-11-11 | Fujitsu Limited | Automatic IC mounting process and apparatus for performing the process |
| US20020157241A1 (en) * | 2001-04-26 | 2002-10-31 | Fuji Photo Film Co., Ltd. | Assembly apparatus |
| CN103224136A (en) * | 2013-03-26 | 2013-07-31 | 东莞市德瑞精密设备有限公司 | Load picking and placing machine for battery clamp |
| CN204221349U (en) * | 2014-09-03 | 2015-03-25 | 深圳通达电子有限公司 | A kind of flexible production line for automatically assembling body |
| CN105234672A (en) * | 2015-10-27 | 2016-01-13 | 郑州飞龙汽车部件有限公司 | System and method for automatically assembling water pump assembly |
| CN107278119A (en) * | 2017-08-14 | 2017-10-20 | 常州汇邦电子有限公司 | Circuit board original paper inserts servicing unit and insertion method |
-
2018
- 2018-01-31 CN CN201810095894.5A patent/CN108100593A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4621419A (en) * | 1983-12-29 | 1986-11-11 | Fujitsu Limited | Automatic IC mounting process and apparatus for performing the process |
| US20020157241A1 (en) * | 2001-04-26 | 2002-10-31 | Fuji Photo Film Co., Ltd. | Assembly apparatus |
| CN103224136A (en) * | 2013-03-26 | 2013-07-31 | 东莞市德瑞精密设备有限公司 | Load picking and placing machine for battery clamp |
| CN204221349U (en) * | 2014-09-03 | 2015-03-25 | 深圳通达电子有限公司 | A kind of flexible production line for automatically assembling body |
| CN105234672A (en) * | 2015-10-27 | 2016-01-13 | 郑州飞龙汽车部件有限公司 | System and method for automatically assembling water pump assembly |
| CN107278119A (en) * | 2017-08-14 | 2017-10-20 | 常州汇邦电子有限公司 | Circuit board original paper inserts servicing unit and insertion method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110296996A (en) * | 2019-07-01 | 2019-10-01 | 贵州大学 | Automobile drum brake general assembly line mistake proofing self checking method based on machine vision |
| CN111573193A (en) * | 2020-04-21 | 2020-08-25 | 东风汽车集团有限公司 | Tray support guiding system and method |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20210120 Address after: 441000 No.8, zhuiri Road, Xiangyang hi tech Zone, Xiangyang City, Hubei Province Applicant after: HUBEI AVIATION PRECISION MACHINERY TECHNOLOGY Co.,Ltd. Address before: 441003 No.8, zhuiri Road, Xiangyang City, Hubei Province Applicant before: HUBEI HAPM MAGNA SEATING SYSTEMS Co.,Ltd. |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180601 |
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