CN108098175A - A kind of metal plate welding method - Google Patents
A kind of metal plate welding method Download PDFInfo
- Publication number
- CN108098175A CN108098175A CN201710351753.0A CN201710351753A CN108098175A CN 108098175 A CN108098175 A CN 108098175A CN 201710351753 A CN201710351753 A CN 201710351753A CN 108098175 A CN108098175 A CN 108098175A
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- China
- Prior art keywords
- sheet metal
- soldered
- metal component
- parts
- welded
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
Abstract
The invention discloses a kind of metal plate welding methods, are as follows:Sheet metal component is soldered by second and polish chamfering, is then coated with fluxing agent, cold wind drying;In the end set boss that first is soldered sheet metal component;Sheet metal component and second, which is soldered, by first is soldered sheet metal component according to design requirement docking placement;Using ternary gas mixture as welding protection gas;Sheet metal component is soldered by first and welding rod to be welded carries out the pre-heat treatment;It is welded in the contact position of boss and the second soldered sheet metal component.The present invention is using ternary gas mixture as welding protection gas; in argon plus and carbon dioxide; weld seam heat input can be increased and improve arc stability; welding bead soaks and shaping is more preferable; heat input can also be increased by adding helium; and improve molten bath mobility, and helium is also inertia, the scaling loss of Resistance of Weld Metal does not influence.
Description
Technical field
The present invention relates to technical fields of mechanical processing, are specifically a kind of metal plate welding method.
Background technology
At present, in metal plate manufacturing industry, welding is used as a kind of common connection method, is widely used, adopts now
The method welded with current point, the metal plate plate of two same materials is placed between two welding electrodes and is welded.Spot welding
The tip area of welding electrode is smaller, generally approximates the size of desired solder joint, logical after the welding electrode of both sides is powered
Sufficiently large electric current is crossed, substantial amounts of resistance heat is generated in the contact position of welding electrode and plate, so as to two plate alignment welderings
Molten bath is generated centered on the region of receiving electrode, until power-off cooling when molten bath meets spot size, molten bath zone formation before one
The solder joint of area is determined so that two workpiece fuse together.But existing bonding machine and welding procedure be after welding, due to
Electrode needs workpiece pressing and two plates are except welding position is also bonded to each other with outer portion, it is therefore desirable to larger electric current,
And dent can be left in the positive and negative of workpiece, moreover, since plate is relatively thin, when molten bath, size meets, plate
The bad control of fusion penetration of thickness direction or even there is the phenomenon that burn through, solder joint appearance is difficult to be guaranteed after cooling, for appearance
Quality considers, for positive dent is overcome using the benefit soil in rear road, therefore processing cost is caused to increase.
The content of the invention
It is an object of the invention to provide a kind of metal plate welding method that is cost-effective, reducing energy consumption, to solve the above-mentioned back of the body
The problem of being proposed in scape technology.
To achieve the above object, the present invention provides following technical solution:
A kind of metal plate welding method, is as follows:
(1) it is respectively alloy steel material and mild steel that be welded first, which is soldered sheet metal component and the second soldered sheet metal component,
Material;
(2) it is soldered sheet metal component by second and polish chamfering, is then coated with fluxing agent, cold wind drying;Fluxing agent used
For the mix powder of granularity 150-250 mesh, mix powder is made of following components:10-20 parts of sodium fluoride, chrome green
For 5-10 parts, 3-5 parts of di-iron trioxide, 3-5 parts of titanium dioxide, 1-3 parts of manganese oxide, 2-4 parts of ammonium chloride, 5-10 parts of zinc chloride,
2-4 parts of silica, in terms of parts by weight, solubilizer is tuned into paste during use;
(3) the end set boss for being soldered sheet metal component described first;Sheet metal component and second is soldered by first to be welded
It connects sheet metal component and placement is docked according to design requirement;
(4) will guide into long and narrow pipeline to form admixture of gas containing argon, helium, carbon dioxide and their mixture;
Carry out the flowing of correcting gas mixture using flowing adjuster, to form ternary gas mixture as welding protection gas;
(5) it is soldered sheet metal component by first and carries out the pre-heat treatment, 400-420 DEG C of preheating temperature, by welding rod to be welded
It is heated to 200-220 DEG C;It is welded in the contact position of the boss and the second soldered sheet metal component;
(6) after welding, welded part is placed in 180-220 DEG C of baking oven or incubator and is slowly cooled to room temperature, it is cold
But to room temperature welded part cleaned with 50-70 DEG C of warm water after naturally dry.
As further embodiment of the present invention:The boss is cone.
As further scheme of the invention:The ratio model that the height of the boss is soldered sheet metal part thickness with first
It encloses for 0.2-0.6;The conical base diameter of the boss and the first ratio range for being soldered sheet metal part thickness are 0.8-1.2;
The thickness of above-mentioned welded attachment is less than the thickness of above-mentioned welding main part.
Compared with prior art, the beneficial effects of the invention are as follows:
The present invention is added using ternary gas mixture as welding protection gas, in argon and carbon dioxide, can increase weld seam
Heat input simultaneously improves arc stability, and welding bead wetting and shaping are more preferable, and heat input can also be increased by adding helium, and improves molten bath flowing
Property, and helium is also inertia, the scaling loss of Resistance of Weld Metal does not influence;In addition, the present invention is flexible to operation, to welding operator
The technology requirement of member reduces, smooth welding joint after welding, smooth, can ensure the appearance of sheet metal component after welding, save it is follow-up plus
The cost of work, and relative reduction energy consumption.
Specific embodiment
The technical solution of this patent is described in more detail With reference to embodiment.
Embodiment 1
A kind of metal plate welding method, is as follows:
(1) it is respectively alloy steel material and mild steel that be welded first, which is soldered sheet metal component and the second soldered sheet metal component,
Material;
(2) it is soldered sheet metal component by second and polish chamfering, is then coated with fluxing agent, cold wind drying;Fluxing agent used
For the mix powder of 150 mesh of granularity, mix powder is made of following components:10 parts of sodium fluoride, chrome green for 5 parts,
3 parts of di-iron trioxide, 3 parts of titanium dioxide, 1 part of manganese oxide, 2 parts of ammonium chloride, 5 parts of zinc chloride, 2 parts of silica, with parts by weight
Number meter, solubilizer is tuned into paste during use;
(3) the end set boss for being soldered sheet metal component described first;Sheet metal component and second is soldered by first to be welded
It connects sheet metal component and placement is docked according to design requirement;The boss is cone;The height of the boss is soldered metal plate with first
The ratio range of part thickness is 0.2;The ratio range of the conical base diameter of the boss and the first soldered sheet metal part thickness
For 0.8;The thickness of above-mentioned welded attachment is less than the thickness of above-mentioned welding main part;
(4) will guide into long and narrow pipeline to form admixture of gas containing argon, helium, carbon dioxide and their mixture;
Carry out the flowing of correcting gas mixture using flowing adjuster, to form ternary gas mixture as welding protection gas;
(5) it is soldered sheet metal component by first and carries out the pre-heat treatment, 400 DEG C of preheating temperature heats welding rod to be welded
To 200 DEG C;It is welded in the contact position of the boss and the second soldered sheet metal component;
(6) after welding, welded part is placed in 180 DEG C of baking ovens or incubator and is slowly cooled to room temperature, is cooled to
Naturally dry after the welded part of room temperature is cleaned with 50 DEG C of warm water.
Embodiment 2
A kind of metal plate welding method, is as follows:
(1) it is respectively alloy steel material and mild steel that be welded first, which is soldered sheet metal component and the second soldered sheet metal component,
Material;
(2) it is soldered sheet metal component by second and polish chamfering, is then coated with fluxing agent, cold wind drying;Fluxing agent used
For the mix powder of 180 mesh of granularity, mix powder is made of following components:12 parts of sodium fluoride, chrome green for 6 parts,
3.5 parts of di-iron trioxide, 3.5 parts of titanium dioxide, 1.5 parts of manganese oxide, 2.5 parts of ammonium chloride, 6 parts of zinc chloride, silica 2.5
Part, in terms of parts by weight, solubilizer is tuned into paste during use;
(3) the end set boss for being soldered sheet metal component described first;Sheet metal component and second is soldered by first to be welded
It connects sheet metal component and placement is docked according to design requirement;The boss is cone;The height of the boss is soldered metal plate with first
The ratio range of part thickness is 0.3;The ratio range of the conical base diameter of the boss and the first soldered sheet metal part thickness
For 0.9;The thickness of above-mentioned welded attachment is less than the thickness of above-mentioned welding main part;
(4) will guide into long and narrow pipeline to form admixture of gas containing argon, helium, carbon dioxide and their mixture;
Carry out the flowing of correcting gas mixture using flowing adjuster, to form ternary gas mixture as welding protection gas;
(5) it is soldered sheet metal component by first and carries out the pre-heat treatment, 405 DEG C of preheating temperature heats welding rod to be welded
To 205 DEG C;It is welded in the contact position of the boss and the second soldered sheet metal component;
(6) after welding, welded part is placed in 190 DEG C of baking ovens or incubator and is slowly cooled to room temperature, is cooled to
Naturally dry after the welded part of room temperature is cleaned with 55 DEG C of warm water.
Embodiment 3
A kind of metal plate welding method, is as follows:
(1) it is respectively alloy steel material and mild steel that be welded first, which is soldered sheet metal component and the second soldered sheet metal component,
Material;
(2) it is soldered sheet metal component by second and polish chamfering, is then coated with fluxing agent, cold wind drying;Fluxing agent used
For the mix powder of 200 mesh of granularity, mix powder is made of following components:15 parts of sodium fluoride, chrome green for 8 parts,
4 parts of di-iron trioxide, 4 parts of titanium dioxide, 2 parts of manganese oxide, 3 parts of ammonium chloride, 8 parts of zinc chloride, 3 parts of silica, with parts by weight
Number meter, solubilizer is tuned into paste during use;
(3) the end set boss for being soldered sheet metal component described first;Sheet metal component and second is soldered by first to be welded
It connects sheet metal component and placement is docked according to design requirement;The boss is cone;The height of the boss is soldered metal plate with first
The ratio range of part thickness is 0.4;The ratio range of the conical base diameter of the boss and the first soldered sheet metal part thickness
For 1;The thickness of above-mentioned welded attachment is less than the thickness of above-mentioned welding main part;
(4) will guide into long and narrow pipeline to form admixture of gas containing argon, helium, carbon dioxide and their mixture;
Carry out the flowing of correcting gas mixture using flowing adjuster, to form ternary gas mixture as welding protection gas;
(5) it is soldered sheet metal component by first and carries out the pre-heat treatment, 410 DEG C of preheating temperature heats welding rod to be welded
To 210 DEG C;It is welded in the contact position of the boss and the second soldered sheet metal component;
(6) after welding, welded part is placed in 200 DEG C of baking ovens or incubator and is slowly cooled to room temperature, is cooled to
Naturally dry after the welded part of room temperature is cleaned with 60 DEG C of warm water.
Embodiment 4
A kind of metal plate welding method, is as follows:
(1) it is respectively alloy steel material and mild steel that be welded first, which is soldered sheet metal component and the second soldered sheet metal component,
Material;
(2) it is soldered sheet metal component by second and polish chamfering, is then coated with fluxing agent, cold wind drying;Fluxing agent used
For the mix powder of 220 mesh of granularity, mix powder is made of following components:18 parts of sodium fluoride, chrome green for 9 parts,
4.5 parts of di-iron trioxide, 4.5 parts of titanium dioxide, 2.5 parts of manganese oxide, 3.5 parts of ammonium chloride, 9 parts of zinc chloride, silica 3.5
Part, in terms of parts by weight, solubilizer is tuned into paste during use;
(3) the end set boss for being soldered sheet metal component described first;Sheet metal component and second is soldered by first to be welded
It connects sheet metal component and placement is docked according to design requirement;The boss is cone;The height of the boss is soldered metal plate with first
The ratio range of part thickness is 0.5;The ratio range of the conical base diameter of the boss and the first soldered sheet metal part thickness
For 1.1;The thickness of above-mentioned welded attachment is less than the thickness of above-mentioned welding main part;
(4) will guide into long and narrow pipeline to form admixture of gas containing argon, helium, carbon dioxide and their mixture;
Carry out the flowing of correcting gas mixture using flowing adjuster, to form ternary gas mixture as welding protection gas;
(5) it is soldered sheet metal component by first and carries out the pre-heat treatment, 415 DEG C of preheating temperature heats welding rod to be welded
To 215 DEG C;It is welded in the contact position of the boss and the second soldered sheet metal component;
(6) after welding, welded part is placed in 220 DEG C of baking ovens or incubator and is slowly cooled to room temperature, is cooled to
Naturally dry after the welded part of room temperature is cleaned with 65 DEG C of warm water.
Embodiment 5
A kind of metal plate welding method, is as follows:
(1) it is respectively alloy steel material and mild steel that be welded first, which is soldered sheet metal component and the second soldered sheet metal component,
Material;
(2) it is soldered sheet metal component by second and polish chamfering, is then coated with fluxing agent, cold wind drying;Fluxing agent used
For the mix powder of 250 mesh of granularity, mix powder is made of following components:20 parts of sodium fluoride, chrome green for 10 parts,
5 parts of di-iron trioxide, 5 parts of titanium dioxide, 3 parts of manganese oxide, 4 parts of ammonium chloride, 10 parts of zinc chloride, 4 parts of silica, with parts by weight
Number meter, solubilizer is tuned into paste during use;
(3) the end set boss for being soldered sheet metal component described first;Sheet metal component and second is soldered by first to be welded
It connects sheet metal component and placement is docked according to design requirement;The boss is cone;The height of the boss is soldered metal plate with first
The ratio range of part thickness is 0.6;The ratio range of the conical base diameter of the boss and the first soldered sheet metal part thickness
For 1.2;The thickness of above-mentioned welded attachment is less than the thickness of above-mentioned welding main part;
(4) will guide into long and narrow pipeline to form admixture of gas containing argon, helium, carbon dioxide and their mixture;
Carry out the flowing of correcting gas mixture using flowing adjuster, to form ternary gas mixture as welding protection gas;
(5) it is soldered sheet metal component by first and carries out the pre-heat treatment, 420 DEG C of preheating temperature heats welding rod to be welded
To 220 DEG C;It is welded in the contact position of the boss and the second soldered sheet metal component;
(6) after welding, welded part is placed in 220 DEG C of baking ovens or incubator and is slowly cooled to room temperature, is cooled to
Naturally dry after the welded part of room temperature is cleaned with 70 DEG C of warm water.
The present invention is added using ternary gas mixture as welding protection gas, in argon and carbon dioxide, can increase weld seam
Heat input simultaneously improves arc stability, and welding bead wetting and shaping are more preferable, and heat input can also be increased by adding helium, and improves molten bath flowing
Property, and helium is also inertia, the scaling loss of Resistance of Weld Metal does not influence;In addition, the present invention is flexible to operation, to welding operator
The technology requirement of member reduces, smooth welding joint after welding, smooth, can ensure the appearance of sheet metal component after welding, save it is follow-up plus
The cost of work, and relative reduction energy consumption.
The better embodiment of this patent is explained in detail above, but this patent is not limited to above-mentioned embodiment party
Formula, can also be on the premise of this patent objective not be departed from the knowledge that one skilled in the relevant art possesses
Various changes can be made.
Claims (3)
1. a kind of metal plate welding method, which is characterized in that be as follows:
(1) it is respectively alloy steel material and low-carbon steel that be welded first, which is soldered sheet metal component and the second soldered sheet metal component,
Material;
(2) it is soldered sheet metal component by second and polish chamfering, is then coated with fluxing agent, cold wind drying;Fluxing agent used is grain
The mix powder of 150-250 mesh is spent, mix powder is made of following components:10-20 parts of sodium fluoride, chrome green 5-
10 parts, 3-5 parts of di-iron trioxide, 3-5 parts of titanium dioxide, 1-3 parts of manganese oxide, 2-4 parts of ammonium chloride, 5-10 parts of zinc chloride, dioxy
2-4 parts of SiClx, in terms of parts by weight, solubilizer is tuned into paste during use;
(3) the end set boss for being soldered sheet metal component described first;Sheet metal component and second, which is soldered, by first is soldered metal plate
Golden part is docked according to design requirement to be placed;
(4) will guide into long and narrow pipeline to form admixture of gas containing argon, helium, carbon dioxide and their mixture;It uses
Flowing adjuster carrys out the flowing of correcting gas mixture, to form ternary gas mixture as welding protection gas;
(5) it is soldered sheet metal component by first and carries out the pre-heat treatment, 400-420 DEG C of preheating temperature heats welding rod to be welded
To 200-220 DEG C;It is welded in the contact position of the boss and the second soldered sheet metal component;
(6) after welding, welded part is placed in 180-220 DEG C of baking oven or incubator and is slowly cooled to room temperature, is cooled to
Naturally dry after the welded part of room temperature is cleaned with 50-70 DEG C of warm water.
2. metal plate welding method according to claim 1, which is characterized in that the boss is cone.
3. metal plate welding method according to claim 1, which is characterized in that the height of the boss is soldered metal plate with first
The ratio range of golden part thickness is 0.2-0.6;The ratio of the conical base diameter of the boss and the first soldered sheet metal part thickness
Value scope is 0.8-1.2;The thickness of above-mentioned welded attachment is less than the thickness of above-mentioned welding main part.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110293327A (en) * | 2019-05-21 | 2019-10-01 | 深圳市亿和精密科技集团有限公司 | It is a kind of for server against formula metal plate welding structure and welding method |
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EP1987901A1 (en) * | 2007-05-04 | 2008-11-05 | Linde Aktiengesellschaft | Method of light arc joining under a protective gas comprising Argon, Helium and Oxygen and/or Carbon dioxide |
CN103639612A (en) * | 2013-11-08 | 2014-03-19 | 成都发动机(集团)有限公司 | Butt welding method for two sheet metal parts and assembly formed through butt welding method |
CN104625331A (en) * | 2015-01-15 | 2015-05-20 | 山东大学 | Titanium alloy and pure aluminum fluxing-agent-added ternary gas shielded welding method |
CN204783995U (en) * | 2015-06-10 | 2015-11-18 | 首帆动力科技股份有限公司 | Panel beating panel splicing apparatus |
CN105689854A (en) * | 2014-11-26 | 2016-06-22 | 重庆市巴南区永兴机械厂 | Metal plate welding method |
-
2017
- 2017-05-18 CN CN201710351753.0A patent/CN108098175A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1987901A1 (en) * | 2007-05-04 | 2008-11-05 | Linde Aktiengesellschaft | Method of light arc joining under a protective gas comprising Argon, Helium and Oxygen and/or Carbon dioxide |
CN103639612A (en) * | 2013-11-08 | 2014-03-19 | 成都发动机(集团)有限公司 | Butt welding method for two sheet metal parts and assembly formed through butt welding method |
CN105689854A (en) * | 2014-11-26 | 2016-06-22 | 重庆市巴南区永兴机械厂 | Metal plate welding method |
CN104625331A (en) * | 2015-01-15 | 2015-05-20 | 山东大学 | Titanium alloy and pure aluminum fluxing-agent-added ternary gas shielded welding method |
CN204783995U (en) * | 2015-06-10 | 2015-11-18 | 首帆动力科技股份有限公司 | Panel beating panel splicing apparatus |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110293327A (en) * | 2019-05-21 | 2019-10-01 | 深圳市亿和精密科技集团有限公司 | It is a kind of for server against formula metal plate welding structure and welding method |
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