CN108097519A - A kind of air pressure cushion surface pressure overlay film coating process and device - Google Patents

A kind of air pressure cushion surface pressure overlay film coating process and device Download PDF

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Publication number
CN108097519A
CN108097519A CN201810139369.9A CN201810139369A CN108097519A CN 108097519 A CN108097519 A CN 108097519A CN 201810139369 A CN201810139369 A CN 201810139369A CN 108097519 A CN108097519 A CN 108097519A
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film
air pressure
roller
pressure
equalisation plate
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CN108097519B (en
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刘希文
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/02Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/12Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application

Abstract

The present invention relates to a kind of air pressure cushion surface pressure overlay film coating process and devices, belong to body surface application techniques field.Technical solution is:Preliminary roller(4)And back roller(5)Between set air pressure equalisation plate(3)With paint solidification device(9), wind turbine is set on air pressure equalisation plate(22);High-pressure blast is by the pore pressure on air pressure equalisation plate to preliminary roller(4)And back roller(5)The film that lower surface bypasses(2), the space that high-pressure blast is full of between air pressure equalisation plate lower surface and film is formed with the pressure pad of pressure(8), carry out surface pressure overlay film application.Advantageous effect of the present invention:Make cheap softwood plasma membrane, thin body film and the various fluffy mold membranes of decorative pattern grain pattern that can well use, overlay film painting effect significantly improves again, and painting effect is more preferable, lower with film cost;Accomplish automatically continuously to supply new film, automatic film covering application, cure automatically, take off film automatically, automatically continuously receive old film, rapidly and efficiently fully automatic operation.

Description

A kind of air pressure cushion surface pressure overlay film coating process and device
Technical field
The present invention relates to a kind of air pressure cushion surface pressure overlay film coating process and devices, belong to body surface application techniques neck Domain.
Background technology
The characteristics of overlay film application is to carry out overlay film application using film, and levelling, minute surface essence is forced to apply, using more and more extensive. The processing charges dog-eat-dog of overlay film application processing market processes overlay film application various decorative pattern grain patterns and a variety of colors Application needs are more and more, higher and higher to the requirement of overlay film painting effect, and it is all not conform to that overlay film application machined surface, which has any flaw silk, Lattice;And for overlay film application processing cost expense, various decorative pattern grain patterns, painting effect, play the role of it is of crucial importance just It is overlay film application film and how on the overlay film application techniques of film.
Film is various in style, and material capability difference is very big, and difference in selling prices is big.Paint industry requires overlay film application techniques equipment; As long as low to film price, the film of what material, softwood plasma membrane, thin body film and the various fluffy mold membranes of decorative pattern grain pattern can make With using that can open film after various paint sprayings, painting effect is good, just with that film, as much as possible reduces with film application Cost;High degree of automation, less manpower, speed are fast, efficient;Overlay film application processing industry is become, most universal most basic reason It wants to claim and pursues.
But existing roller overlay film coating equipment, such as roller overlay film application Lacquer finish machine and other roller overlay film applications Equipment and the applicant applies on March 13rd, 2009, authorized patent of invention:A kind of coating and curing ultraviolet curing coating Method and device, Patent No.: 200910119419.8;All it is using a cylindrical roller as overlay film painting device, only Resistance to sliding injury, hard material thickness body film or the very thick film of membrane body can be used, the overlay film application of film integral slab stile is indeformable take off film after, could apply Qualified outstanding optimum efficiency is taken on, it is competitive;Problem is that hard material film or thick body film are expensive, with film painting cost too It is high.But in the cheap softwood plasma membrane of application, thin body film and the fluffy mold membrane application of various decorative pattern grain patterns, just can all occur Many defects:Fold, minute asperities phenomenon, small bulge, painting object marginal fold wing side form air foam, bubble into air The defects of, cause application loss due to spoiled work residual heavy.
To find out its cause, be exactly caused on overlay film application pressure roller there is prominent drawback use cheap softwood plasma membrane, When thin body film and the fluffy mold membrane of various decorative pattern grain patterns carry out application;Since overlay film application pressure roller essence is exactly a cylinder On film, the lower circular arc vertex of roller rest is straight line, has pressure to press to film downwards, between film and application face for shape roll-in Coated coating concentrates dotted line for stress, during continuous roller pressure, calendering is rolled to film and is stretched, and makes softwood plasma membrane, thin Body film and the various fluffy mold membranes of decorative pattern grain pattern since membrane body is soft, capsule, rolls calendering stretching stress and are allowed to deform, part As fold;Film is to float over liquid coating upper surface, and coating directly changes before no curing for liquid with film under film;Coating is again Mostly for polyester or resinae, be thick liquid like glue, have liquid slight elasticity expansive force, leveled with a roller in this line pressure application After pressing through, downwards roller pressure pressure movement leaves and suddenly disappears, film and dope layer and application object have slight expansive force to The situation of upper rebound, the stretcher strain that film occurs has part small to time shrinkage phenomenon again, and has equipment to operate shake in itself; In addition liquid coating has slight elasticity expansive force rebound film stretching to swell;Position is moved into fold and minute asperities phenomenon, micro- floating Dynamic bulge;Cause coating surface effect excessively poor unqualified, and during overlay film application application object edge film, and be susceptible to pleat Wrinkle wing side enters air, fold and air foam, bubble occurs, causes application loss due to spoiled work residual heavy after ultraviolet photo-curing.Quickening is covered Film application speed or overlay film coating process layer thicken, it is easier to the above-mentioned many defects of overlay film application occur, defect can be more tight Weight.
Roller overlay film coating equipment, also just because of this simple line pressure overlay film painting work mode, less Can be used as has color paint overlay film application.Because have have mill base or the sticky power bigger of toner in color paint, it is necessary to overlay film apply Fill pressure bigger.Hard material thickness body film or the very thick film of membrane body can only be used, will be after there is color paint heating dilution, ability Overlay film application, and require overlay film painting environment temperature high, winter workshop has heating facility, can be only achieved preferable application effect Fruit.
The content of the invention
The object of the present invention is to provide a kind of air pressure cushion surface pressure overlay film coating process and devices, make cheap softwood matter Film, thin body film and the various fluffy mold membranes of decorative pattern grain pattern can good normal use, overlay film painting effect is made significantly to carry Height is lower with film cost;Accomplish continuously to supply new film, automatic film covering application, cure automatically, take off film automatically, continuously receive old film, quickly High efficient full automatic is run, and solves the above problem existing for prior art.
The present invention seeks to what is realized by following technical solution:
A kind of air pressure cushion surface pressure overlay film painting device, it is characterised in that:Between preliminary roller and back roller set air pressure equalisation plate with Paint solidification device;Film is equipped with film around frame, and around by preliminary roller and back roller lower surface, film is synchronous with preliminary roller and back roller to be transported film Row;Wind turbine is set on air pressure equalisation plate, and high-pressure blast is bypassed by the pore pressure on air pressure equalisation plate to preliminary roller and back roller lower surface Film, high-pressure blast are formed with the pressure pad of pressure full of the space between air pressure equalisation plate lower surface and film;Preliminary roller is overlay film application, Surface pressure overlay film application is carried out, back roller synchronously takes off film;Film is arranged on around frame and conveyer belt matching on application object bogey Side.
A kind of air pressure cushion surface pressure overlay film coating process, comprises the following steps:Set air pressure equal between preliminary roller and back roller Weigh plate and paint solidification device;Film is equipped with film around frame, and film is surround through preliminary roller and back roller lower surface, film and preliminary roller and back roller Synchronous operation;Wind turbine is set on air pressure equalisation plate, and high-pressure blast is by the pore pressure on air pressure equalisation plate to preliminary roller and back roller lower surface The film bypassed, high-pressure blast are formed with the pressure pad of pressure full of the space between air pressure equalisation plate lower surface and film;Preliminary roller is to cover Film application carries out surface pressure overlay film application,
The present invention is based on same inventive concept, there are two technical solutions for tool.
First technical solution:
A kind of air pressure cushion surface pressure overlay film painting device, includes preliminary roller, back roller, air pressure equalisation plate, paint solidification device, wind Machine, film;Air pressure equalisation plate is a monoblock perforated panel, and air pressure equalisation plate is arranged between preliminary roller and back roller, preliminary roller and back roller it Between paint solidification device is set above air pressure equalisation plate, air pressure equalisation plate passes through below paint solidification device;Air pressure equalisation plate It is transparent material for transparent material or the part being located at least in immediately below paint solidification device;Hole and wind turbine on air pressure equalisation plate Matching, film are close under preliminary roller that circular arc lower surface bypasses under circular arc and back roller, and film is below air pressure equalisation plate by air pressure equalisation plate Pressure pad space is formed above film, film is run simultaneously in the same direction with preliminary roller and back roller;Preliminary roller be overlay film application, air pressure equalisation The wind turbine high-pressure blast set on plate is by the hole on air pressure equalisation plate, and into air pressure equalisation plate lower section, high-pressure blast is pressed from top to bottom Film between preliminary roller and back roller is coating and application object below film to film with surface pressure from the top down, high pressure wind direction four There are a stop of preliminary roller and back roller in week diffusion, air pressure equalisation plate rear and front end, air pressure equalisation plate left and right edges be respectively arranged with to Under baffle, block high-pressure blast diffusion;High-pressure blast is full of the space between film and air pressure equalisation plate;The reaction force of high-pressure blast makes Air pressure equalisation plate has showy power upwards, and shape pair of films has the pressure pad of pressure between air pressure equalisation plate and film;From preliminary roller Lower section circular arc vertex to circular arc vertex length below back roller, air pressure equalisation plate breadth width space in, under air pressure equalisation plate Pressure pad presses to coating under film and film, carries out surface pressure application;By the ultraviolet of ultraviolet lamp on paint solidification device, Through transparent air pressure equalisation plate and film, cure dope layer under film;Back roller synchronously takes off film after curing of coatings.
The preliminary roller and back roller are a part of the film around frame, and film is further included around frame:Film, film are around frame frame, new film Radio and tape player, new layer tension sensor roller, old film radio and tape player, old layer tension sensor roller, forward pull roller and backward pull roller;Film is surround Frame frame is arranged on above application object bogey, rectangle space framework;Preliminary roller is arranged on film around the preceding lower end of frame, to cover Film coating roller, back roller is arranged on film around the posterior end of frame, to take off deflector roll;Above preliminary roller, film part on frame frame front end, New layer tension sensor roller and new film radio and tape player are set gradually from the bottom up, are set above preliminary roller between new layer tension sensor roller Put forward pull roller;Above back roller, film part on frame back-end framework, set gradually from the bottom up old layer tension sensor roller and Old film radio and tape player, back roller to setting backward pull roller between old layer tension sensor roller.
Setting up procedure of the film in film on frame frame:New film radio and tape player releases film, and film bypasses new layer tension sensor roller Face, around forward pull roll surface, around the lower circular surface of air pressure cushion overlay film painting device, around backward pull roll surface, around old Layer tension sensor roll surface is wound film by old film radio and tape player.
Film is around the function of frame:Setting matches new layer tension and passes device and old layer tension sensor each to the tensile figure of film Value reconciles forward pull roller and backward pull roller;New film radio and tape player and old film radio and tape player, new film radio and tape player and old film radio and tape player are opened, The taut flat membrane of the tension that matches each other, makes film be close under air pressure cushion overlay film painting device around outer surface and various deflector roll roll surfaces, film Wrap up the front lower place arc surface of outlet pressure pad type overlay film painting device preliminary roller and the back lower place arc surface of back roller;Make new film radio and tape player This section of film that film has been furled to old film radio and tape player is released, film is arranged on and is carried on each roll surface of frame frame;To supply air pressure Cushion overlay film painting device film does overlay film application basis preparation;Make film before application in advance in overlay film application and taking off After film, all remain that expansion tenses taut level state;New film radio and tape player and the gentle pressure pad type overlay film painting device of old film radio and tape player Respective variable-speed motor or tension force brake all match each other;Accomplish with air pressure cushion overlay film painting device needs be Main, synchronous gearing in the same direction follows air pressure cushion overlay film painting device closely and continuously puts new film, continuous overlay film application, continuously receives old film.
Application object bogey is one section of conveyer belt, one section of roller-way mix and match conveyer, on application object bogey Match variable-speed motor;Unrestrained drippage coating cleaning balde below roller-way and conveyer belt is each set, is set below conveyer Unrestrained drippage paint collection bucket and application object back squeeze out paint collection bucket.
Application object bogey, preliminary roller and back roller, new film radio and tape player, old film radio and tape player, synchronous same-speed operation, all mutually Matching individually matches variable-speed motor with same variable-speed motor or each, ensures synchronous same-speed operation.
New film radio and tape player quickly continuously puts new film, application object is carry on application object bogey, in paint solidification Continuous overlay film application passes through below device;Old film radio and tape player quickly continuously receives old film, accomplishes continuous automatic film covering application operating work Make, form a kind of complete air pressure cushion surface pressure overlay film painting device.
A kind of air pressure cushion surface pressure overlay film coating process, is carried out using above device, comprised the following steps:
Film is run simultaneously in the same direction with preliminary roller and back roller;Preliminary roller is overlay film application, the wind turbine high pressure set on air pressure equalisation plate Wind is by the hole on air pressure equalisation plate, and into air pressure equalisation plate lower section, high-pressure blast is pressed between preliminary roller and back roller from top to bottom Film to film with surface pressure from the top down, is spread, air pressure equalisation plate around below film for coating and application object, high-pressure blast There is the stop of preliminary roller and back roller in rear and front end, and air pressure equalisation plate left and right edges are respectively arranged with downward baffle, block high pressure Wind is spread;High-pressure blast is full of the space between film and air pressure equalisation plate;The reaction force of high-pressure blast makes air pressure equalisation plate have upwards Showy power, shape pair of films has the pressure pad of pressure between air pressure equalisation plate and film;From circular arc vertex below preliminary roller to rear Circular arc vertex length below roller, air pressure equalisation plate breadth width space in, the pressure pad under air pressure equalisation plate presses to film and film Lower coating carries out surface pressure application;It is equal through transparent air pressure by the ultraviolet of ultraviolet lamp on paint solidification device Weigh plate and film, cures dope layer under film;Back roller synchronously takes off film after curing of coatings.
New film radio and tape player releases film, and film bypasses new layer tension sensor roll surface, around forward pull roll surface, around air pressure cushion The lower circular surface of overlay film painting device, will by old film radio and tape player around backward pull roll surface, around old layer tension sensor roll surface Film is wound.
Setting matches new layer tension and passes device and old layer tension sensor each to the tension values of film, reconciles forward pull roller With backward pull roller;New film radio and tape player and old film radio and tape player, new film radio and tape player and old film radio and tape player are opened, the tension that matches each other is taut flat Film makes film be close under air pressure cushion overlay film painting device around outer surface and various deflector roll roll surfaces, and film package outlet pressure pad type covers The front lower place arc surface of film painting device preliminary roller and the back lower place arc surface of back roller;New film radio and tape player is made to release film to old film folding and unfolding This section of film that machine has furled is arranged on film and is carried on each roll surface of frame frame;To supply pressure pad formula overlay film painting device With film, overlay film application basis preparation is done;Make film before application in advance in overlay film application and after taking off film, all remaining exhibition Open the taut level state of tension;New film radio and tape player and the respective variable-speed motor of the gentle pressure pad type overlay film painting device of old film radio and tape player or Tension force brake all matches each other;Accomplish that based on air pressure cushion overlay film painting device needs, synchronous interlock follows closely in the same direction Air pressure cushion overlay film painting device continuously puts new film, continuous overlay film application, continuously receives old film.
Second technical solution:
A kind of air pressure cushion surface pressure overlay film painting device, includes preliminary roller, back roller, air pressure equalisation plate, paint solidification device, wind turbine And film;Air pressure equalisation plate is two pieces of perforated panels, is air pressure equalisation plate one and air pressure balancing disk two respectively;Between preliminary roller and back roller Paint solidification device is set, and air pressure equalisation plate one is arranged between preliminary roller and paint solidification device, and air pressure equalisation plate two is arranged on Between back roller and paint solidification device, one rear and front end edge of air pressure equalisation plate is each close to preliminary roller arc surface and is filled with paint solidification It puts, paint solidification device and preliminary roller arc surface are each close in two rear and front end edge of air pressure equalisation plate;Air pressure equalisation plate one is gentle Hole on pressure balancing disk two is matched with wind turbine, and film is close under preliminary roller that circular arc lower surface bypasses under circular arc and back roller, and film is equal in air pressure Weighing apparatus plate one, paint solidification device and two lower section of air pressure balancing disk pass through air pressure equalisation plate one, paint solidification device and air pressure equalisation Plate two forms pressure pad space above film, and film is run simultaneously in the same direction with preliminary roller and back roller;Preliminary roller be overlay film application, air pressure High-pressure blast enters two lower section of air pressure equalisation plate one and air pressure balancing disk, high-pressure blast by hole on balancing disk one and air pressure balancing disk two Film is pressed to from top to bottom, is coating and application object below film, to film with pressure from the top down, high-pressure blast is spread around, There are the stop of preliminary roller and back roller in air pressure equalisation plate one and two respective rear and front end of air pressure balancing disk, and air pressure equalisation plate one and air pressure are equal The left and right edges of weighing apparatus plate two are respectively arranged with downward baffle, block high-pressure blast diffusion;High-pressure blast is full of film and air pressure equalisation Space between plate one, paint solidification device and air pressure balancing disk two;The reaction force of high-pressure blast makes air pressure equalisation plate one gentle Pressure balancing disk two has showy power upwards, is formed between air pressure equalisation plate one, paint solidification device and air pressure balancing disk two and film There is the pressure pad of pressure to film;Circular arc vertex to back roller lower section circular arc vertex length, air pressure equalisation plate width below from preliminary roller In the space of face width, the pressure pad under air pressure equalisation plate one, paint solidification device and air pressure balancing disk two is pressed under film and film Coating carries out surface pressure application;By the ultraviolet of ultraviolet lamp on paint solidification device, cure dope layer under film; Back roller synchronously takes off film after curing of coatings.
A kind of air pressure cushion surface pressure overlay film coating process, is carried out using above device, comprised the following steps:
Film is run simultaneously in the same direction with preliminary roller and back roller;Preliminary roller is overlay film application, air pressure equalisation plate one and air pressure balancing disk two The wind turbine high-pressure blast of upper setting is high into two lower section of air pressure equalisation plate one and air pressure balancing disk by the hole on air pressure equalisation plate Pressure wind presses to film between preliminary roller and back roller from top to bottom, is coating and application below film to film with surface pressure from the top down Object, high-pressure blast are spread around, and there are the resistance of preliminary roller and back roller in air pressure equalisation plate one and two respective rear and front end of air pressure balancing disk The left and right edges of gear, air pressure equalisation plate one and air pressure balancing disk two are respectively arranged with downward baffle, block high-pressure blast diffusion; High-pressure blast is full of the space between film and air pressure equalisation plate one, paint solidification device and air pressure balancing disk two;The anti-work of high-pressure blast Air pressure equalisation plate one and air pressure balancing disk two is firmly made to have showy power upwards, it is gentle in air pressure equalisation plate one, paint solidification device Shape pair of films has the pressure pad of pressure between pressure balancing disk two and film;Circular arc below circular arc vertex to back roller below from preliminary roller Vertex length, air pressure equalisation plate breadth width space in, under air pressure equalisation plate one, paint solidification device and air pressure balancing disk two Pressure pad press to coating under film and film, carry out surface pressure application;Pass through the ultraviolet light of ultraviolet lamp on paint solidification device Light cures dope layer under film;Back roller synchronously takes off film after curing of coatings.
Other techniques of second technical solution are identical with technical solution one with structure.
The air pressure cushion surface pressure overlay film painting device, to be applied to different-thickness application object, including preliminary roller to rear Roller takes off deflector roll, paint solidification device, wind turbine etc., and conciliation, every roller center axis are promoted or landed around frame for integral membrane Both ends are each being both provided with the fine tuning short screw that promoted or landed respectively;Or every roller center axis both ends set long bolt respectively It is promoted or conciliation of landing;
The film for including air pressure cushion surface pressure overlay film painting device surround frame around frame for disposable film film;One Secondary property is exactly that new film radio and tape player continuously puts new film, the continuous overlay film of air pressure cushion surface pressure overlay film painting device around frame using film film The used film once of application, old film radio and tape player have just continuously furled old film, and frame is surround for disposable film film.
The air pressure cushion surface pressure overlay film painting device surround the installation position on frame in disposable film film, is Film is around all air pressure cushion surface pressure overlay film painting devices of frame lower part;
The air pressure equalisation plate set on the air pressure cushion surface pressure overlay film painting device, for stop fan pressure air-flow directly to On diffusion, reaction force is forms high wind pressure pressure pad;Pressure pad, without friction loss, is accepted overlay film application power and is known without sky with film Surface pressure is balanced.
Pressure pad under the air pressure equalisation plate between film presses to the conciliation of dope layer surface pressure under film and film, for drop Height of the low pressure balancing disk from film, identical high pressure wind pressure reduce pressure pad space and add pressure pad under air pressure equalisation plate The pressure for pressing to film and dope layer under film or the pressure for having additional supply of high-pressure blast and increase air pressure equalisation plate weight, to increase gas Pressure pad presses to the pressure of film and dope layer under film under pressure balancing disk;Otherwise to reduce pressure pad, press to film and dope layer under film Surface pressure strength;
The air pressure cushion surface pressure overlay film painting device working operating mode is fixed for air pressure cushion overlay film painting device at one Operate overlay film painting work;Or it is overlay film painting work during the operating of air pressure cushion overlay film painting device again synchronizing moving;
The air pressure cushion surface pressure overlay film painting device, preliminary roller and back roller roll surface equal length, roll surface length are more than film web face Width, air pressure equalisation plate breadth width are more than film web face width, and web widths are more than application object breadth width;
Wind turbine used in the air pressure cushion surface pressure overlay film painting device is centrifugal fan, air pump, axial flow blower;
The application object bogey:It is defeated for roller bed type conveyer, application object positioning formula roller bed type conveyer, conveyer belt type Send machine, linking-board type conveyer, application object positioning linking-board type conveyer, network chain type conveyer, chain conveyor, one section of conveying One section of roller-way mix and match conveyer of band, conveyer and Liftable type application object positioning formula platform be combined carrying painting object into Row overlay film application;
Below the bogey of the application object, application when being provided with unrestrained drippage paint collection bucket and overlay film application on demand Object back squeezes out paint collection bucket, and cleaning drippage coating cleaning balde device is provided below in roller bed type conveyer belt type conveyer And unrestrained drippage paint collection bucket;Application object bogey is resistance to high material conveying belt, and such as resistance to high material silica gel conveying belt gathers Four fluorine ethylene high temperature resistant mesh-belt conveying bands, polytetrafluoroethylene high-temperature-resistant cloth conveyer belt, metal material conveyer belt, such as:Copper, aluminium, nothing Become rusty steel steel band conveying belt, and intensity is high, and high temperature strength is high;Material hardness is high, surface easy cleaning, and lower circular face sets cleaning to scrape Plate and paint collection bucket;
The application object bogey optimal technical scheme, for concave-convex section conveyer belt type conveyer, conveyer belt appearance edge Conveyer belt runs direction of rotation, and interval setting raised line is the conveyor application of grooved section between two interval settings are convex in application Object bogey overlay film application, all raised lines in conveyer belt upper surface, top surface lifts carrying application object lower on raised line, The coating that application object two sides drippage and back edge are trickled down in application, majority can be all fallen into groove, then more liquid coatings It will be flowed along groove, will not all pollute the application object back side, surround face under raised line conveyer belt, set and raised line highlighted towards housing kissing The comb shape scraper plate of conjunction and boss top straight scraper plate, cleaning are dropped in the coating on concave-convex section conveyer belt, trickle down drippage coating Collection bucket is collected;This technical solution hard application object, soft application object, very thin body application object, can carry conveying and cover Film application;Concave-convex section conveyer belt is that non-sticky material manufacture is optimal.
The coating is ultraviolet photo-curing coating;Ultraviolet curing coating is equal to ULTRAVIOLET CURABLE MATERIAL and includes:It is purple Outside line photo-curing paint class, UV paints class, UV solidified resins class and UV gloss oil;Ultraviolet curing glue class:UV glue, UV shadowless glues, VU water Brilliant glue;UV paints class includes transparent UV paints and the various UV paints for having color opaque again;
The film is hyaline membrane, semi-transparent film, thick body diaphragm;Bright film, pitted skin matt facial mask, the mould of various decorative pattern grain patterns Has film, lines has decorative pattern lines to have water ripples, ice sculpture line, leather patterns, drawing pattern ... on film, and pattern film has flowers, word graph Case ...;Hyaline membrane, semi-transparent film are applied to overlay film application ultraviolet photo-curing coating, and ultraviolet is through hyaline membrane, translucent Film makes ultraviolet photo-curing curing of coatings;Produce the film sold, all film coiled material for rolled;It is purple that transparent film is applied to application The coating of outside line photocuring drying either application ultraviolet photo-curing drying glue class;Mold membrane is with various lines on film Film and pattern film;Using mold membrane coating surface is made to have identical lines and pattern;
The paint solidification device is ultraviolet lamp solidification equipment, set ultraviolet lamp one or more;Ultraviolet lamp It is arranged in ultraviolet lamp box, cooling device such as cooling blower is provided with inside ultraviolet lamp lamp box and before and after lamp box is outer, Ultraviolet lamp is cooled down, cools down environment before and after ultraviolet lamp box;Optical port sets optical gate on demand under ultraviolet lamp box lamp, needs Ultraviolet is wanted to open optical gate, ultraviolet is not required to close optical gate;
The new film radio and tape player is two kinds of structure technology schemes:
The first structure includes:Mechanical swelling shaft or air-expanding shaft, layer tension sensor roller, tension control conversion device and speed governing electricity Machine;It forms:New film roll hollow shaft beam barrel is inserted into for swelling shaft, swelling hollow shaft beam barrel inner wall becomes concentric shafts new film roll;Swelling shaft one End is connected with motor, and tension control conversion device data cable is connected respectively with layer tension sensor number, variable-speed motor;
Second of structure includes:Mechanical swelling shaft or air-expanding shaft, layer tension sensor roller, tension controller, brake;It forms: New film roll hollow shaft beam barrel is inserted into for swelling shaft, swelling hollow shaft beam barrel inner wall becomes concentric shafts new film roll;Swelling shaft one end and braking Device connects, and tension controller data cable is connected respectively with layer tension sensor number, brake.
The new film radio and tape player of described two structure technology schemes, on demand selection match each other with old film radio and tape player and set peace Dress application.
The old film radio and tape player is two kinds of structure technology schemes:
The first structure includes:Mechanical swelling shaft or air-expanding shaft, layer tension sensor roller, tension control conversion device and motor;Structure Into:Old film roll hollow shaft beam barrel is inserted into for swelling shaft, swelling hollow shaft beam barrel inner wall becomes the old film roll of concentric shafts;Swelling shaft one end with Motor connects, and the data cable of tension control conversion device is connected respectively with layer tension sensor number, motor;
Second of structure includes:Including mechanical swelling shaft or air-expanding shaft, layer tension sensor roller, tension controller, clutch and Motor;It is configured to swelling shaft and is inserted into old film roll hollow shaft beam barrel, swelling hollow shaft beam barrel inner wall becomes the old film roll of concentric shafts;Swelling shaft One end is connected with clutch, motor, and the data cable of tension control conversion device is connected respectively with layer tension sensor number, clutch It connects.
The new film radio and tape player and old film radio and tape player of described two structure technology schemes select mutual with new film radio and tape player on demand Match setting installation application.
Forward pull roller, the backward pull roller that the film is set on frame;Major function is:Forward pull roller is arranged on film and surround Frame front end, backward pull roller are arranged on film around frame rear end;Forward pull roller, backward pull roller center axis both ends each set bullet respectively Spring, to assist to coordinate new film radio and tape player, old film radio and tape player, automatic conciliation film surround the film pulling force swelling degree on frame, mainly Working film is made to be reconciled again in the width range of film web face while tensing taut flat, two edges are tensioned unbalanced phenomenon, make film web face In width range, film two edges tension balance, tension is taut average even, and film surround during movement is run on frame the stabilization that will not wander off in film Operation, ensureing that film is followed closely during conveyer belt type surface pressure overlay film painting device interlocks normally overlay film application can run work;Such as film web In the width range of face, film two edges tension balance tenses taut average even, and forward pull roller, backward pull roller can be temporarily without using tearing open It lays down.
The new film radio and tape player and old film radio and tape player, the taut flat membrane of the tension that matches each other;New film radio and tape player and old film radio and tape player, Respectively continuous overlay film application uses the both ends of film;Setting matches respective tension sensor tension value, the good tension of Matching and modification Control or tension control conversion device and speed regulating motor;It adjusts film and tenses taut flat intensity value, adjust forward pull roller, backward pull Roller and each deflector roll, new film radio and tape player and old film radio and tape player match each other, and film is made to tense taut put down and is close to conveyer belt type surface pressure Under overlay film painting device the front lower place arc surface of overlay film application conveyer belt preliminary roller is wrapped up out around surface and various deflector roll roll surfaces, film With rear roller end back lower place circular arc or the back lower place arc surface of deflector roll is taken off, matching makes film automatically with conveyer belt surface pressure overlay film application The equidirectional overlay film application operation of lower circular surface synchronization of device, in advance in application and after taking off film, all protecting always before application It holds expansion and tenses and run under taut level state, form layer tension control automatic tension and stretch tight flattening mechanism.
The air pressure cushion surface pressure overlay film painting device all belongs to overlay film painting device equipment, although being both provided with coating Solidification equipment sets ultraviolet photo-curing lamp, but is the ultraviolet light of ultraviolet photo-curing lamp the characteristics of due to overlay film application Light is all across hyaline membrane or also has the transparent air pressure equalisation plate of this air pressure cushion surface pressure overlay film painting device, is come under cured film Ultraviolet photo-curing coating all cannot fully and completely cure thorough phenomenon there is ultraviolet photo-curing to coating;This is in overlay film Also for universal phenomenon in application because overlay film application coating upper surface itself is just covered with the presence of film, ultraviolet on film, If ultraviolet is stronger or the longer time irradiates, since high temperature can be such that film easily deforms rapidly, cause coating also with being deformed into Waste product can also make to take off film difficulty;So taking off, coating surface after film is puckery, not dry and comfortable, hardness is low or indivedual ultraviolet photo-curing coating For solidify afterwards;It is that overlay film application scribbles a variety of colors ultraviolet photo-curing coating by it, it is more difficult to be fully cured thoroughly, more need After the present apparatus is wanted to take off film, beyond the present apparatus or the present apparatus, ultravoilet light curing apparatus is being set, in secondary ultraviolet to applying Layer thoroughly cures, and coating surface is not puckery, dry and comfortable, hardness is high;
A kind of air pressure cushion surface pressure overlay film painting device and coating roll coater or coating flow coating machine match, and form continuous Overlay film painting assembly line;Or reduce equipment investment, for manually application body surface round brush be coated with coating, individually by A kind of air pressure cushion surface pressure overlay film painting device overlay film application, the work of overlay film coated solidified overlay film painting;Due to coating Roll coater or coating leaching curtain are uniform in application body surface coating coating, and coating coating content is accurate, reduces application in overlay film application Coating content is squeezed out after object and saves coating;By a kind of air pressure cushion surface pressure overlay film painting device coated solidified, continuous and automatic Quick overlay film painting assembly line, speed are efficient soon.
The positive effect of the present invention:It is to existing one line pressure overlay film of a roller that pressure pad, which is applied to overlay film application, The once great subversive breakthrough of application mode, comprehensive performance surmount in a roller overlay film coating process, ensure that and cover Film application dress significant effect improves;It realizes regardless of any hard material film, softwood plasma membrane, thin body film and various decorative pattern grain patterns Fluffy mold membrane can use;It is transparent or have color ultraviolet photo-curing coating, it normal overlay film can be applied under conventional environment Dress production;The air pressure equalisation plate of transparent material has the heat for having completely cut off ultraviolet lamp to attack energy again, makes film and coating will not be because of heat Amount has any variation;Overlay film application is made more to improve better, with film cost is lower, reliable and stable, qualification rate higher.Application The application of object overlay film is overlay film application from front to back, below application object bogey roller conveyor or belt conveyor, Cleaning drippage Paint scraper device and unrestrained drippage paint collection bucket are set;Collection bucket recycling coating can reuse saving and apply Material reduces painting cost, and causes equipment periphery working environment sanitation and hygiene.Design science is advanced, realizes and automatically continuously puts newly Film, automatic continuous overlay film application, take off film, automatically continuously receive old film, automatic continuous overlay film application automatic ultraviolet photo-curing automatically Operation;It is more scientific advanced using the method for film, less manpower fully automatic operation.Subversive innovation surface pressure overlay film coating process A kind of air pressure cushion surface pressure overlay film painting device, pressure pad, without friction loss, are accepted overlay film application power and are known without sky with film;For It is multifunctional equipment again to force leveling machine, membrane pressure UV coating equipments;A kind of air pressure cushion surface pressure overlay film painting device can also answer For overlay film transfer, overlay film is gold stamping, hot compound, the overlay film work of overlay film, but also can be rolled than roller rotary presser or simultaneously Heating pressing roller is started building the work film covering device of part, better, more efficient.
Description of the drawings
Fig. 1 is one structure diagram of the embodiment of the present invention;
Fig. 2 is two structure diagram of the embodiment of the present invention;
In figure:Air pressure cushion surface pressure overlay film painting device 1, film 2, air pressure equalisation plate 3, preliminary roller 4, back roller 5, paint collection bucket 6, Ultraviolet lamp 7, pressure pad 8, paint solidification device 9, film around rack framework 10, application object bogey 11, rack 12, Distribution system 13, operating case 14, new film radio and tape player 15, old film radio and tape player 16, new layer tension sensor roller 17, old layer tension sensing Device roller 18, forward pull roller 19, backward pull roller 20, film is around frame 21, wind turbine 22, application object 23, coating cleaning balde 24.
Specific embodiment
Below in conjunction with attached drawing, by embodiment, the invention will be further described.
A kind of air pressure cushion surface pressure overlay film painting device, it is characterised in that:Set air pressure equal between preliminary roller 4 and back roller 5 Weigh plate 3 and paint solidification device 9;Film is equipped with film 2 around frame 21, film 2 around by 5 lower surface of preliminary roller 4 and back roller, film 2 with Preliminary roller 4 and back roller 5 are run simultaneously;On air pressure equalisation plate set wind turbine 22, high-pressure blast by the pore pressure on air pressure equalisation plate 3 forward The film 2 that roller 4 and 5 lower surface of back roller bypass, high-pressure blast are formed with pressure full of the space between air pressure equalisation plate lower surface and film Pressure pad 8;Preliminary roller 4 is overlay film application, carries out surface pressure overlay film application, and back roller 5 synchronously takes off film;Film is around frame 21 and conveyer belt Matching is arranged on 11 top of application object bogey.
A kind of air pressure cushion surface pressure overlay film coating process, comprises the following steps:Air pressure is set between preliminary roller 4 and back roller 5 Balancing disk 3 and paint solidification device 9;Film is equipped with film 2 around frame 21, and film 2 is surround through 5 lower surface of preliminary roller 4 and back roller, film 2 It is run simultaneously with preliminary roller 4 and back roller 5;On air pressure equalisation plate set wind turbine 22, high-pressure blast by the pore pressure on air pressure equalisation plate 3 to The film 2 that preliminary roller 4 and 5 lower surface of back roller bypass, high-pressure blast are formed with pressure full of the space between air pressure equalisation plate lower surface and film The pressure pad 8 of power;Preliminary roller 4 is overlay film application, carries out surface pressure overlay film application, and back roller 5 synchronously takes off film;
Based on same inventive concept, there are two technical solutions for tool.
First technical solution:
A kind of air pressure cushion surface pressure overlay film painting device, comprising preliminary roller 4, back roller 5, air pressure equalisation plate 3, paint solidification device 9, Wind turbine 22, film 2;Air pressure equalisation plate 3 is a monoblock perforated panel, and air pressure equalisation plate 3 is arranged between preliminary roller 4 and back roller 5, in preliminary roller 3 top of air pressure equalisation plate sets paint solidification device 9 between 4 and back roller 5, and air pressure equalisation plate 3 leads to below paint solidification device 9 It crosses;The part that air pressure equalisation plate 3 is transparent material or is located at least in immediately below paint solidification device 9 is transparent material;Air pressure is equal Hole on weighing apparatus plate 3 is matched with wind turbine 22, and film 2 is close to 5 times circular arc lower surfaces of 4 times circular arcs of preliminary roller and back roller and is bypassed, and film 2 is equal in air pressure 3 lower section of plate weigh by the way that air pressure equalisation plate 3 forms 8 space of pressure pad above film 2, and film 2 is same in the same direction with preliminary roller 4 and back roller 5 Step operation;Preliminary roller 4 is overlay film application, 22 high-pressure blast of wind turbine set on air pressure equalisation plate 3 by the hole on air pressure equalisation plate 3, Into the lower section of air pressure equalisation plate 3, high-pressure blast presses to the film 2 between preliminary roller 4 and back roller 5 from top to bottom, to film 2 with from the top down Surface pressure, film 2 are below coating and application object 23, and high-pressure blast is spread around, and there is preliminary roller 4 in 3 rear and front end of air pressure equalisation plate With the stop of back roller 5,3 left and right edges of air pressure equalisation plate are respectively arranged with downward baffle, block high-pressure blast diffusion;High-pressure blast Full of the space between film 2 and air pressure equalisation plate 3;The reaction force of high-pressure blast makes air pressure equalisation plate 3 have showy power upwards, in gas Shape pair of films 2 has the pressure pad 8 of pressure between pressure balancing disk 3 and film 2;From 4 lower section circular arc vertex of preliminary roller to 5 lower section of back roller Circular arc vertex length, 3 breadth width of air pressure equalisation plate space in, the pressure pad 8 under air pressure equalisation plate 3 is pressed under film 2 and film Coating carries out surface pressure application;It is equal through transparent air pressure by the ultraviolet of ultraviolet lamp 7 on paint solidification device 9 Weigh plate 3 and film, cures 2 times dope layers of film;Back roller 5 synchronously takes off film after curing of coatings.
A kind of air pressure cushion surface pressure overlay film coating process, is carried out using above device, comprised the following steps:
Film 2 is run simultaneously in the same direction with preliminary roller 4 and back roller 5;Preliminary roller 4 is overlay film application, the wind turbine set on air pressure equalisation plate 3 22 high-pressure blasts are by the hole on air pressure equalisation plate 3, and into 3 lower section of air pressure equalisation plate, high-pressure blast presses to preliminary roller 4 with after from top to bottom Film 2 between roller 5, to film 2 with surface pressure from the top down, film 2 is below coating and application object 23, and high-pressure blast expands around Dissipate, there is a stop of preliminary roller 4 and back roller 5 in 3 rear and front end of air pressure equalisation plate, 3 left and right edges of air pressure equalisation plate be respectively arranged with to Under baffle, block high-pressure blast diffusion;High-pressure blast is full of the space between film 2 and air pressure equalisation plate 3;The reaction force of high-pressure blast Air pressure equalisation plate 3 is made to have showy power upwards, shape pair of films 2 has the pressure pad 8 of pressure between air pressure equalisation plate 3 and film 2; From 4 lower section circular arc vertex of preliminary roller to 5 lower section circular arc vertex length of back roller, 3 breadth width of air pressure equalisation plate space in, air pressure is equal Pressure pad 8 under weighing apparatus plate 3 presses to coating under film 2 and film, carries out surface pressure application;Pass through ultraviolet on paint solidification device 9 The ultraviolet of lamp 7 through transparent air pressure equalisation plate 3 and film, cures 2 times dope layers of film;Back roller 5 is same after curing of coatings Step takes off film.
Second technical solution
A kind of air pressure cushion surface pressure overlay film painting device, comprising preliminary roller 4, back roller 5, air pressure equalisation plate 3, paint solidification device 9, Wind turbine 22 and film 2;Air pressure equalisation plate 3 is two pieces of perforated panels, is air pressure equalisation plate one and air pressure balancing disk two respectively;In preliminary roller 4 Paint solidification device 9 is set between back roller 5, and air pressure equalisation plate one is arranged between preliminary roller 4 and paint solidification device 9, air pressure Balancing disk two is arranged between back roller 5 and paint solidification device 9, and preliminary roller 4 is each close at one rear and front end edge of air pressure equalisation plate Arc surface and paint solidification device 9, two rear and front end edge of air pressure equalisation plate is each close to paint solidification device 9 and is justified with preliminary roller 4 Cambered surface;Hole on air pressure equalisation plate one and air pressure balancing disk two is matched with wind turbine 22, and film 2 is close under 4 times circular arcs of preliminary roller and back roller 5 Circular arc lower surface bypasses, and film 2 passes through air pressure equalisation below air pressure equalisation plate one, paint solidification device 9 and air pressure balancing disk two Plate one, paint solidification device 9 and air pressure balancing disk two form 8 space of pressure pad above film 2, and film 2 is with preliminary roller 4 and back roller 5 one Play synchronous operation in the same direction;Preliminary roller 4 is overlay film application, and high-pressure blast enters gas by hole on air pressure equalisation plate one and air pressure balancing disk two Two lower section of balancing disk one and air pressure balancing disk is pressed, high-pressure blast presses to film 2 from top to bottom, to film 2 with surface pressure from the top down, film 2 be below coating and application object 23, and high-pressure blast is spread around, and there is the stop of preliminary roller 4 and back roller 5 in rear and front end, and air pressure is equal The left and right edges of weighing apparatus plate one and air pressure balancing disk two are respectively arranged with downward baffle, block high-pressure blast diffusion;High-pressure blast fills Full space between film 2 and air pressure equalisation plate one, paint solidification device 9 and air pressure balancing disk two;The reaction force of high-pressure blast makes Air pressure equalisation plate one and air pressure balancing disk two have showy power upwards, in air pressure equalisation plate one, paint solidification device 9 and air pressure equalisation Shape pair of films 2 has the pressure pad 8 of pressure between plate two and film 2;From 4 lower section circular arc vertex of preliminary roller to 5 lower section circular arc of back roller Vertex length, 3 breadth width of air pressure equalisation plate space in, air pressure equalisation plate one, paint solidification device 9 and air pressure balancing disk two Under pressure pad 8 press to coating under film 2 and film, carry out surface pressure application;Pass through ultraviolet lamp 7 on paint solidification device 9 Ultraviolet cures 2 times dope layers of film;Back roller 5 synchronously takes off film after curing of coatings.
A kind of air pressure cushion surface pressure overlay film coating process, is carried out using above device, comprised the following steps:
Film 2 is run simultaneously in the same direction with preliminary roller 4 and back roller 5;Preliminary roller 4 is overlay film application, air pressure equalisation plate one and air pressure equalisation 22 high-pressure blast of wind turbine set on plate two is entered by the hole on air pressure equalisation plate 3 under air pressure equalisation plate one and air pressure balancing disk two Side, high-pressure blast press to the film 2 between preliminary roller 4 and back roller 5 from top to bottom, and to film 2 with surface pressure from the top down, film 2 is below Coating and application object 23, high-pressure blast is spread around, before air pressure equalisation plate one and two respective rear and front end of air pressure balancing disk have The left and right edges of the stop of roller 4 and back roller 5, air pressure equalisation plate one and air pressure balancing disk two are respectively arranged with downward baffle, Block high-pressure blast diffusion;High-pressure blast is full of between film 2 and air pressure equalisation plate one, paint solidification device 9 and air pressure balancing disk two Space;The reaction force of high-pressure blast makes air pressure equalisation plate one and air pressure balancing disk two has showy power upwards, air pressure equalisation plate one, Shape pair of films 2 has the pressure pad 8 of pressure between paint solidification device 9 and air pressure balancing disk two and film 2;From 4 lower section of preliminary roller Circular arc vertex to 5 lower section circular arc vertex length of back roller, 3 breadth width of air pressure equalisation plate space in, air pressure equalisation plate one, coating Pressure pad 8 under solidification equipment 9 and air pressure balancing disk two presses to coating under film 2 and film, carries out surface pressure application;Consolidated by coating The ultraviolet of ultraviolet lamp 7 on 9 is put in makeup, cures 2 times dope layers of film;Back roller 5 synchronously takes off film after curing of coatings.
The embodiment of the present invention one:Referring to the drawings
Fig. 1 embodiments one, to include the film of the air pressure cushion surface pressure overlay film painting device of one block of air pressure equalisation plate around frame It is combined with application object bogey, forms a kind of complete air pressure cushion surface pressure overlay film painting device structure diagram;
A kind of air pressure cushion surface pressure overlay film painting device structure, including:
Rack 12, the film for the air pressure cushion surface pressure overlay film painting device 1 for including one block of air pressure equalisation plate surround frame 21, application Object bogey 11, variable-speed motor, distribution system 13, operating case 14;
A kind of air pressure cushion surface pressure overlay film painting device is formed:
The film of the air pressure cushion surface pressure overlay film painting device 1 for including one block of air pressure equalisation plate is around frame 21;
The air pressure cushion surface pressure overlay film painting device of one block of air pressure equalisation plate includes:Preliminary roller 4, back roller 5, one pick out air pressure equalisation plate 3rd, paint solidification device 9, wind turbine 22, film 2, variable-speed motor;
The air pressure cushion surface pressure overlay film painting device of one block of air pressure equalisation plate is formed:
One block of air pressure equalisation plate 3 is arranged between preliminary roller 4 and back roller 5, and preliminary roller is each close at 3 rear and front end edge of air pressure equalisation plate 4 arc surfaces and 5 arc surface of back roller, 3 breadth width left and right edges of air pressure equalisation plate or are each respectively arranged with downwards on demand The baffle of certain altitude blocks the diffusion of wind turbine high pressure draught;Above the equal plate 3 of air pressure coating is set to consolidate between preliminary roller 4 and back roller 5 Makeup puts 9, and the equal plate 3 of a monoblock air pressure passes through below paint solidification device 9;The equal plate 3 of air pressure is transparent material or at least coating This section of area air pressure equalisation plate 3 is transparent material immediately below solidification equipment 9;Consolidate before paint solidification device 9 to preliminary roller 4 and coating Makeup puts and is evenly distributed with apertured respectively to respective on the air pressure equalisation plate 3 of back roller 5 after 9, and hole is connected with wind turbine 22 with pipeline or air pressure Hole on balancing disk 3 is mounted directly wind turbine 22, makes each equal respectively on the equal plate 3 of front and back air pressure of paint solidification device 9 Cloth is provided with wind turbine 22;4 central shaft one end of preliminary roller is connected with variable-speed motor power;Or preliminary roller 4 and back roller 5 jointly with one Variable-speed motor power is connected;Film 2 is close to 5 times circular arc lower surfaces of 4 times circular arcs of preliminary roller and back roller and is bypassed, before wrapping up out preliminary roller 4 Circular arc, film 2 pass through below air pressure equalisation plate 3 after 5 times domes of dome and back roller under arc surface;Air pressure equalisation plate 3 is in film 2 Top, is 8 space of pressure pad higher than 2 certain altitude of film, and film 2 is run simultaneously in the same direction with preliminary roller 4, back roller 5;Preliminary roller 4 applies for overlay film Dress, 22 high-pressure blast of wind turbine set on air pressure equalisation plate 3 is by the hole on air pressure equalisation plate 3, into 3 lower section of air pressure equalisation plate, High-pressure blast presses to the film 2 between preliminary roller 4 and back roller 5 from top to bottom, and to film with wind pressure surface pressure from the top down, film 2 times is applies Layer and application object 23, high-pressure blast is spread around, and each there are preliminary roller 4 and back roller 5 in 3 rear and front end edge of air pressure equalisation plate Stop and 3 breadth width left and right edges of air pressure balancing disk are each respectively arranged with the baffle of downward certain altitude, gear on demand Firmly wind turbine high-pressure blast is spread;High-pressure blast is full of, with space in 3 lower surface area of air pressure equalisation plate, high-pressure blast air pressure is counter to be made on film 2 Firmly make air pressure equalisation plate 3, have the power floated upwards, there is 3 overall weight of air pressure equalisation plate to have high pressure wind pressure under in formation To 2 pressure initiation of film to the pressure pad 8 of film 2, from 4 lower section circular arc vertex of preliminary roller to 5 lower section circular arc vertex length of back roller in it is gentle It presses in 3 breadth width area of balancing disk, the pressure pad 8 under air pressure equalisation plate 3 presses to coating surface pressure application under film 2 and film;It is logical The ultraviolet of ultraviolet lamp 7 on paint solidification device 9 is crossed, through transparent air pressure equalisation plate 3 and film, makes 2 times coating of film Layer cures;Back roller 5 be curing of coatings after synchronously take off film;
The film of the air pressure cushion surface pressure overlay film painting device 1 for including one block of air pressure equalisation plate is in frame 21, one piece The air pressure cushion surface pressure overlay film painting device of air pressure equalisation plate;In as described below or simplification is referred to as a kind of air pressure cushion face Pressure overlay film painting device;Include the film of the air pressure cushion surface pressure overlay film painting device 1 of one block of air pressure equalisation plate around frame 21、
Film includes around frame:Film 2, air pressure cushion surface pressure overlay film painting device 1, film around frame frame 10, new film radio and tape player 15, New layer tension sensor roller 17, old film radio and tape player 16, old layer tension sensor roller 18, forward pull roller 19, backward pull roller 20;
The film is arranged on around frame frame 10 above application object bogey;Film is a kind of complete air pressure around frame frame 10 The rectangle space framework of 11 above section of application object bogey of cushion surface pressure overlay film painting device;
Film is formed around frame:It is that film surround all air pressure cushion overlay film painting devices 1 of 21 lower part of frame;Air pressure cushion surface pressure 4 end of overlay film painting device preliminary roller is overlay film application, and similary film is also front end around this end of frame 21, air pressure cushion overlay film painting device To take off film, similary film is also rear end around this end of frame 21 at back roller 5 end;
Above 1 preliminary roller of air pressure cushion surface pressure overlay film painting device, 4 end, film divides around 10 upper front end of frame frame, from the bottom up Set gradually new layer tension sensor roller 17 and new film radio and tape player 15,4 top of air pressure cushion surface pressure overlay film painting device preliminary roller To setting forward pull roller 19 between new layer tension sensor roller 17;5 top of air pressure cushion surface pressure overlay film painting device back roller, film Around frame frame 10 upper rear end point, old layer tension sensor roller 18 and old film radio and tape player 16, air pressure are set gradually from the bottom up Cushion surface pressure overlay film painting device back roller 5 is to setting backward pull roller 20 between old layer tension sensor roller 18;
Setting of the film in film on frame frame:Film 2 is released for new film radio and tape player 15, film 2 bypasses new layer tension sensor roller 17 Face, around 19 face of forward pull roller, around the lower circular surface of air pressure cushion overlay film painting device 1, around backward pull roll surface 20, around Old layer tension sensor roll surface 18 is crossed, has been wound film 2 by old film radio and tape player 16;
Film is around the function of frame:Setting matches new layer tension and passes device 17 and old layer tension sensor 18 each to the tension of film 2 Numerical value reconciles forward pull roller 19 and backward pull roller 20;Open new film radio and tape player 15 and old film radio and tape player 16, new film radio and tape player 15 with Old film radio and tape player 16, match each other the taut flat membrane of tension, make film 2 be close to air pressure cushion overlay film painting device 1 time around outer surface with Various deflector roll roll surfaces, film 2 wrap up the front lower place arc surface of 1 preliminary roller of outlet pressure pad type overlay film painting device and the back lower place of back roller 5 Arc surface;New film radio and tape player 15 is made to release this section of film 2 that film has been furled to old film radio and tape player 16, is arranged on film around frame frame 10 It is carried on each roll surface;To supply the film 2 of pressure pad formula overlay film painting device 1, overlay film application basis preparation is done;Make film 2 In advance in overlay film application and after taking off film, all remaining that expansion tenses taut level state before application;New film radio and tape player 15 with it is old 16 gentle 1 respective variable-speed motor of pressure pad type overlay film painting device of film radio and tape player or tension force brake all match each other; Accomplish based on the needs of air pressure cushion overlay film painting device 1, synchronous interlock follows air pressure cushion overlay film painting device 1 closely continuously in the same direction It puts new film, continuous overlay film application, continuously receive old film.
Include the film of air pressure cushion surface pressure overlay film painting device around 11 phase knot of frame 21 and application object bogey It closes and forms a kind of complete air pressure cushion surface pressure overlay film painting device:12 top of rack is divided into application object bogey 11;It applies Fill 11 top of object bogey and film be set around frame 21,12 lower part of rack set distribution system 13 and operating case 14 or Operating case is arranged on film around front end on frame 21;
Application object bogey 11 is one section of conveyer belt, one section of roller-way mix and match conveyer, on application object bogey 11 Match variable-speed motor;Unrestrained drippage coating cleaning balde 24 below roller-way and conveyer belt is each set, is set below conveyer It puts unrestrained drippage paint collection bucket 6 and application object back squeezes out paint collection bucket;
The speed governing electricity of the matched gentle pressure pad type surface pressure overlay film painting device 1 of variable-speed motor on application object bogey 11 Motivation match synchronous same-speed operation or 11 gentle pressure pad type surface pressure overlay film painting device 1 of application object bogey it is mutual Match common speed governing on variable-speed motor on a variable-speed motor and new film radio and tape player 15 and old film radio and tape player 16 Motor, synchronous interlock that match jointly are run;
New film radio and tape player 15, old film radio and tape player 16 and air pressure cushion surface pressure overlay film painting device 1 and application object bogey 11 respective variable-speed motors all match each other, and air pressure cushion surface pressure overlay film painting device 1 is made to be carried with film 2 and application object Application object 42 is carried on device 11, and all synchronous interlock is run in the same direction;New film radio and tape player 15 quickly continuously puts new film, application object Carry application object 23 on bogey 11, in the lower surface for the air pressure cushion surface pressure overlay film painting device 1 for being wound with film 2, Quick continuous overlay film application passes through;Old film radio and tape player 16 quickly continuously receives old film, accomplishes continuous automatic film covering application operation, Form a kind of complete air pressure cushion surface pressure overlay film painting device or one kind for disposable one block of air pressure equalisation plate of film Air pressure cushion surface pressure overlay film painting device.
The embodiment of the present invention two:Referring to the drawings
Fig. 2 embodiments two, to include the film of the air pressure cushion surface pressure overlay film painting device of two blocks of air pressure equalisation plates around frame It is combined with application object bogey, forms a kind of complete air pressure cushion surface pressure overlay film painting device structure diagram.
A kind of air pressure cushion surface pressure overlay film painting device structure, including:
Rack 12, the film for the air pressure cushion surface pressure overlay film painting device 1 for including two blocks of air pressure equalisation plates surround frame 21, application Object bogey 11, variable-speed motor, distribution system 13, operating case 14;
Two block gas of the film of the air pressure cushion surface pressure overlay film painting device for including two blocks of air pressure equalisation plates in frame Press the air pressure cushion surface pressure overlay film painting device of balancing disk
The air pressure cushion surface pressure overlay film painting device of two blocks of air pressure equalisation plates includes:5, two pieces of preliminary roller 4, back roller air pressures are equal Weigh plate 3, paint solidification device 9, wind turbine 22, film 2, variable-speed motor;
The air pressure cushion surface pressure overlay film painting device of two blocks of air pressure equalisation plates is formed:Between preliminary roller 4 and back roller 5 coating is set to consolidate Makeup puts 9;One block of air pressure equalisation plate 3,3 rear and front end side of air pressure equalisation plate are set before paint solidification device 9 between preliminary roller 4 Edge is each close to arc surface and 9 front casing of paint solidification device after preliminary roller 4, and 3 breadth width left and right edges of air pressure equalisation plate are pressed It needs each to be respectively arranged with the baffle of downward certain altitude, blocks the diffusion of wind turbine high pressure draught;It is laid on air pressure equalisation plate 3 Hole, hole and wind turbine 22 with pipeline be connected or air pressure equalisation plate 3 on hole be mounted directly wind turbine 22;After paint solidification device 9 One block of air pressure equalisation plate 3 is set between back roller 5, after paint solidification device 9 is each close at 3 rear and front end edge of air pressure equalisation plate Arc surface before shell and back roller 5,3 breadth width left and right edges of air pressure equalisation plate or is each respectively arranged on demand to next Determine the baffle of height, block the diffusion of wind turbine high pressure draught;Cloth apertured on air pressure equalisation plate 3, hole are connected with wind turbine 22 with pipeline, Or the hole on air pressure equalisation plate 3 is mounted directly wind turbine 22;Make 9 front of paint solidification device and the respective air pressure equalisation plate 3 in rear On be respectively arranged with wind turbine 22;4 central shaft one end of preliminary roller is connected with variable-speed motor power;Or preliminary roller 4 and back roller 5 jointly with One variable-speed motor power is connected;Film 2 is close to 5 times circular arc lower surfaces of 4 times circular arcs of preliminary roller and back roller and is bypassed, and wraps up out preliminary roller Circular arc, film 2 pass through below air pressure equalisation plate 3 after 5 times domes of dome and back roller under arc surface before 4;Air pressure equalisation plate 3 exists 2 top of film, is 8 space of pressure pad higher than 2 certain altitude of film, and film 2 is run simultaneously in the same direction with preliminary roller 4, back roller 5;Preliminary roller 4 is overlay film Application, 22 high-pressure blast of wind turbine set on air pressure equalisation plate 3 is by the hole on air pressure equalisation plate 3, under air pressure equalisation plate 3 Side, high-pressure blast press to the film 2 between preliminary roller 4 and back roller 5 from top to bottom, and film is for 2 time coating and application object 23, to film with from upper Downward wind pressure surface pressure, high-pressure blast are spread around, and each there is preliminary roller 4 at the rear and front end edge of two blocks of air pressure equalisation plates 3 Stop and 3 plate breadth width left and right edges of air pressure equalisation with back roller 5 are each respectively arranged with certain high downwards on demand The baffle of degree blocks the diffusion of 22 high-pressure blast of wind turbine;High-pressure blast is full of on film and space in 3 lower surface area of air pressure equalisation plate, height Pressure general mood pressure reaction force makes air pressure equalisation plate 3, there is the power floated upwards, have in formation 3 overall weight of air pressure equalisation plate with Under have the pressure pad 8 that high-pressure blast presses to film pressure shape pair of films, from 4 lower section circular arc vertex of preliminary roller to 5 lower section circular arc vertex of back roller In length and in 3 breadth width area of air pressure balancing disk, the pressure pad 8 under air pressure equalisation plate 3 presses to 2 times coat sides of film 2 and film Pressure application;By the ultraviolet of ultraviolet lamp 7 on paint solidification device 9, only irradiated through film, consolidate dope layer under film Change;Back roller 5 be curing of coatings after synchronously take off film;Form the air pressure cushion surface pressure overlay film painting device of two blocks of air pressure equalisation plates;
The air pressure cushion surface pressure overlay film painting device of two blocks of air pressure equalisation plates, in as described below or simplification is referred to as gas Pressure pad type surface pressure overlay film painting device;Include the film of the air pressure cushion surface pressure overlay film painting device of two blocks of air pressure equalisation plates Film in frame surround frame,
Film includes around frame:The air pressure cushion surface pressure overlay film painting device 1, film of 2, two blocks of air pressure equalisation plates of film surround frame frame 10th, new film radio and tape player 15, new layer tension sensor roller 17, old film radio and tape player 16, old layer tension sensor roller 18, forward pull roller 19th, backward pull roller 20;
The film is arranged on around frame frame 10 above application object bogey;Film is a kind of complete air pressure around frame frame 10 The rectangle space framework of 11 above section of application object bogey of cushion surface pressure overlay film painting device;
Film is formed around frame:It is the air pressure cushion overlay film painting device that film surround all two blocks of air pressure equalisation plates of 21 lower part of frame 1;4 end of air pressure cushion surface pressure overlay film painting device preliminary roller is overlay film application, and similary film is also front end around this end of frame 21, air pressure To take off film, similary film is also rear end around this end of frame 21 at cushion overlay film painting device back roller 5 end;
Above 1 preliminary roller of air pressure cushion surface pressure overlay film painting device, 4 end of two blocks of air pressure equalisation plates, film is around 10 front end of frame frame Upper part, sets gradually new layer tension sensor roller 17 and new film radio and tape player 15 from the bottom up, and air pressure cushion surface pressure overlay film applies To setting forward pull roller 19 between new layer tension sensor roller 17 above assembling device preliminary roller 4;Air pressure cushion surface pressure overlay film application The top of device back roller 5, film set gradually old layer tension sensor roller 18 and old around frame frame 10 upper rear end point from the bottom up Film radio and tape player 16, air pressure cushion surface pressure overlay film painting device back roller 5 set backward pull between old layer tension sensor roller 18 Roller 20;
Setting of the film in film on frame frame:Film 2 is released for new film radio and tape player 15, film 2 bypasses new layer tension sensor roller 17 Face, around 19 face of forward pull roller, around the lower circular surface of air pressure cushion overlay film painting device 1, around backward pull roll surface 20, around Old layer tension sensor roll surface 18 is crossed, has been wound film 2 by old film radio and tape player 16;
Film is around the function of frame:Setting matches new layer tension and passes device 17 and old layer tension sensor 18 each to the tension of film 2 Numerical value reconciles forward pull roller 19 and backward pull roller 20;Open new film radio and tape player 15 and old film radio and tape player 16, new film radio and tape player 15 with Old film radio and tape player 16, match each other the taut flat membrane of tension, make film 2 be close to air pressure cushion overlay film painting device 1 time around outer surface with Various deflector roll roll surfaces, film 2 wrap up the front lower place arc surface of 1 preliminary roller of outlet pressure pad type overlay film painting device and the back lower place of back roller 5 Arc surface;New film radio and tape player 15 is made to release this section of film 2 that film has been furled to old film radio and tape player 16, is arranged on film around frame frame 10 It is carried on each roll surface;To supply the film 2 of pressure pad formula overlay film painting device 1, overlay film application basis preparation is done;Make film 2 In advance in overlay film application and after taking off film, all remaining that expansion tenses taut level state before application;New film radio and tape player 15 with it is old 16 gentle 1 respective variable-speed motor of pressure pad type overlay film painting device of film radio and tape player or tension force brake all match each other; Accomplish based on the needs of air pressure cushion overlay film painting device 1, synchronous interlock follows air pressure cushion overlay film painting device 1 closely continuously in the same direction It puts new film, continuous overlay film application, continuously receive old film.
Include the film of air pressure cushion surface pressure overlay film painting device around 11 phase knot of frame 21 and application object bogey It closes and forms a kind of complete air pressure cushion surface pressure overlay film painting device:12 top of rack is divided into application object bogey 11;It applies Fill 11 top of object bogey and film be set around frame 21,12 lower part of rack set distribution system 13 and operating case 14 or Operating case is arranged on film around front end on frame 21;
Application object bogey 11 is one section of conveyer belt, one section of roller-way mix and match conveyer, on application object bogey 11 Match variable-speed motor;Unrestrained drippage coating cleaning balde 24 below roller-way and conveyer belt is each set, is set below conveyer It puts unrestrained drippage paint collection bucket 6 and application object back squeezes out paint collection bucket;
The speed governing electricity of the matched gentle pressure pad type surface pressure overlay film painting device 1 of variable-speed motor on application object bogey 11 Motivation match synchronous same-speed operation or 11 gentle pressure pad type surface pressure overlay film painting device 1 of application object bogey it is common Same variable-speed motor on variable-speed motor on a variable-speed motor and new film radio and tape player 15 and old film radio and tape player 16, altogether With matching, synchronous interlock is run;
New film radio and tape player 15, old film radio and tape player 16 and air pressure cushion surface pressure overlay film painting device 1 and application object bogey 11 respective variable-speed motors all mutually match, and air pressure cushion surface pressure overlay film painting device 1 is made to be filled with film 2 and the carrying of application object It puts and all synchronous gearing operations in the same direction of application object 42 is carried on 11;New film radio and tape player 15 quickly continuously puts new film, and application object is held It carries to put and carries application object 23 on 11, in the lower surface for the air pressure cushion surface pressure overlay film painting device 1 for being wound with film 2, soon Fast continuous overlay film application passes through;Old film radio and tape player 16 quickly continuously receives old film, accomplishes continuous automatic film covering application operation, structure Into a kind of complete air pressure cushion surface pressure overlay film painting device or a kind of gas for disposable two blocks of air pressure equalisation plates of film Pressure pad type surface pressure overlay film painting device.

Claims (10)

1. a kind of air pressure cushion surface pressure overlay film painting device, it is characterised in that:Preliminary roller(4)And back roller(5)Between air pressure is set Balancing disk(3)With paint solidification device(9);Film is around frame(21)It is equipped with film(2), film(2)It surround and passes through preliminary roller(4)And back roller (5)Lower surface, film(2)With preliminary roller(4)And back roller(5)Synchronous operation;Air pressure equalisation plate(3)Upper setting wind turbine(22), high-pressure blast Pass through air pressure equalisation plate(3)On pore pressure to preliminary roller(4)And back roller(5)Lower surface bypasses film(2), high-pressure blast is full of air pressure equalisation Plate(3)Lower surface and film(2)Between space be formed with the pressure pad of pressure;Preliminary roller(4)For overlay film application, carry out surface pressure and cover Film application, back roller(5)Synchronously take off film;Film is around frame(21)Application object bogey is arranged on conveyer belt matching(11)On Side.
2. a kind of air pressure cushion surface pressure overlay film painting device according to claim 1, it is characterised in that:The device includes Preliminary roller(4), back roller(5), air pressure equalisation plate(3), paint solidification device(9), wind turbine(22), film(2);Air pressure equalisation plate(3)It is One monoblock perforated panel, air pressure equalisation plate(3)It is arranged on preliminary roller(4)With back roller(5)Between, in preliminary roller(4)With back roller(5)Between gas Press balancing disk(3)Top sets paint solidification device(9), air pressure equalisation plate(3)In paint solidification device(9)Lower section passes through;Gas Press balancing disk(3)For transparent material or it is located at least in paint solidification device(9)The part of underface is transparent material;Air pressure equalisation Plate(3)On hole and wind turbine(22)Matching, film(2)It is close to preliminary roller(4)Lower circular arc and back roller(5)Lower circular arc lower surface bypasses, film (2)In air pressure equalisation plate(3)Lower section passes through air pressure equalisation plate(3)In film(2)Top forms pressure pad(8)Space, film(2)With Preliminary roller(4)And back roller(5)Synchronous operation in the same direction together;Preliminary roller(4)For overlay film application, air pressure equalisation plate(3)The wind turbine of upper setting (22)High-pressure blast passes through air pressure equalisation plate(3)On hole, into air pressure equalisation plate(3)Lower section, before high-pressure blast presses to from top to bottom Roller(4)With back roller(5)Between film(2), to film with surface pressure from the top down, film(2)It is coating and application object below (23), high-pressure blast spreads around, air pressure equalisation plate(3)There is preliminary roller in rear and front end(4)And back roller(5)Stop, air pressure equalisation Plate(3)Left and right edges are respectively arranged with downward baffle, block high-pressure blast diffusion;High-pressure blast is full of film(2)With air pressure equalisation Plate(3)Between space;The reaction force of high-pressure blast makes air pressure equalisation plate(3)There is showy power upwards, in air pressure equalisation plate(3)With Film(2)Between shape pair of films(2)Generate the pressure pad of pressure(8);From preliminary roller(4)Lower section circular arc vertex is to back roller(5)Lower circumference Arc vertex length, air pressure equalisation plate(3)In the space of breadth width, air pressure equalisation plate(3)Under pressure pad(8)Press to film(2) With coating under film, surface pressure application is carried out;Pass through paint solidification device(9)Upper ultraviolet lamp(7)Ultraviolet, through saturating Bright air pressure equalisation plate(3)And film, make film(2)Lower dope layer cures;Back roller(5)Film is synchronously taken off after curing of coatings.
3. a kind of air pressure cushion surface pressure overlay film painting device according to claim 2, it is characterised in that:New film radio and tape player (15)Release film(2), film(2)Around new layer tension sensor roller(17)Face, around forward pull roller(19)Face, around air pressure cushion Surface pressure overlay film painting device(1)Lower circular surface, around backward pull roller(20), around old layer tension sensor roller(18), By old film radio and tape player(16)By film(2)It winds.
4. a kind of air pressure cushion surface pressure overlay film painting device according to claim 3, it is characterised in that:Application object is held It carries and puts(11)For one section of conveyer belt, one section of roller-way mix and match conveyer, application object bogey(11)Upper matching speed governing electricity Motivation;Unrestrained drippage coating cleaning balde is each set below roller-way and conveyer belt(24), unrestrained drop is set below conveyer Fall paint collection bucket(6)Paint collection bucket is squeezed out with application object back.
5. a kind of air pressure cushion surface pressure overlay film painting device according to claim 3, it is characterised in that:Application object is held It carries and puts(11), preliminary roller(4)And back roller(5), new film radio and tape player(15), old film radio and tape player(16), synchronous same-speed operation, all mutually Matching individually matches variable-speed motor with same variable-speed motor or each, ensures synchronous same-speed operation.
6. a kind of air pressure cushion surface pressure overlay film coating process, it is characterised in that comprise the following steps:Preliminary roller(4)And back roller(5) Between set air pressure equalisation plate(3)With paint solidification device(9);Film is around frame(21)It is equipped with film(2), film(2)It surround and passes through Preliminary roller(4)And back roller(5)Lower surface, film(2)With preliminary roller(4)And back roller(5)Synchronous operation;Wind turbine is set on air pressure equalisation plate (22), high-pressure blast passes through air pressure equalisation plate(3)On pore pressure to preliminary roller(4)And back roller(5)The film that lower surface bypasses(2), high pressure Wind is formed with the pressure pad of pressure full of the space between air pressure equalisation plate lower surface and film(8);Preliminary roller(4)For overlay film application, Carry out surface pressure overlay film application, back roller(5)Synchronously take off film.
7. a kind of air pressure cushion surface pressure overlay film coating process according to claim 6, any one using claim 2-5 Item device carries out, it is characterised in that comprises the following steps:
Film(2)With preliminary roller(4)And back roller(5)Synchronous operation in the same direction together;Preliminary roller(4)For overlay film application, air pressure equalisation plate(3)On The wind turbine of setting(22)High-pressure blast passes through air pressure equalisation plate(3)On hole, into air pressure equalisation plate(3)Lower section, high-pressure blast is from upper It presses down to preliminary roller(4)With back roller(5)Between film(2), to film with surface pressure from the top down, film(2)Below for coating and Application object(23), high-pressure blast spreads around, air pressure equalisation plate(3)There is preliminary roller in rear and front end(4)And back roller(5)Stop, Air pressure equalisation plate(3)Left and right edges are respectively arranged with downward baffle, block high-pressure blast diffusion;High-pressure blast is full of film(2)With Air pressure equalisation plate(3)Between space;The reaction force of high-pressure blast makes air pressure equalisation plate(3)There is showy power upwards, it is equal in air pressure Weigh plate(3)With film(2)Between shape pair of films(2)There is the pressure pad of pressure(8);From preliminary roller(4)Lower section circular arc vertex is to rear Roller(5)Lower section circular arc vertex length, air pressure equalisation plate(3)In the space of breadth width, air pressure equalisation plate(3)Under pressure pad (8)Press to film(2)With coating under film, surface pressure application is carried out;Pass through paint solidification device(9)Upper ultraviolet lamp(7)Purple Outer linear light, through transparent air pressure equalisation plate(3)And film, make film(2)Lower dope layer cures;Back roller(5)It is same after curing of coatings Step takes off film.
8. a kind of air pressure cushion surface pressure overlay film coating process according to claim 7, it is characterised in that:New film radio and tape player (15)Release film(2), film(2)Around new layer tension sensor roller(17)Face, around forward pull roller(19)Face, around air pressure cushion Surface pressure overlay film painting device(1)Lower circular surface, around backward pull roller(20), around old layer tension sensor roller(18), By old film radio and tape player(16)By film(2)It winds.
9. a kind of air pressure cushion surface pressure overlay film painting device according to claim 1, it is characterised in that:The device includes Preliminary roller(4), back roller(5), air pressure equalisation plate(3), paint solidification device(9), wind turbine(22)And film(2);Air pressure equalisation plate(3)It is Two pieces of perforated panels are air pressure equalisation plate one and air pressure balancing disk two respectively;In preliminary roller(4)With back roller(5)Between set coating consolidate Makeup is put(9), air pressure equalisation plate one is arranged on preliminary roller(4)With paint solidification device(9)Between, after air pressure equalisation plate two is arranged on Roller(5)With paint solidification device(9)Between, preliminary roller is each close at one rear and front end edge of air pressure equalisation plate(4)Arc surface is with applying Expect solidification equipment(9), paint solidification device is each close at two rear and front end edge of air pressure equalisation plate(9)With preliminary roller(4)Arc surface; Air pressure equalisation plate one and the hole on air pressure balancing disk two and wind turbine(22)Matching, film(2)It is close to preliminary roller(4)Lower circular arc and back roller (5)Lower circular arc lower surface bypasses, film(2)In air pressure equalisation plate one, paint solidification device(9)It is logical with two lower section of air pressure balancing disk It crosses, air pressure equalisation plate one, paint solidification device(9)With air pressure balancing disk two in film(2)Top forms pressure pad(8)Space, film (2)With preliminary roller(4)And back roller(5)Synchronous operation in the same direction together;Preliminary roller(4)For overlay film application, air pressure equalisation plate one and air pressure are equal High-pressure blast enters two lower section of air pressure equalisation plate one and air pressure balancing disk by hole on weighing apparatus plate two, and high-pressure blast presses to film from top to bottom (2), to film with surface pressure from the top down, film(2)It is coating and application object below(23), high-pressure blast is spread around, preceding There is preliminary roller at both ends afterwards(4)And back roller(5)Stop, the left and right edges of air pressure equalisation plate one and air pressure balancing disk two are set respectively There is downward baffle, block high-pressure blast diffusion;High-pressure blast is full of film(2)With air pressure equalisation plate one, paint solidification device(9)It is gentle Press the space between balancing disk two;The reaction force of high-pressure blast makes air pressure equalisation plate one and air pressure balancing disk two float upwards, Air pressure equalisation plate one, paint solidification device(9)With air pressure balancing disk two and film(2)Between shape pair of films(2)Generate the gas of pressure Pressure pad(8);From preliminary roller(4)Lower section circular arc vertex is to back roller(5)Lower section circular arc vertex length, air pressure equalisation plate(3)Breadth width Space in, air pressure equalisation plate one, paint solidification device(9)With the pressure pad under air pressure balancing disk two(8)Press to film(2)And film Lower coating carries out surface pressure application;Pass through paint solidification device(9)Upper ultraviolet lamp(7)Ultraviolet, make film(2)Under Dope layer cures;Back roller(5)Film is synchronously taken off after curing of coatings.
10. a kind of air pressure cushion surface pressure overlay film coating process according to claim 6 is limited using claim 9 Device carries out, it is characterised in that comprises the following steps:
Film(2)With preliminary roller(4)And back roller(5)Synchronous operation in the same direction together;Preliminary roller(4)For overlay film application, one He of air pressure equalisation plate The wind turbine high-pressure blast set on air pressure equalisation plate two enters air pressure equalisation plate one and air pressure equalisation by the hole on air pressure equalisation plate Two lower section of plate, high-pressure blast press to the film between preliminary roller and back roller from top to bottom(2), to film with surface pressure from the top down, film(2) It is coating and application object below(23), to film with pressure from the top down, high-pressure blast is spread around, one He of air pressure equalisation plate There is preliminary roller in two respective rear and front end of air pressure equalisation plate(4)And back roller(5)Stop, air pressure equalisation plate one and air pressure balancing disk two Left and right edges are respectively arranged with downward baffle, block high-pressure blast diffusion;High-pressure blast is full of film(2)With air pressure equalisation plate one, Paint solidification device(9)Space between air pressure balancing disk two;The reaction force of high-pressure blast makes air pressure equalisation plate one and air pressure Balancing disk two has showy power upwards, in air pressure equalisation plate one, paint solidification device(9)With air pressure balancing disk two and film(2)Between Shape pair of films(2)There is the pressure pad of pressure(8);From preliminary roller(4)Lower section circular arc vertex is to back roller(5)Lower section circular arc vertex is long Degree, air pressure equalisation plate(3)In the space of breadth width, air pressure equalisation plate one, paint solidification device(9)Under air pressure balancing disk two Pressure pad(8)Press to film(2)With coating under film, surface pressure application is carried out;Pass through paint solidification device(9)Upper ultraviolet lamp (7)Ultraviolet, make film(2)Lower dope layer cures;Back roller(5)Film is synchronously taken off after curing of coatings.
CN201810139369.9A 2018-02-11 2018-02-11 Air pressure cushion type surface pressure film coating process and device Active CN108097519B (en)

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CN112793301A (en) * 2020-12-30 2021-05-14 航天信息股份有限公司 Method for covering passport film
CN114228020A (en) * 2021-12-14 2022-03-25 中国科学院大连化学物理研究所 Automatic ptfe film attaching mode and device for batch preparation of water electrolysis composite film

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JP2000033682A (en) * 1998-07-17 2000-02-02 Hitachi Ltd Resin film laminating method
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CN112793301A (en) * 2020-12-30 2021-05-14 航天信息股份有限公司 Method for covering passport film
CN112793301B (en) * 2020-12-30 2024-01-26 航天信息股份有限公司 Method for coating passport
CN114228020A (en) * 2021-12-14 2022-03-25 中国科学院大连化学物理研究所 Automatic ptfe film attaching mode and device for batch preparation of water electrolysis composite film

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