CN108095247A

CN108095247A - A kind of insole prepared using shuck, vamp and preparation method thereof

Info

Publication number: CN108095247A
Application number: CN201711206541.XA
Authority: CN
Inventors: 莫长华; 潘忠意
Original assignee: Guizhou People Likang Shoes Development Co Ltd
Current assignee: Guizhou People Likang Shoes Development Co Ltd
Priority date: 2017-11-27
Filing date: 2017-11-27
Publication date: 2018-06-01

Abstract

The present invention relates to shuck technical field of comprehensive utilization, especially a kind of insole prepared using shuck, vamp and preparation method thereof are prepared using shuck for raw material, the moisture pick-up properties of abundant shuck, insole, vamp absorption of perspiration are improved, improves gas permeability in footwear, and its flexibility, toughness and wear-resisting property are equal, it is endurable, wear shoes comfort level is improved, environmental protection is practical, and to odorants such as foot odour, pin sweats, it can sufficiently adsorb, enhance sterilization, bacteriostasis efficacy.

Description

A kind of insole prepared using shuck, vamp and preparation method thereof

Technical field

The present invention relates to shuck technical field of comprehensive utilization, especially a kind of insole prepared using shuck, vamp And preparation method thereof.

Background technology

Insole is for padding in footwear, to increase the thickness of sole, promotes to warm up in footwear, avoid caused by sole is relatively thin The defects of hindering foot on foot becomes the necessity of current mankind life.At present, have various insoles in the market, as non-woven fabrics insole, EVA shoe pad, sponge insole, Chinese fiber crops insole, natural leather insole, synthetic leather insole, textile insole etc., but due to numerous insoles There are warmth retention property, gas permeability is poor the defects of, the quality for causing insole is still poor, it is difficult to meet consumers in general to protect Temperature, the demand of permeable shoe pads.

And it is in the market, more for the investigative technique of insole, there is the research carried out to insole shape, function etc., Silver ion such as Patent No. 201520407043.1 is modified cigarette straw base activated carbon insoles, which passes through in insole surfaces and footwear Silver ion is filled between rebasing and is modified cigarette stalk matrix activated carbon, and combines the setting of Shoe-pad structure so that insole has relatively strong Absorbing sweat, fungistatic effect, can mitigate and step sense of discomfort and insole be avoided to be subjected to displacement, improve comfort level；It radiates by setting Passage realizes the enhancing of shoes internal gas flow, improves exhaust velocity；By setting salient point, ambulation massage is realized；It sets anti- Skidding avoids discomfort caused by insole displacement.For another example the disposable Woven shoe-pad of Patent No. 200420010039.3, warp It crosses to insole using stalk as raw material, insole cost is reduced, so that it can adsorb pin sweat, with reference to Shoe-pad structure It sets so that insole is not easy to skid, and avoiding getting wet, to slide into the prior arts such as phenomenon be the research to insole function so that insole Functionality enhancing.

For another example the insole made using stalk that number of patent application is 201310600332.9, including insole material and package Insole cloth outside insole material is formed, and wherein insole material is suppressed by the raw material mixing of following parts by weight：Stalk 88- 98th, adhesive 3-6；It realizes the warmth retention property and gas permeability using stalk, improves the quality of insole.For another example number of patent application is 201710392448.6 preparation method using sisal hemp insole, segment is cut by sisal hemp, is beaten to sisal cellulose and is exposed, and And flowed out without slurries, it rinses, pectase impregnates, and circulating water rinses, and cool down pre-freeze, and freeze-drying obtains crude fibre；By crude fibre The laying unit layer in insole mold, injection molding, post processing obtain insole, improve wearability, ventilative, environmental protection；Increase silver Ion component realizes antibiotic effect；As it can be seen that the above-mentioned prior art is to insole raw material and functional research so that insole Material environment friendly is functional stronger.

But in the prior art, for using the material with environmental-protection function, if stalk is prepared into insole, It needs to add in adhesive agent or other injection ingredients such as ingredient or insole cloth wherein, causes the feature of environmental protection of insole Can not significantly, and the gas permeability of the restriction obtained, absorption of perspiration are still easily affected, and cause the inferior quality of insole； Meanwhile during in order to realize antibacterial, bacteria resistance function, primary concern is that into the raw material of insole preparation process, add Activated carbon, silver ion etc. is added to have the ingredient of antibacterial, bacteriostasis, to realize that function enhances, but, the addition of these ingredients, It is higher to result in insole manufacturing cost, and is not complete environment-friendly materials, causes insole quality still undesirable.

Shuck is after corn knapsack, is wrapped in corn outer layer, during corn growth, primarily serves guarantor Protect the nutrition in niblet.In rural area, often using the shuck feed overwintering as herbivores such as ox, sheep.With craftwork The fast development in market, in the prior art, someone are material knitting into craftwork using shuck so that the craftwork of acquisition is natural It is pollution-free and specious, but it does not also obtain extension and utilizes and produce so that and only a small amount applies shuck, makes It is not high using added value into a large amount of shucks, cause a large amount of shuck wastings of resources.

In consideration of it, this researcher, which combines shuck, has the characteristics that high microsteping content, by shuck directly as raw material, use In preparing insole and the corresponding product of insole, the added value that shuck output is improved to shuck application environment is improved.

The content of the invention

In order to solve the above technical problems existing in the prior art, the present invention provide a kind of shuck insole, vamp and Its preparation method.

It is achieved particular by following technical scheme：

Using shuck as raw material, insole, vamp are prepared, realizes the utilization to shuck high value, and in shuck Containing substantial amounts of crude fibre, good permeability warms up；With for bottom rebasing in footwear or as footwear preparation process, not Break during trampling, flexibility enhances, and comfort level is higher and higher；And its shuck shows bundle-shaped, Neng Gou in itself Airflow line is formed in footwear, in the process of walking, process is trampled to insole, realizes air flow in footwear so that processing gas in footwear Recurrent state is flowed, high degree improves gas permeability, reaches sweat absorbing deodorant, the function of antibacterial, without adding activated carbon, silver ion Antimicrobial components are waited, it is of low cost, it improves shuck and utilizes added value.

During insole or vamp is prepared into, after being stripped down to shuck, flattening, lamination, adjustment width, Excision forming, adjustment thickness, sewing so that after shuck lamination, form gap between the layers, and after being adjusted, cut Be cut into type, after sewing, can stable molding, while improving wearability, improve its gas permeability and flexibility, improve comfort level. By insole, vamp will be prepared into according to cloth shoes preparation method, after carrying out sewing combination, footwear can be formed.

Since fresh corn shell moisture content is higher, and bacterium is frequently accompanied by the presence of moisture and grows, and causes shuck Occur to rot, influence the storage and use of shuck and the insole and vamp that are prepared using shuck as raw material, therefore, utilizing , it is necessary to which shuck is stripped down from pone when shuck prepares insole, vamp for raw material, clean up；It dries to jade Rice shell constant weight, and by shuck bending will not be broken until；Drying herein can be to dry, dry, and preferably dry, have Effect avoids shuck excessively dry, and brittleness is larger, easily the phenomenon that dusting under pressure, improves the tough of shuck Property, improve the wear-resisting property after shuck lamination.

And the researcher of the invention passes through tests below research, to shuck and degree of drying, after lamination Flexibility and Contrast of Wear Resistance, specific research be：

Experiment material：

A, shuck will be stripped down from pone, the fine day that weather samming is 30 DEG C is placed in and shines 10 days, according to daytime It shines, receives at night, it is not allowed to be revealed by dew；

B, shuck will be stripped down from pone, the fine day that weather samming is 30 DEG C is placed in and shines 10 days, do not receive at night, It is allowed to be revealed by dew, but rainy day will receive, it is impossible to be soaked with rain；

C, shuck will be stripped down from pone, according to being placed in daytime in 30 DEG C of baking oven, baking oven is taken out at night, puts It is placed in natural environment, rainwater is avoided to drench, persistently handle 10 days；

D, shuck will be stripped down from pone, according to being placed in daytime in 30 DEG C of baking oven, being baked to shuck is Constant weight, and by shuck bending will not be broken until, take out it is spare；

The shuck obtained in above-mentioned tetra- groups of A, B, C, D is randomly selected 10, and after being flattened, lamination, and cut It into insole shape, is molded using stitching sewing machine, sample is made.

Every group of sample is 100 pairs, amounts to 400 pairs.

And be randomly assigned to 100 volunteers by 400 pairs and wear, each volunteer provides 4 pairs, is respectively A, B, C, D tetra- Group each a pair of of sample, and investigate wearing laggard line trace, result is as shown in table 1 below：

Table 1

	Soft comfortable (number)	Abrade foot (number)	Gas permeability (number)	Durable (number)
					A	97	0	99	76
B	98	0	97	78
					C	95	2	83	41
D	82	8	89	12

As it can be seen that being the insole that is prepared into of raw material for shuck, comfort level is higher, and gas permeability is preferable, have compared with Excellent sweat absorbing deodorant function；It also draws simultaneously, for shuck in journey is treated, passes through different processing modes, It is different for the performance change of shuck, and then it is caused to be prepared into the quality of insole and differs larger, especially to wearing The influence degree of person and being affected for insole robustness, therefore, for the processing mode of shuck, it will to shuck It is prepared into the influence that insole causes high degree.After the invention preferably strips down shuck from pone, clearly After wash clean, pass it through dry, moisture regain (Hui Liang) and carry out cycle alternation, repeatedly handle, can effectively improve in shuck The brittleness of fiber improves the flexibility for the insole being prepared using shuck as raw material；Moreover, shuck is in itself containing more Tube bank can form cross-ventilation in footwear, improve gas permeability in footwear, improve deodorizing rate.

Be treated to shuck in journey, except it is above-mentioned the processing of drying process is carried out to shuck in addition to, also Including the scheme handled below shuck：

By shuck after the drying, after soak is used to be dipped to shuck softness, then it is dried or incites somebody to action Fresh corn shell is impregnated at least 5 days, then be dried after cleaning up using soak；Wherein preferably by shuck After the drying, after soak is used to be dipped to shuck softness, then it is dried, this process is enabled in shuck Fiber the variation of moistening-drying-moistening-drying occurs, effectively improve the toughness of shuck, enhancing wearability.

And in above-mentioned soaking process, the soak of use is：1L white wine adds in 180-230g gingers, 40-50g garlics, 40- 50g Chinese prickly ashes.

It is preferred that it is that 1L white wine adds in 210g gingers, 45g garlics, 45g Chinese prickly ashes.

Above-mentioned soak adds in 180-230g gingers, 40-50g garlics, 40-50g in preparation process, according to 1L white wine and spends Green pepper is mixed thoroughly, is heated to temperature as 40-65 DEG C, processing 10-30min to get.

Immersion treatment is carried out to shuck by above-mentioned soak, can not only cause shuck antibacterial, bacteriostasis property Enhancing, and can effectively improve the flexibility and toughness of shuck, enhance durability.

The invention refers to examination wearer is supplied to wear, and galls situation to the insole accordingly tried on according to examination wearer and carry out Description draw.

Description of the drawings

Fig. 1 is the operating process schematic diagram from shuck to forming process.

Fig. 2 is the process flow chart of the invention.

Fig. 3 is the footwear that the insole of the invention is formed with vamp composition.

Fig. 4 for the invention during impact test is carried out, the percussion mechanism schematic diagram of use.

1- pendulum 2- pedestal 3- boss 4- swinging heads.

Specific embodiment

It is limited technical scheme is further, but is required with specific embodiment below in conjunction with the accompanying drawings The scope of protection is not only limited to made description.

Embodiment 1

Shuck from pone is stripped down, is cleaned up, and the fine day for placing it in room temperature shines, according to daytime It shines, the mode received at night is shone 10 days；Mean temperature is at 28 DEG C.

The shuck dried is flattened, and is overlapped, by overlay process, shuck is intersected adjust its width with And after length, fixed using stitching sewing machine；

Above-mentioned stitching sewing machine is fixed into overlapping material, adjustment thickness to squeeze it is indeformable after, be that 2~9mm is thick, using seam Machine of threading sewing is fixed, and according to insole size, excision forming；

By insole deburring, the fixation of excision forming, you can obtain insole.

It is consistent to processing consistency of thickness, size in packaging process, and two insoles work of left foot, right crus of diaphragm is adapted to respectively For a pair of.

Embodiment 2

On the basis of embodiment 1, the fine day that shuck is placed in room temperature shines, and is received on rainy day, does not receive at night, shines 10 My god, other are the same as embodiment 1.Mean temperature is at 26 DEG C.

Embodiment 3

On the basis of embodiment 1, for the shuck stripped down, using 1L white wine add in 180g gingers, 40g garlics, 40g Chinese prickly ashes, the soak that soak at room temperature obtains for 24 hours carry out immersion treatment shuck 10 days, and are rinsed well again, according still further to The mode of embodiment 1 is handled, and insole is made.

Embodiment 4

On the basis of embodiment 1, for the shuck stripped down, added in after having shone 10 days, then using 1L white wine 180g gingers, 40g garlics, 40g Chinese prickly ashes, the soak that soak at room temperature obtains for 24 hours carry out immersion treatment shuck 10 days, 18 DEG C of drying It always, is handled according still further to the mode of embodiment 1 to weight before immersion, insole is made.

Embodiment 5

On the basis of embodiment 4, the soak of use is that 1L white wine adds in 230g gingers, 50g garlics, 50g Chinese prickly ashes.

Embodiment 6

On the basis of embodiment 4, the soak of use is that 1L white wine adds in 210g gingers, 45g garlics, 45g Chinese prickly ashes.

Embodiment 7

On the basis of embodiment 4, the soak of use is that 1L white wine adds in 170g gingers, 51g garlics, 39g Chinese prickly ashes.

Embodiment 8

On the basis of embodiment 4, the soak of use is that 1L white wine adds in 240g gingers, 48g garlics, 51g Chinese prickly ashes.

Embodiment 9

On the basis of embodiment 4,1L white wine is substituted for 1L water.

Embodiment 10

It is to add in ginger, garlic, Chinese prickly ash on the basis of embodiment 6, after mixing thoroughly, at 40 DEG C, immersion treatment 10min。

Embodiment 11

It is to add in ginger, garlic, Chinese prickly ash on the basis of embodiment 6, after mixing thoroughly, at 65 DEG C, immersion treatment 30min。

Embodiment 12

It is to add in ginger, garlic, Chinese prickly ash on the basis of embodiment 6, after mixing thoroughly, at 40 DEG C, immersion treatment 30min。

Embodiment 13

It is to add in ginger, garlic, Chinese prickly ash on the basis of embodiment 6, after mixing thoroughly, at 50 DEG C, immersion treatment 20min。

Embodiment 14

On the basis of embodiment 10, white wine is substituted for water.

Experiment row：

1st, impact test：

Using by pedestal 2, setting boss 3 on the base 2 and by being arranged on the swinging head 4 just above of boss 3, and Being set on swinging head 4 can be under the swing of swinging head 4, and the pendulum 1 swung using 4 center of swinging head as the center of circle. During experiment, the insole prepared is lain in the surface of boss 3, and is fixed on boss 3, adjustment boss 3 and pendulum Hammer 1 swings the distance for the circular arc line to be formed so that insole can be just tangent with circular arc, and the weight of wherein pendulum 1 is 0.3kg, swinging head swing speed enables to pendulum, and by boss 3, just low ebb is being 20 times/min above.By setting for the device It puts, can effectively realize the impact test for being prepared into insole for raw material to shuck, stalk etc., enabling draw anti-footwear Impact resistance is padded, the wearability for the insole that different modes are dealt and the toughness of material is drawn, realizes to insole quality Evaluation.

Insole prepared by embodiment 1-14 every group 5, is put on boss and is tested so that shoe insole surface is struck by pendulum It hits, and is tapped in shoe insole surface by pendulum until there is hole, statistics pendulum taps the number of shoe insole surface, and is recorded It is as shown in table 1 below：

Table 1

Pendulum impact test is carried out by the sample insole that is prepared to embodiment 1- embodiments 14, show that upper table data can be with Find out, for being shone daytime using fine day, do not receive at night, rainwater is avoided to drench the fresh shuck stripped down of processing, energy It is enough effectively to enhance its toughness and wearability；And for without the shuck for shining system processing, it is carried out using soak at immersion Reason with not using the wearability of soak immersion treatment process and change in toughness little, is not improved；To by solarization Shuck after reason, then soak immersion is carried out, it is capable of its toughness of the improvement of certain amplitude and wearability, and for impregnating The mutual variation of each material composition of liquid, is affected to shuck toughness and wearability, is easy to cause wearability and toughness The reduction of high degree, therefore, the material composition of cuckoo soak and mutual proportioning should reasonably be chosen. For soak in processing procedure, the variation of processing parameter can cause soak to subtract shuck toughness and wearability effect It is weak, influence the wearability and flexibility of the insole that shuck is prepared for raw material.

2nd, return visit result is tried on

300 are randomly selected by foot odour, tinea pedis puzzlement users for many years, is randomly divided into 15 groups, every group 20, and according to 6 pairs of insoles of every group of supply, and replaced once according to 5 days, after persistently trying 30 days on, tinea pedis patient's situation of change is counted, Wherein preceding 14 groups are the sample insole supplies prepared using embodiment 1-14, and the 15th group is tried using the insole of rural area sewing It wears, result is as shown in table 2 below：

Table 2

It is shown by upper table data, it can be seen that the invention uses shuck to prepare insole for raw material, is supplied in Examination wearer tries out, and can have preferably absorbing sweat, bactericidal effect, especially to the improvement of tinea pedis, foot odour patient's high degree Immersion treatment is carried out to shining the shuck after making in soak, then after being baked to, is prepared into insole, can be effectively promoted The sterilization of shuck, bacteriostasis efficacy；And combine shuck there is preferably hygroscopicity, can effective absorbing sweat, high degree The growth for reducing bacterium, promote the effect to foot odour, tinea pedis patient, to foot odour, tinea pedis patient tool improve significantly.

3rd, soak is to skin irritation test

Embodiment 3-14 is obtained into soak as raw material, and using mutually synthermal normal-temperature water as control group, it will be small White mouse 13 is respectively adopted soak made from embodiment 3- embodiments 14 and normal-temperature water and carries out bathing, and according to washing daily Bath once, is persistently handled 10 days, and observes mouse skin situation of change, and result is as follows：Experimental group small white mouse and control group Mouse skin is without any significant change, without erythema, red point, red and swollen phenomenon, it is seen then that in the invention, by flower Green pepper, garlic, ginger are raw material, and non-stimulated to skin, not damaged with the soak that white spirit mixed is prepared.

In certain embodiments, those skilled in the art can according to such as Fig. 1, flow and technique shown in Fig. 2, according to The processing method of the invention after handling shuck, is prepared into corresponding insole or vamp, and by footwear Pad is assembled into cooling slippers as shown in Figure 3 or heeled footwear and the footwear similar with traditional cloth shoes with vamp.

For being after a shuck is flattened, to make bottom in some preparation embodiments in overlay process is carried out； Other two shucks are chosen, are expanded with the center line for making the length direction at bottom into line width, and with the center line of width Length expansion is carried out, and after choosing the flattening of shuck again, the mode being completely covered with making bottom shuck is covered in overlapping On layer, and sewing fixation will be carried out by the place of two panels or the overlapping of two panels more than shuck using sewing machine；

For being by the above-mentioned side for making bottom shuck in some preparation embodiments during thickness adjustment is carried out The edge that edge makees bottom shuck with another intersects progress against Chong Die and covering overlapping, realizes what thickness improved so that most The thickness uniformity of first finished product formed eventually according to the cutting of insole size, after being sewn into insole, will not uneven thickness one, lead Cause the phenomenon that uneven.

The invention is prepared into insole by shuck for raw material so that after being the worse for wear, discarding will not make insole Into environmental pollution, and, into soil horizon, by crop as Nutrient Absorption, there can be the higher feature of environmental protection by after corruption Energy；And rural area shuck added value is improved, it realizes waste and repeatedly utilizes, improve environmental-protecting performance.

Claims

1. shuck is used to prepare the application of insole, vamp.

2. application as described in claim 1, which is characterized in that strip down shuck from pone, without processing Or processing, flatten, lamination, adjustment width, excision forming, adjust thickness, sew.

3. application as described in claim 1, which is characterized in that when preparing insole, be shuck is flattened, lamination, adjustment Width, excision forming adjust thickness, are sewn into insole；It is that shuck is flattened, lamination, widens, cut when preparing vamp It is molded, adjusts thickness, is sewn into vamp；Insole and vamp are sewed again, obtain the footwear being prepared with shuck.

A kind of 4. method that insole, vamp are prepared using shuck, which is characterized in that comprise the following steps：

(1) shuck from pone is stripped down, cleaned up；

(2) it is dry；

(3) shuck is flattened, lamination, adjustment width and length, sewing are fixed, adjustment thickness, the shaping of upper stitching sewing machine, Excision forming, deburring to get.

5. the method for preparing insole, vamp using shuck as claimed in claim 4, which is characterized in that the step, also It is included between step (2) and step (3), shuck softness, drying is dipped to using soak；Or in step (1) and step Suddenly between (2), using soak soaking corn shell at least 5 days.

6. the method for preparing insole, vamp using shuck as claimed in claim 5, which is characterized in that the soak It is that 1L white wine adds in 180-230g gingers, 40-50g garlics, 40-50g Chinese prickly ashes.

7. the method for preparing insole, vamp using shuck as claimed in claim 5, which is characterized in that the soak It is that 1L white wine adds in 210g gingers, 45g garlics, 45g Chinese prickly ashes.

8. the insole or vamp that are prepared such as claim 4-7 any one of them preparation method.

9. a kind of shuck prepares insole or vamp soak, which is characterized in that added in 1L white wine 180-230g gingers, 40-50g garlics, 40-50g Chinese prickly ashes.

10. shuck as claimed in claim 9 prepares insole or vamp impregnates liquid and preparation method thereof, which is characterized in that white In wine, ginger, garlic, Chinese prickly ash are added in, 180-230g gingers, 40-50g garlics, 40-50g Chinese prickly ashes is added according to 1L white wine, mixes thoroughly, add Heat to temperature be 40-65 DEG C, processing 10-30min to get.