CN108090894A - Based on the fabric defect detection method apart from adaptation function and perception hash algorithm - Google Patents

Based on the fabric defect detection method apart from adaptation function and perception hash algorithm Download PDF

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CN108090894A
CN108090894A CN201711191878.8A CN201711191878A CN108090894A CN 108090894 A CN108090894 A CN 108090894A CN 201711191878 A CN201711191878 A CN 201711191878A CN 108090894 A CN108090894 A CN 108090894A
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image block
feature
gray
structure feature
fabric
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CN108090894B (en
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徐贤局
顾敏明
潘海鹏
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JIANGSU ZHIJU INTELLECTUAL PROPERTY SERVICE Co.,Ltd.
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Zhejiang Sci Tech University ZSTU
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • G06T7/001Industrial image inspection using an image reference approach
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/11Region-based segmentation
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection
    • G06T2207/30124Fabrics; Textile; Paper

Abstract

The invention discloses a kind of faults based on the method detected rule fabric being combined apart from adaptation function and perception hash algorithm.First, using the minimum period that regular fabric is calculated apart from adaptation function, for obtaining image block.Repetitive unit template is built, using the structure feature for perceiving hash algorithm extraction template image block;Secondly, the structure feature and gray feature of sample to be tested epigraph block are extracted, respectively compared with the structure feature of template image block and global gray average, obtains smallest hamming distance characteristic pattern and gray average contrast characteristic figure.Finally carry out the fusion and segmentation of characteristic pattern.The result shows that the present invention has considered the structure feature of minimum period of regular fabric and gray average feature, the defect regions of fabric can be effectively extracted, realize the defect detection to fabric.

Description

Based on the fabric defect detection method apart from adaptation function and perception hash algorithm
Technical field
The invention belongs to the technical fields of textile images processing, and in particular to a kind of fabric defects matching detection method.
Background technology
Fabric is the basis of the consumer goods in the daily lifes such as clothes, luggage, bedding, medical cloth.Fabric Detection is The key component of textile production quality control.At present, most of fabric detections are all to carry out vision inspection by the artificial of high cost It looks into, but it is unreliable due to human error and eye fatigue.Automatic Visual Inspection (AVI) Appliance computer vision skill of fabric Art, provide not only it is a kind of efficiently inexpensive and accurate method substitutes labour, but also expands detectability, with Cover widely different textile designs, can all be applied from simplest most complicated textile design.The target of AVI is in fabric The shape of any defect and position on fabric surface are detected and delineated during or after weaving.
For the fabric defects of pattern-free, detection algorithm can be divided mainly into statistic law, frequency domain method, modelling.Utilize statistics Method can extract different textural characteristics from image, and background texture and fault are distinguished by the difference of statistical property Come.Common statistical method has auto-correlation function, co-occurrence matrix, mathematical morphology, fractal dimension etc..
In frequency domain method, mainly image is transformed under some frequency domain, is handled to image.Mainly there is Fourier Conversion, wavelet transformation and Gabor filter etc..The calculating of this kind of method is relative complex, and the optimization of parameter influences result It is bigger.
The texture of general fabrics had not only included the ingredient of regularity, but also had the ingredient changed at random, and modelling is suitable for surface The fabric that texture changes at random, and statistic law and Spectrum Method are difficult to accomplish.It is typical to check that algorithm has markov random file, from Regression model.
Most of algorithm being suggested is all based on the pattern-free Fabric Defect Detection of simple textures.But to figure For the fabric of case, fabric different texture and pattern and the similitude of fault and background all can bring great challenge to detection.
The content of the invention
In order to solve the technical issues of above-mentioned, it is based on the present invention provides one kind apart from adaptation function and perceives hash algorithm Fabric defect detection method, realize the effective detection and positioning to regular fabric defects, and with higher inspection precision.
Technical solution provided by the invention is:
A kind of fabric defect detection method based on apart from adaptation function and perception hash algorithm, its step are as follows:
Step 1:Using minimum Texture-period is extracted from normal rule image apart from adaptation function;
Step 2:The template of repetition period is constructed, using the structure feature for perceiving hash algorithm extraction template image block;
Step 3:Testing image block is obtained from sample to be tested, extracts the structure feature and gray average of testing image block Feature;
Step 4:For the structure feature of each testing image block, compared one by one with the structure feature of template image block, it is raw Into smallest hamming distance characteristic pattern H;
Step 5:For the gray feature of each testing image block, compared with the gray feature of sample to be tested, generate gray scale Average contrast characteristic schemes D;
Step 6:Fusion feature figure is split final characteristic pattern using maximum variance between clusters, orients fault Region.
It is described to use the method for extracting minimum Texture-period from normal rule image apart from adaptation function:With two-dimentional variable f (x, y) represents textile image gray value, calculates two-dimensional distance adaptation function: WithIn formula, M, N are respectively the wide and high of the image, and x, y distinguish For the row and column of pixel in the image;The cycle of p representative functions, when the line direction or the week of column direction that p is function f (x, y) During the phase, the difference of f (x, y) and f (x, y+p) or f (x+p, y) is minimum, remembers width high respectively a, b of minimum period, subsequent extracted Tile size be minimum period size.
The construction repeats template and refers to:From normal rule textile image, the positive routine of wide, a height of 2a and 2b is obtained Then image template.
The flow of the perception hash algorithm is:1) image block is narrowed down to 8 × 8 size;2) scheme after calculating compression As the average gray of block;3) gray scale of compared pixels:By the gray scale of each pixel, compared with average value, it is more than or waits In average value, 1 is denoted as;Less than average value, 0 is denoted as;4) cryptographic Hash is calculated:It by the comparative result of previous step, combines, just The integer of one 64 is constituted, ensures that all image blocks all use similary order.
The described method using the structure feature for perceiving hash algorithm extraction image block is:With the minimum period calculated A × b is window, is slided in template with fixed step size and obtains image block, image is calculated using the perception hash algorithm The cryptographic Hash of block is as structure feature.
Testing image block is obtained on the slave sample to be tested, structure feature and the gray average for extracting testing image block are special The method of sign is:Using the minimum period a × b calculated as window, slided on sample to be tested with fixed step size and obtain image block, The cryptographic Hash for calculating image block using perception hash algorithm calculates the average gray value conduct of image block as structure feature Gray feature.
The structure feature for each testing image block, compares one by one with the structure feature of template image block, and generation is most The method of small Hamming distance characteristic pattern H is:On sample to be tested with the minimum period obtain testing image block, then by testing image block with The structure feature of template image block compares one by one, takes the minimum value of Hamming distance as a comparison as a result, being denoted as smallest hamming distance, During generating characteristic pattern, a pixel of a testing image block representative feature figure, smallest hamming distance is characterized a little Pixel value, wherein, Hamming distance dh(x, y) represents the similarity between two image cryptographic Hash x, y, can be by two Hash Value carries out XOR operation, and the number that statistical result is 1 obtains Hamming distance, and formula is
The gray feature for each testing image block compares with the gray feature of sample to be tested, generates gray scale Average contrast characteristic scheme D method be:Testing image block is obtained with the minimum period on sample to be tested, by the ash of testing image block The average gray of degree average value and sample to be tested, which makes the difference, to take absolute value as a comparison again as a result, generating the process of characteristic pattern In, a pixel of a testing image block representative feature figure, comparing result is characterized pixel value a little.
The fusion feature figure is split characteristic pattern using maximum variance between clusters, the method for orienting defect regions It is:Characteristic pattern is subjected to threshold value division according to formula firstWith According still further to formula M (i, j)=(H (i, j)+D (i, j))2Fusion feature figure finally carries out binaryzation using maximum variance between clusters, Wherein θ1For the threshold value of structure feature, θ2For the threshold value of gray feature, M (i, j) is the pixel of characteristic pattern after fusion.
The advantage of the invention is that:
1) structure feature of Texture-period is extracted using perception hash algorithm, effectively illustrates the structure feature of fabric, Calculating speed is very fast.
2) consider the structure feature and gray feature of the image block of minimum period, complete regular fabric defects Detection.
Description of the drawings
Fig. 1 is the Fabric Defect Detection flow chart of the present invention.
Fig. 2 is that the present invention perceives hash algorithm flow chart.
Fig. 3 is the image to be split with the minimum period.
Fig. 4 is the minimum period and template to be partitioned into.
Fig. 5 is defect image (the first row);Go out the characteristic pattern of smallest hamming distance using perception hash algorithm comparing calculation (the second row);Go out the characteristic pattern (the third line) of intensity contrast using gray average comparing calculation;The fusion feature of this method generation Scheme (fourth line);Segmentation result (fifth line).
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
This patent proposes a kind of based on apart from adaptation function and perceiving the method detected rule that is combined of hash algorithm and knit The fault of object.First, using the minimum period that regular fabric is calculated apart from adaptation function, for obtaining image block.Structure weight Multiple unit template, using the structure feature for perceiving hash algorithm extraction template image block;Secondly, sample to be tested epigraph block is extracted Structure feature and gray feature, respectively compared with the structure feature of template image block and global gray average, obtain most Small Hamming distance characteristic pattern and gray average contrast characteristic figure.Finally carry out the fusion and segmentation of characteristic pattern.The result shows that this Invention has considered the structure feature of minimum period of regular fabric and gray average feature, can effectively extract fabric Defect regions, realize the defect detection to fabric.
It is as shown in Figure 1, a kind of based on the method detected rule fabric being combined apart from adaptation function and perception hash algorithm Fault step it is as follows:
Step 1:Using minimum Texture-period is extracted from normal rule image apart from adaptation function;
It is using the method for extracting minimum Texture-period from normal rule image apart from adaptation function:With two-dimentional variable f (x, Y) represent textile image gray value, calculate two dimension apart from adaptation function: With
In formula, M, N are respectively the wide and high of the image, and M=N=256 in this example, x, y is respectively pixel in the image Row and column;The cycle of p representative functions, when the cycle of line direction or column direction that p is function f (x, y), f (x, y) and f (x, Y+p) or the difference of f (x+p, y) is minimum.Remember width high respectively a, b of minimum period, the tile size of subsequent extracted is most Minor cycle size.If Fig. 3 is with the textile image of minimum period segmentation.
Step 2:The template of repetition period is constructed, using the structure feature for perceiving hash algorithm extraction template image block;
Construction repeats template and refers to:From normal rule textile image, the normal rule image of wide, a height of 2a and 2b is obtained Template, as shown in Figure 4.
Perceiving the flow of hash algorithm is, as shown in Fig. 2 flows:1) image block is narrowed down to 8 × 8 size;2) calculate The average gray of compressed images block;3) gray scale of compared pixels:By the gray scale of each pixel, compared with average value. More than or equal to average value, 1 is denoted as;Less than average value, 0 is denoted as;4) cryptographic Hash is calculated:By the comparative result of previous step, combination Together, the integer of one 64 is just constituted, ensures that all image blocks all use similary order.
Referred to using the structure feature for perceiving hash algorithm extraction image block:Using the minimum period a × b calculated as window Mouthful, it is slided in template with fixed step size and obtains image block, the Hash of image block is calculated using the perception hash algorithm Value is as structure feature.In this example, fixed sliding step is 2.
Step 3:Testing image block is obtained from sample to be tested, extracts the structure feature and gray average of testing image block Feature;
Testing image block is obtained from sample to be tested, extracts the structure feature of testing image block and the side of gray average feature Method is:Using the minimum period a × b calculated as window, slided on sample to be tested with fixed step size and obtain image block, using sense Know that hash algorithm calculates the cryptographic Hash of image block as structure feature, the average gray value for calculating image block is special as gray scale Sign.
Step 4:For the structure feature of each testing image block, compared one by one with the structure feature of template image block, it is raw Into smallest hamming distance characteristic pattern H;
It for the structure feature of each testing image block, is compared one by one with the structure feature of template image block, generation is minimum The method of Hamming distance characteristic pattern H is:On sample to be tested with the minimum period obtain testing image block, then by testing image block with The structure feature of template image block compares one by one, takes the minimum value of Hamming distance as smallest hamming distance.In generation characteristic pattern During, a pixel of a testing image block representative feature figure, smallest hamming distance is characterized pixel value a little.Its In, Hamming distance dh(x, y) represents the similarity between two image cryptographic Hash x, y.It can be by being carried out to two cryptographic Hash XOR operation, and the number that statistical result is 1 obtains Hamming distance, formula is
Step 5:For the gray feature of each testing image block, compared with the gray feature of sample to be tested, generate gray scale Average contrast characteristic schemes D;
For the gray feature of each testing image block, compared with the gray feature of sample to be tested, generate gray average pair Method than characteristic pattern D is:Testing image block is obtained with the minimum period on sample to be tested, the gray scale of testing image block is averaged Value and the average gray of sample to be tested make the difference the result as a comparison that takes absolute value again.During characteristic pattern is generated, one One pixel of testing image block representative feature figure, comparing result are characterized pixel value a little.
Step 6:Fusion feature figure is split final characteristic pattern using maximum variance between clusters, orients fault Region.
Fusion feature figure is split characteristic pattern using maximum variance between clusters, and orienting the method for defect regions is: Characteristic pattern is subjected to threshold value division according to formula firstWith According still further to formula M (i, j)=(H (i, j)+D (i, j))2Fusion feature figure.Finally two-value is carried out using maximum variance between clusters Change.Wherein θ1For the threshold value of structure feature, θ2For the threshold value of gray feature.M (i, j) is the pixel of characteristic pattern after fusion.
Embodiment:The common fabric defect image of several classes (broken hole, disconnected warp, oil stain, cut etc.) is selected from textile image storehouse, Picture size is 256pixel X256pixel.Parts of images is selected, such as Fig. 5 (the first row).It is obtained using inventive algorithm Structure feature figure and gray feature figure, such as Fig. 5 (the second row, the third line).Fusion feature figure and defect segmentation image are finally obtained, Wherein, θ is taken1=6, θ2=8, as a result such as Fig. 5 (fourth line, fifth line), obtain final result (the 6th row), it can be seen that fault It is detected.

Claims (9)

1. based on the fabric defect detection method apart from adaptation function and perception hash algorithm, which is characterized in that its step are as follows:
Step 1:Using minimum Texture-period is extracted from normal rule image apart from adaptation function;
Step 2:The template of repetition period is constructed, using the structure feature for perceiving hash algorithm extraction template image block;
Step 3:Testing image block is obtained from sample to be tested, extracts the structure feature of testing image block and gray average feature;
Step 4:It for the structure feature of each testing image block, is compared one by one with the structure feature of template image block, generation is most Small Hamming distance characteristic pattern H;
Step 5:For the gray feature of each testing image block, compared with the gray feature of sample to be tested, generate gray average Contrast characteristic schemes D;
Step 6:Fusion feature figure is split final characteristic pattern using maximum variance between clusters, orients fault area Domain.
2. fabric defect detection method according to claim 1, which is characterized in that described to use apart from adaptation function from just The method that minimum Texture-period is extracted in normal regular image:Textile image gray value is represented with two-dimentional variable f (x, y), calculates two Dimension is apart from adaptation function:
WithIn formula, M, N are respectively the wide and high of the image, X, y are respectively the row and column of pixel in the image;The cycle of p representative functions, when the line direction or row side that p is function f (x, y) To cycle when, the difference of f (x, y) and f (x, y+p) or f (x+p, y) are minimum, remember the width of minimum period it is high be respectively a, b, after The tile size of continuous extraction is minimum period size.
3. fabric defect detection method according to claim 1, which is characterized in that the construction repeats template and refers to: From normal rule textile image, the normal rule image template of wide, a height of 2a and 2b is obtained.
4. fabric defect detection method according to claim 1, which is characterized in that the flow of the perception hash algorithm It is:1) image block is narrowed down to 8 × 8 size;2) average gray of compressed images block is calculated;3) ash of compared pixels Degree:By the gray scale of each pixel, compared with average value, more than or equal to average value, 1 is denoted as;Less than average value, 0 is denoted as; 4) cryptographic Hash is calculated:It by the comparative result of previous step, combines, just constitutes the integer of one 64, ensure all figures As block all uses similary order.
5. fabric defect detection method according to claim 1, which is characterized in that described is carried using perception hash algorithm Taking the method for the structure feature of image block is:Using the minimum period a × b calculated as window, slided in template with fixed step size It is dynamic to obtain image block, the cryptographic Hash of image block is calculated as structure feature using the perception hash algorithm.
6. fabric defect detection method according to claim 1, which is characterized in that described obtained from sample to be tested is treated Altimetric image block, the method for the structure feature and gray average feature of extracting testing image block are:With calculate minimum period a × B is window, is slided on sample to be tested with fixed step size and obtains image block, and the Kazakhstan of image block is calculated using perception hash algorithm Uncommon value calculates the average gray value of image block as gray feature as structure feature.
7. fabric defect detection method according to claim 1, which is characterized in that described is directed to each testing image block Structure feature, compared one by one with the structure feature of template image block, the method for generation smallest hamming distance characteristic pattern H is: Testing image block is obtained with the minimum period on sample to be tested, then the structure feature one of testing image block and template image block is a pair of Than, the minimum value of Hamming distance is taken as a comparison as a result, being denoted as smallest hamming distance, during characteristic pattern is generated, one One pixel of testing image block representative feature figure, smallest hamming distance are characterized pixel value a little, wherein, Hamming distance dh (x, y) represents the similarity between two image cryptographic Hash x, y, can be by carrying out XOR operation to two cryptographic Hash, and unites The number that meter result is 1 obtains Hamming distance, and formula is
8. fabric defect detection method according to claim 1, which is characterized in that described is directed to each testing image block Gray feature, compared with the gray feature of sample to be tested, the method that generation gray average contrast characteristic schemes D is:Treating test sample Testing image block is obtained with the minimum period on this, the average gray of the average gray of testing image block and sample to be tested is done Difference is taken absolute value again as a comparison as a result, during characteristic pattern is generated, one of a testing image block representative feature figure Pixel, comparing result are characterized pixel value a little.
9. fabric defect detection method according to claim 1, which is characterized in that the fusion feature figure, using most Big Ostu method is split characteristic pattern, and orienting the method for defect regions is:Characteristic pattern is carried out according to formula first Threshold value dividesWithAccording still further to formula M (i, J)=(H (i, j)+D (i, j))2Fusion feature figure finally carries out binaryzation, wherein θ using maximum variance between clusters1It is special for structure The threshold value of sign, θ2For the threshold value of gray feature, M (i, j) is the pixel of characteristic pattern after fusion.
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