CN108090532A - More part desktop assembly station work steps guide fool proof system - Google Patents
More part desktop assembly station work steps guide fool proof system Download PDFInfo
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- CN108090532A CN108090532A CN201711347789.8A CN201711347789A CN108090532A CN 108090532 A CN108090532 A CN 108090532A CN 201711347789 A CN201711347789 A CN 201711347789A CN 108090532 A CN108090532 A CN 108090532A
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- 210000000707 wrist Anatomy 0.000 claims abstract description 4
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- 238000004519 manufacturing process Methods 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 11
- 238000004458 analytical method Methods 0.000 claims description 6
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The present invention relates to a kind of more part desktop assembly station work step guiding fool proof systems, multiple workbin spacing are placed on assembly tooling platform, wearable anti-misoperation device is worn on assembler's wrist or the back of the hand, workbin carries out communication with wearable anti-misoperation device by way of reading wearable anti-misoperation device RFID signal and is connected, MES server is wireless gateway device in a manner of wireless network and workbin, wearable anti-misoperation device carries out communication connection, to realize to the RFID information in wearable anti-misoperation device, the acquisition of acceleration transducer information and the control of stupefied mispick.Workbin in the present invention has work step guiding control, wireless telecommunications and RFID read functions, wearable anti-misoperation device has the function of wireless and wire communication and mispick vibration prompting function, not only realize the intelligent work step guiding to assembly work personnel, assembly work personnel is prevented to stare blankly mispick situation, substantially increase the quality and efficiency of assembling.
Description
Technical field
The present invention relates to a kind of assembly systems, are guided more particularly to a kind of work step for more part desktop assembly stations
Fool proof system.
Background technology
In order to improve work efficiency in intelligence manufacture implementation process, production cost, industrial robot of carrying out in an all-round way are reduced
Instead of artificial production, full-automatic production line is progressively transitioned into from manual production line, finally completes the production of intelligent flexible.
It is small, parts are more, complicated due to some electronically or mechanically products, it is difficult to design matched tooling device
Automatic assembling process is completed, it is necessary to set artificial desktop assembly station.In the assembling process of product, the operating personnel of station
Product is assembled accordingly according to assembly technology, the single multi-product Flexible production of generally use need to meet plurality of specifications
Product Assembly, therefore operative skill, attention to assembly crewman etc. proposes higher requirement, assembler is long-term simple
Repeat assembling work during, due to it is absent minded be present with part mistake take, process entanglement the problems such as, can not only influence
Work efficiency reduces product assembly quality and is even present with artificial injury accident, thus needs a set of work step guiding fool proof system
System so that station worker assembling process whenever mistake occur chance reduce to minimum.
The content of the invention
In view of the problem of being present with above to the artificial desktop assembling process of more parts, the present invention proposes a kind of for small portion
The work step guiding fool proof system of more part desktop assembly stations of part, it is intended to solve traditional artificial to be present with work in assembling process
Sequence entanglement, part take the problem of filling by mistake by mistake, so as to improve assembling quality and efficiency.
Technical solution is used by the present invention solves more than technical problem：A kind of more part desktop assembly station work steps draw
Fool proof system is led, including workbin, wearable anti-misoperation device, gateway device and MES server, multiple workbin spacing pendulum
It is placed on assembly tooling platform, the wearable anti-misoperation device is worn on assembler's wrist or the back of the hand, and the workbin passes through
It reads the mode of wearable anti-misoperation device RFID signal and wearable anti-misoperation device carries out communication and is connected, the MES server leads to
It crosses wireless gateway device and carries out communication with workbin, wearable anti-misoperation device in a manner of wireless network and be connected, it pair can to realize
Wear RFID information, the acquisition of acceleration transducer information and the control of stupefied mispick in anti-misoperation device.
The workbin includes power module, RFID reader, wireless communication module, LED light, RFID reader
For reading the RFID label tag signal in wearable anti-misoperation device, wireless communication module is used to implement workbin and MES server
Direct information interchange；When a kind of batch parts are put into some workbin, MES server is passed through by means of gateway device
Wirelessly the dash number of the batch is write in the memory of workbin CPU processing modules, with according to current production
The requirement of assembling work step specifies correct part to take order.
The wearable anti-misoperation device includes power module, rechargeable battery, micro motor, acceleration transducer, CPU
Processing module, LCD display, wireless communication module, wire communication module, passive RFID electronic label, fixed bandage, charge port
And wire communication interface；The rechargeable battery is micro motor, acceleration transducer, CPU processing modules, LCD display, nothing
The operation of line communication module, wire communication module, passive RFID electronic label provides electric energy；The acceleration transducer is by worker
The acceleration change signal caused by assembling process gesture changes is passed to MES server, is carried out by MES server to obtaining data
It calculates and analysis, analysis result will formulate rational performance assessment criteria for assembler, rational working strength arranged to provide data
Support.
The shell of the wearable anti-misoperation device 1 uses engineering plastics, to prevent the shielding action to RFID electronic label.
According to current production assemble work step requirement, MES server send instruction by gateway device to need in next step
Zero box to be assembled, lights the LED light of the workbin, for representing that the parts in the workbin need for next work step
The parts to be assembled；During assembler captures parts, the wearable anti-misoperation device of assembler on hand approaches
During the workbin of pickup, the RFID reader on the workbin reads the letter of the RFID passive labels on wearable anti-misoperation device
Number, and pass through wireless communication module and communicate with MES server, MES server is by comparing the part to be taken of current process
The no parts lot number stored with the workbin is consistent；If the part pickup that assembler is not specified by MES server,
Occur comparing inconsistent mistake, which will be passed on wearable anti-misoperation device by MES server by gateway device in real time, and
Fine motion motor oscillating is driven by the CPU processing modules in wearable anti-misoperation device, prompts assembler's pickup mistake.
Beneficial effects of the present invention：There is workbin in the present invention work step guiding control, wireless telecommunications and RFID to read
Function, wearable anti-misoperation device have wirelessly or non-wirelessly communication function and mispick vibration prompting function, not only realize to assembling
The intelligent work step guiding of staff, prevents assembly work personnel to stare blankly mispick situation, substantially increases the quality of assembling
And efficiency；Whole system utilizes wireless network, and workbin, wearable anti-misoperation device and MES server are organically blended as one
System, record promptly and accurately and the number information, assembling work step information and the action message of assembly crewman for saving parts,
Foundation and means not only are provided to reduce assembling error, while is assembler by the analysis to assembling process action message
People formulates rational performance assessment criteria and rational working strength is arranged to provide data supporting, and more parts has greatly been promoted manually to fill
Digital development with manufacturing.
Description of the drawings
Fig. 1 is that the present invention guides fool proof system principle diagram for the work step of more part desktop assembly stations；
Fig. 2 is that the present invention guides fool proof system to arrange schematic diagram for the work step of more part desktop assembly stations；
Fig. 3 is the wearable anti-misoperation device structure diagram of the present invention.
Specific embodiment
It elaborates below in conjunction with the accompanying drawings to the specific implementation process of the present invention：
As shown in Figure 1, the present invention fills for the work step guiding fool proof system of more part desktop assembly stations including wearable fool proof
Put 1；Workbin 2；Gateway device 3； MES（Manufacturing execution system）Server 4.
2 size dimension of workbin is determined according to field demand, is referred to including power module, wireless communication module, LED
Show four lamp, RFID reader components.
As shown in Fig. 2, before assembly work starts, how much the species of Assembly part as needed puts workbin 2,
Certain distance is kept between multiple workbins 2, when part is captured in workbin to avoid assembler, wearable anti-misoperation device
RFID label tag signal in 1 is read by the RFID reader on two neighboring workbin.When assembler is identical by a batch
The parts of species are put into some workbin 2, and MES server 4 can be wirelessly via gateway device 3 by this batch
Secondary dash number is write in the memory of the 2 CPU processing modules of workbin, and in this approach, multiple workbins 2 are respectively completed
The binding of internal component.The requirement of work step is assembled according to current production, MES server 4 can send instruction and be set by gateway
Standby 3 give needs, and zero box 2 to be assembled, the LED light of the workbin 2 light in next step, show that next work step needs to assemble and are somebody's turn to do
Parts in workbin 2.According to the instruction of LED light in workbin 2, the assembler for having worn anti-misoperation device 1 will take pair
Answer the parts in workbin.During assembler captures part, the wearable anti-misoperation device 1 of assembler on hand connects
During the workbin 2 of nearly pickup, RFID reader can read RFID passive labels on wearable anti-misoperation device 1 on workbin 2
Signal, and pass through wireless communication module and communicate with MES server 4, MES server 4 to be taken by comparing current process zero
Whether part is consistent with the parts lot number that the workbin 2 is stored.If the workbin that assembler is not specified by MES server
2 pickups then occur comparing inconsistent mistake, which will be passed to wearable anti-by MES server 4 by gateway device 3 in real time
On slow-witted device, and fine motion motor oscillating is driven by device CPU processing modules, prompt assembler's pickup mistake, correlation is waited to take
Components information can be checked by LCD display on the bright LED light of workbin 2 or wearable anti-misoperation device.
Such as Fig. 1, shown in 3, wearable anti-misoperation device 1 includes power module, rechargeable battery, micro motor, acceleration and passes
Sensor, CPU processing modules, LCD display 1-1, wireless communication module, wire communication module, passive RFID electronic label, fixation
Bandage.The device provides wired and wireless two kinds of communication modes, under normal circumstances for the ease of assembly manipulation, utilizes wireless and net
Device talk is closed, completes the data interaction with MES server.Under some special operation conditions, the ring such as static elimination requirement
Under border, which can be communicated with wired mode, and require good earth.During work, rechargeable battery operates for whole equipment
Electric energy is provided.Fine motion motor vibrates after the control instruction that MES server issues is received.In order to prevent in mispick workbin 2
Part, in the device portion one low frequency close-range passive RFID label tag is installed, which stores the present apparatus and uniquely numbers.
LCD display shows the parts relevant information that should be captured according to assembling work step requirement in assembling process.
Wearable anti-misoperation device 1 carry bandage, it is wearable at assembler's wrist or the back of the hand, outside have charging and it is wired
Communication interface 1-2.The shell of the device uses engineering plastics, to prevent the shielding action to RFID electronic label.
The also built-in acceleration transducer of wearable anti-misoperation device 1 in the present invention, the sensor is in erector
Anti-misoperation device 1 and when carrying out assembly work is worn, can be acted by assembling process, the variation of gesture is recorded and by data
MES server 4 is uploaded to by gateway device 3, MES server 4 can be calculated and analyzed to obtaining data, and analysis result will
Rational performance assessment criteria is formulated for assembler, rational working strength is arranged to provide data supporting.
By means of wireless network and RFID technique, the system record promptly and accurately and parts, assembling work step are saved
Information, for assembling Quality advance, reduce assembling error provide foundation and means, so as to reach to assembler's work step guiding and
Foolproof function.
The foregoing is merely the preferred embodiments for embodying the principle of the invention, are not intended to limit the scope of the present invention, right
For those skilled in the art, without departing from the inventive concept of the premise, several deductions made
And retouching, it should all be considered as belonging to protection scope of the present invention.
Claims (5)
1. a kind of more part desktop assembly station work step guiding fool proof systems, set including workbin, wearable anti-misoperation device, gateway
Standby and MES server, it is characterised in that：Multiple workbin spacing are placed on assembly tooling platform, the wearable fool proof
Device is worn on assembler's wrist or the back of the hand, and the workbin is by way of reading wearable anti-misoperation device RFID signal
With wearable anti-misoperation device communication is carried out to be connected, the MES server wireless gateway device in a manner of wireless network with
Workbin, wearable anti-misoperation device carry out communication connection, to realize to RFID information, the acceleration biography in wearable anti-misoperation device
The acquisition of sensor information and the control of stupefied mispick.
2. more part desktop assembly station work step guiding fool proof systems according to claim 1, it is characterised in that：Described
Workbin includes power module, RFID reader, wireless communication module, LED light, and RFID reader is wearable for reading
RFID label tag signal in anti-misoperation device, wireless communication module are used to implement workbin and the direct information interchange of MES server；
When a kind of batch parts are put into some workbin, MES server wirelessly should by means of gateway device
The dash number of batch is write in the memory of CPU processing modules of the workbin, to assemble wanting for work step according to current production
Specified correct part is asked to take order.
3. more part desktop assembly station work step guiding fool proof systems according to claim 1, it is characterised in that：Described
Wearable anti-misoperation device includes power module, rechargeable battery, micro motor, acceleration transducer, CPU processing modules, LCD and shows
Display screen, wireless communication module, wire communication module, passive RFID electronic label, fixed bandage, charge port and wire communication connect
Mouthful；The rechargeable battery for micro motor, acceleration transducer, CPU processing modules, LCD display, wireless communication module,
The operation of wire communication module, passive RFID electronic label provides electric energy；The acceleration transducer is by worker in assembling process
Acceleration change signal caused by gesture changes is passed to MES server, and acquisition data are calculated and divided by MES server
Analysis, analysis result will formulate rational performance assessment criteria for assembler, rational working strength arranged to provide data supporting.
4. more part desktop assembly station work steps guiding fool proof system according to claim 1 or 3, it is characterised in that：Institute
The shell of wearable anti-misoperation device is stated using engineering plastics, to prevent the shielding action to RFID electronic label.
5. more part desktop assembly station work steps guiding fool proof system according to claim 1 or 3, it is characterised in that：Root
According to the requirement of current production assembling work step, MES server sends instruction by gateway device to need to be assembled in next step zero
Portion's box lights the LED light of the workbin, for representing that the parts in the workbin need assemble zero for next work step
Component；During assembler captures parts, the wearable anti-misoperation device of assembler on hand is close to the part of pickup
During box, the RFID reader on the workbin reads the signal of the RFID passive labels on wearable anti-misoperation device, and passes through
Wireless communication module communicates with MES server, MES server by compare the part to be taken of current process whether with the part
The parts lot number that box is stored is consistent；If comparing not, occurs in the part pickup that assembler is not specified by MES server
The information will be passed on wearable anti-misoperation device by consistent mistake, MES server by gateway device in real time, and by wearable anti-
CPU processing modules driving fine motion motor oscillating in slow-witted device, prompts assembler's pickup mistake.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711347789.8A CN108090532A (en) | 2017-12-15 | 2017-12-15 | More part desktop assembly station work steps guide fool proof system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711347789.8A CN108090532A (en) | 2017-12-15 | 2017-12-15 | More part desktop assembly station work steps guide fool proof system |
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| CN108090532A true CN108090532A (en) | 2018-05-29 |
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| CN201711347789.8A Pending CN108090532A (en) | 2017-12-15 | 2017-12-15 | More part desktop assembly station work steps guide fool proof system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109542037A (en) * | 2018-12-25 | 2019-03-29 | 南京熊猫电子股份有限公司 | A kind of manual work intellectualized production system and production control method |
| CN109765867A (en) * | 2019-02-02 | 2019-05-17 | 宁波吉利汽车研究开发有限公司 | Production control and Auto-body manufacturing system |
| CN109784767A (en) * | 2019-02-15 | 2019-05-21 | 睿惟智(上海)科技有限公司 | A kind of part-subassemble standard intelligence overhaul management control system |
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| CN104517169A (en) * | 2013-09-30 | 2015-04-15 | 宁夏先锋软件有限公司 | RFID (radio frequency identification) tag based electronic component assembly traceability system |
| CN105629943A (en) * | 2016-03-16 | 2016-06-01 | 青岛理工大学 | Manufacturing system based on wearable equipment and operation method thereof |
| CN207690120U (en) * | 2017-12-15 | 2018-08-03 | 上海工业自动化仪表研究院有限公司 | More part desktops assemble work step guide device |
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2017
- 2017-12-15 CN CN201711347789.8A patent/CN108090532A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104517169A (en) * | 2013-09-30 | 2015-04-15 | 宁夏先锋软件有限公司 | RFID (radio frequency identification) tag based electronic component assembly traceability system |
| CN105629943A (en) * | 2016-03-16 | 2016-06-01 | 青岛理工大学 | Manufacturing system based on wearable equipment and operation method thereof |
| CN207690120U (en) * | 2017-12-15 | 2018-08-03 | 上海工业自动化仪表研究院有限公司 | More part desktops assemble work step guide device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109542037A (en) * | 2018-12-25 | 2019-03-29 | 南京熊猫电子股份有限公司 | A kind of manual work intellectualized production system and production control method |
| CN109765867A (en) * | 2019-02-02 | 2019-05-17 | 宁波吉利汽车研究开发有限公司 | Production control and Auto-body manufacturing system |
| CN109784767A (en) * | 2019-02-15 | 2019-05-21 | 睿惟智(上海)科技有限公司 | A kind of part-subassemble standard intelligence overhaul management control system |
| CN109784767B (en) * | 2019-02-15 | 2023-06-20 | 睿惟智(上海)科技有限公司 | Standardized intelligent overhaul management control system for parts |
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