CN108088714A - A kind of catalytic cracking dirt sample and preparation method and application - Google Patents

A kind of catalytic cracking dirt sample and preparation method and application Download PDF

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Publication number
CN108088714A
CN108088714A CN201711207773.7A CN201711207773A CN108088714A CN 108088714 A CN108088714 A CN 108088714A CN 201711207773 A CN201711207773 A CN 201711207773A CN 108088714 A CN108088714 A CN 108088714A
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sample
catalytic cracking
preparation
coating
dirt
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CN201711207773.7A
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石绪忠
许康威
武笑宇
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725th Research Institute of CSIC
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725th Research Institute of CSIC
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Priority to CN201711207773.7A priority Critical patent/CN108088714A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134Plasma spraying
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0096Testing material properties on thin layers or coatings

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Materials Engineering (AREA)
  • General Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • Metallurgy (AREA)
  • General Physics & Mathematics (AREA)
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  • Food Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
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Abstract

The invention belongs to oil refining industry catalytic cracking unit technical field of surface, and in particular to a kind of catalytic cracking dirt sample and preparation method and application.The preparation method of the catalytic cracking dirt sample, comprises the following steps:Basis material is subjected to surface roughening treatment, obtains the basis material after the roughening of surface;To the 2 catalytic cracking catalyst powders of substrate material surface plasma spraying MMC after the roughening treatment of surface, catalytic cracking dirt sample is obtained.Catalytic cracking dirt sample provided by the invention has higher bond strength with metallic matrix, and dirty sample cohesive strength is larger.And other compositions need not be re-introduced into, dirty sample is promoted to be formed, scale sample ingredient prepared by plasma spraying is not much different with catalyst powder ingredient.

Description

A kind of catalytic cracking dirt sample and preparation method and application
Technical field
The invention belongs to oil refining industry catalytic cracking unit technical field of surface, and in particular to a kind of catalytic cracking dirt Sample and preparation method and application.
Background technology
In oil refining industry, catalytic cracking flue gas turbine (abbreviation smoke machine) is that the thermal energy of high-temperature flue gas is converted into machinery Can, and drive main air blower or generator operation.Realize the power-equipment of energy conversion.Organic efficiency has up to more than 130% Significant energy-saving effect.
Third-stage cyclone separator (referred to as three revolve) is the key that catalytic cracking unit exhanst gas outlet energy-recuperation system is set One of standby, the height of efficiency directly affects the normal use of smoke machine in operational process.The smoke machine main shaft during industry park plan It is one of FAQs that vibration exceeding the standard, which causes non-normal stop, and basic reason is that smoke machine blade wear and fouling of catalyst are made Into.In recent years, the problem of continuously improving with catalytic cracking process, the use of new catalyst and raw material oil quality, is drawn Three rotations risen and smoke machine scale problems become increasingly conspicuous, and have seriously affected the long-term operation of energy-recuperation system.
Smoke machine internal incrustation particularly smoke machine movable vane surface scale problem is increasingly severe, serious to destroy the dynamic flat of rotor Weighing apparatus gently then causes smoke machine vibration exceeding the standard to shut down, heavy then cause the collision of movable vane and outer rim, and fracture blade.The smoke machine of some oil plants Scale removal will be shut down by often having run some months, can not be synchronous with the overhaul of whole equipment, because failure frequent shutdown reduces pair The recycling efficiency of high-temperature flue gas, energy consumption rise, and even cause the unplanned shutdown of whole device sometimes, this is seriously affected The economic benefit of enterprise causes huge economic loss.Therefore, the exploitation of flue gas turbine expander good antiscale property method has important meaning Justice.
Coating protection is one of method for carrying out three rotation single tubes and turbine blade fouling improvement, and the preparation of dirty sample is Carry out the Research foundation to interact between coating and dirty sample.The fouling of catalyst will often be undergone on three rotation single tubes, flue gas turbine expander Some months could be formed, and dirty sample is in irregular shape.If the regular sample of dirty sample can be prepared, be conducive to coating and dirty sample Study on Compatibility facilitates the screening of protective coating.
Wang Yu et al. (Wang Yu, Xing Shaowei, in Wang Jianjun catalytic cracking flue gas turbines the experiment of fouling of catalyst mechanism grind Study carefully [J] China powder technology, 22 (1), 2016,92-96.) in terms of dirty sample preparation, it is static high using being carried out in high-temperature electric resistance furnace Warm sintering experiment, heating furnace simulate the working environment in smoke machine, with placing equivalent on the test specimen of smoke machine movable vane phase same material Catalytic unit flue gas turbine inlet catalyst sample is sintered experiment to prepare dirty sample.Hu Renbo et al. (Hu Renbo, Bai Rui, Zhao Jin Chong, wait catalytic cracking three revolve catalyst fines sintering and mechanism of scaling [J] China University Of Petroleum Beijing's journals (natural science edition), 37 (4), it is also 2013,169-173.) that we selected typical catalytic cracking unit three revolves fine powder for research object, at different temperatures to three Rotation fine powder carries out roasting experiment.Catalyst fines main component is aluminium oxide and silica.Above-mentioned sintering method there are the shortcomings that It is that dirty sample itself cohesive strength is not high and not be bonded with parent metal.
In terms of the preparation of catalytic cracking fouling sample, not disclosed at present is prepared using plasma spraying method.
The content of the invention
For overcome the deficiencies in the prior art and shortcoming, it is an object of the invention to provide a kind of systems of catalytic cracking dirt sample Preparation Method.
The catalytic cracking dirt sample being prepared another object of the present invention is to provide above-mentioned preparation method.
It is still another object of the present invention to provide the applications of above-mentioned catalytic cracking dirt sample.
Fourth object of the present invention is to provide a kind of method of scale prevention coating screening.
The purpose of the present invention is achieved through the following technical solutions:
A kind of preparation method of catalytic cracking dirt sample, comprises the following steps:
(1) basis material is subjected to surface roughening treatment, obtains the basis material after the roughening treatment of surface;
(2) the substrate material surface plasma spraying MMC-2 catalytic cracking after surface roughening treatment in step (1) is catalyzed Agent powder obtains catalytic cracking dirt sample;
Basis material described in step (1) is preferably 304 stainless steels or GH864 alloys;
Surface roughening treatment described in step (1) is preferably blasting treatment;
The Ra values of the basis material after the roughening treatment of surface described in step (1) are preferably 12.5~25 μm;Roughness Excessively high one is that economy is caused to decline, second is that the pit of matrix possibly can not be covered after dirty sample spraying, influences to apply, appropriate Roughness contributes to the combination of dirty sample and matrix;
The Ra values of the basis material after the roughening treatment of surface described in step (1) are more preferably 15~21 μm;
The preparation standard of MMC-2 catalytic cracking catalyst powders described in step (2) is preferably Q/SH 3610236- 2015;
The condition of plasma spraying described in step (2) is preferably:Spray voltage be 55~60V, spraying current 700 ~800A, main air pressure are by force 55~65PSI, and carrier gas pressure is 45~55PSI, and powder feeder rotating speed is 3~5rpm;
A kind of catalytic cracking dirt sample, is prepared by above-mentioned preparation method;
Application of the catalytic cracking dirt sample in scale prevention coating screening field;
A kind of method of scale prevention coating screening, comprises the following steps:
In above-mentioned catalytic cracking dirt sample surface prepares coating sample, if dirty sample is not bonded with coating sample, illustrate coating Sample has antiscaling effect;If dirty sample is bonded with coating sample, illustrate that coating sample does not have antiscaling effect;
Or directly on the basis material of applying coating sample prepare catalytic cracking dirt sample, if it is obtained dirt sample not with Coating sample bonds, and illustrates that coating sample has antiscaling effect;If dirty sample is bonded with coating sample, illustrate that coating sample does not have There is antiscaling effect;
The present invention is had the following advantages compared with the prior art and effect:
(1) catalytic cracking dirt sample provided by the invention has higher bond strength, dirty sample cohesive strength with metallic matrix It is larger.
(2) present invention need not be re-introduced into other compositions dirty sample is promoted to be formed, scale sample ingredient prepared by plasma spraying with Catalyst powder ingredient is not much different, the preliminary screening available for oil refining industry catalytic cracking unit surface scale prevention coating.
(3) present invention is easy to operate, at low cost.
Description of the drawings
Fig. 1 is the scanning electron microscope shape appearance figure of MMC-2 catalyst powders.
Fig. 2 is catalytic cracking dirt sample exterior appearance figure made from plasma spraying method.
Specific embodiment
With reference to embodiment and attached drawing, the present invention is described in further detail, but embodiments of the present invention are unlimited In this.
In embodiment, it is 361 0236-2015 of Q/SH that MMC-2 catalytic cracking catalysts powder, which prepares standard,;
Embodiment 1
(1) by the 304 stainless steel specimen surface sandblastings of 50 × 50 × 5mm, roughness Ra is 15.3 μm;
(2) using 3710 plasma spraying equipments to 304 stainless steel surface plasma sprays after blasting treatment in step (1) MMC-2 catalytic cracking catalyst powders are applied, wherein, the output voltages of 3710 plasma spraying equipments is 58V, electric current 750A, Main air pressure is by force 60PSI, and carrier gas pressure is 50PSI, and powder feeder rotating speed is 4.5rpm, by spraying secondary control thickness, is obtained Catalytic cracking dirt sample;
Catalytic cracking dirt sample surface made from the present embodiment is white, and exterior appearance is shown in Fig. 2.By detection, dirty sample thickness It is 250~280 microns to spend scope.
Embodiment 2
(1) by the 304 stainless steel pull head surface sand-blastings of Φ 40mm, roughness Ra is 17.6 μm;
(2) using 3710 plasma spraying equipments to 304 stainless steel surface plasma sprays after blasting treatment in step (1) MMC-2 catalytic cracking catalyst powders are applied, wherein, the output voltages of 3710 plasma spraying equipments is 58V, electric current 750A, Main air pressure is by force 60PSI, and carrier gas pressure is 50PSI, and powder feeder rotating speed is 4.5rpm, by spraying secondary control thickness, is obtained Catalytic cracking dirt sample;
By detection, pull head Φ 40mm cylindrical end dirty complexion sample layer thickness scope is 235~253 microns.According to GB/T 8642-2002《The measure of hot-spraying coating resisting binding strength》, the bond strength of the dirt sample layer and matrix is measured as 36MPa, Separation betides the interface of dirty layer and matrix, illustrates that the cohesive strength of the dirt sample is more than 36MPa.
Embodiment 3
(1) by the GH864 alloy pull head surface sand-blastings of Φ 40mm, roughness Ra is 16.1 μm;
(2) using 3710 plasma spraying equipments to GH864 alloy pull heads surface after blasting treatment in step (1) etc. from Son spraying MMC-2 catalytic cracking catalyst powders, wherein, the output voltage of 3710 plasma spraying equipments is 55V, and electric current is 800A, main air pressure are by force 55PSI, and carrier gas pressure is 55PSI, and powder feeder rotating speed is 3rpm, by spraying secondary control thickness, is obtained To catalytic cracking dirt sample;
By detection, pull head Φ 40mm cylindrical end dirty complexion sample layer thickness scope is 341~373 microns.According to GB/T 8642-2002《The measure of hot-spraying coating resisting binding strength》, the bond strength of the dirt sample layer and matrix is measured as 24MPa, Separation betides the interface of dirty layer and matrix, illustrates that the cohesive strength of the dirt sample is more than 24MPa.
Embodiment 4
(1) by the 304 stainless steel pull head surface sand-blastings of Φ 40mm, roughness Ra is 20.5 μm;
(2) using 3710 plasma spraying equipments to 304 stainless steel pull head surfaces after blasting treatment in step (1) etc. from Son spraying MMC-2 catalytic cracking catalyst powders, wherein, the output voltage of 3710 plasma spraying equipments is 60V, and electric current is 700A, main air pressure are by force 65PSI, and carrier gas pressure is 45PSI, and powder feeder rotating speed is 5rpm, by spraying secondary control thickness, is obtained To catalytic cracking dirt sample;
By detection, pull head Φ 40mm cylindrical end dirty complexion sample layer thickness scope is 588~636 microns.According to GB/T 8642-2002《The measure of hot-spraying coating resisting binding strength》, the bond strength of the dirt sample layer and matrix is measured as 5.5MPa, Separation betides the interface of dirty layer and matrix, illustrates that the cohesive strength of the dirt sample is more than 5.5MPa.
In addition, table 1 is using the powder constituents of the MMC-2 of X-ray energy disperse spectroscopy test, shape appearance figure is as shown in Figure 1, main Grain size is wanted to be between 19~84 microns.Table 2 is the present embodiment using the dirty sample formed after MMC-2 powder plasma sprayings The ingredient of layer, it can be seen that the two is closer on ingredient, and plasma spraying can be used as dirt original mold draw up a kind of standby method.
1 MMC-2 powder constituents of table
Element Wt% At%
C 10.13 15.89
O 46.08 54.25
Al 25.79 18.00
Si 16.40 11.00
P 00.44 00.27
S 00.58 00.34
Cl 00.19 00.10
Ti 00.39 00.15
The dirty composition of layer of 2 plasma spraying of table
Element Wt% At%
C 06.04 09.68
O 48.74 58.65
Al 24.66 17.59
Si 20.29 13.91
P 00.27 00.17
Embodiment 5
A kind of method of scale prevention coating screening, comprises the following steps:
In catalytic cracking dirt sample surface prepares coating sample, if dirty sample is not bonded with coating sample, illustrate coating sample With antiscaling effect;If dirty sample is bonded with coating sample, illustrate that coating sample does not have antiscaling effect;
Or directly on the basis material of applying coating sample prepare catalytic cracking dirt sample, if it is obtained dirt sample not with Coating sample bonds, and illustrates that coating sample has antiscaling effect;If dirty sample is bonded with coating sample, illustrate that coating sample does not have There is antiscaling effect.
The present invention need not be re-introduced into other compositions and dirty sample is promoted to be formed, scale sample ingredient and catalysis prepared by plasma spraying Agent powder constituents are not much different, and catalytic cracking dirt sample obtained has higher bond strength, and dirty sample cohesive strength is larger, can use In the preliminary screening of oil refining industry catalytic cracking unit surface scale prevention coating.
Above-described embodiment is the preferable embodiment of the present invention, but embodiments of the present invention and from above-described embodiment Limitation, other any Spirit Essences without departing from the present invention with made under principle change, modification, replacement, combine, simplification, Equivalent substitute mode is should be, is included within protection scope of the present invention.

Claims (10)

1. a kind of preparation method of catalytic cracking dirt sample, it is characterised in that comprise the following steps:
(1) basis material is subjected to surface roughening treatment, obtains the basis material after the roughening treatment of surface;
(2) to the substrate material surface plasma spraying MMC-2 catalytic cracking catalyst powder after surface roughening treatment in step (1) Body obtains catalytic cracking dirt sample.
2. the preparation method of catalytic cracking dirt sample according to claim 1, it is characterised in that:
Basis material described in step (1) is 304 stainless steels or GH864 alloys.
3. the preparation method of catalytic cracking dirt sample according to claim 1, it is characterised in that:
Surface roughening treatment described in step (1) is blasting treatment.
4. the preparation method of catalytic cracking dirt sample according to claim 3, it is characterised in that:
The Ra values of the basis material after the roughening treatment of surface described in step (1) are 12.5~25 μm.
5. the preparation method of catalytic cracking dirt sample according to claim 4, it is characterised in that:
The Ra values of the basis material after the roughening treatment of surface described in step (1) are 15~21 μm.
6. the preparation method of catalytic cracking dirt sample according to claim 1, it is characterised in that:
The preparation standard of MMC-2 catalytic cracking catalyst powders described in step (2) is Q/SH 3610236-2015.
7. the preparation method of catalytic cracking dirt sample according to claim 1, it is characterised in that:
The condition of plasma spraying described in step (2) is:Spray voltage is 55~60V, and spraying current is 700~800A, Main air pressure is by force 55~65PSI, and carrier gas pressure is 45~55PSI, and powder feeder rotating speed is 3~5rpm.
8. a kind of catalytic cracking dirt sample, it is characterised in that be prepared by claim 1~7 any one of them preparation method It arrives.
9. application of the catalytic cracking dirt sample in scale prevention coating screening field described in claim 8.
A kind of 10. method of scale prevention coating screening, it is characterised in that comprise the following steps:
In above-mentioned catalytic cracking dirt sample surface prepares coating sample, if dirty sample is not bonded with coating sample, illustrate coating sample With antiscaling effect;If dirty sample is bonded with coating sample, illustrate that coating sample does not have antiscaling effect;
Or directly on the basis material of applying coating sample prepare catalytic cracking dirt sample, if it is obtained dirt sample not with coating Sample bonds, and illustrates that coating sample has antiscaling effect;If dirty sample is bonded with coating sample, it is anti-to illustrate that coating sample does not have Dirty effect.
CN201711207773.7A 2017-11-27 2017-11-27 A kind of catalytic cracking dirt sample and preparation method and application Pending CN108088714A (en)

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CN105259098A (en) * 2015-10-21 2016-01-20 中国船舶重工集团公司第七二五研究所 Test method for simulating marine steel in wet and dry alternate environment of seawater
CN205446996U (en) * 2016-04-13 2016-08-10 天津市富顺德实业有限公司 Water supply plastic -coated composite steel pipe
CN106906437A (en) * 2017-02-24 2017-06-30 中国船舶重工集团公司第七二五研究所 A kind of turbine blade high corrosion resistant scale prevention coating and its preparation technology

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Application publication date: 20180529