CN108087328A - The uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 and method for designing impeller - Google Patents
The uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 and method for designing impeller Download PDFInfo
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- CN108087328A CN108087328A CN201711419442.XA CN201711419442A CN108087328A CN 108087328 A CN108087328 A CN 108087328A CN 201711419442 A CN201711419442 A CN 201711419442A CN 108087328 A CN108087328 A CN 108087328A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/284—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for compressors
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- G—PHYSICS
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Abstract
The invention discloses a kind of uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 and method for designing impeller, main purpose is the efficiency for improving CO2 compressor group, the power consumption of CO2 compressor group is reduced, ensures that compressor has wider condition range, while the stability of rotor can be improved.The Stage includes:Impeller, vane diffuser, bend and return channel, wherein, the impeller is the entry position for being located at Stage with reference to low frictional resistance wedge shape impeller, the impeller of rule design according to particular vane thickness;The vane diffuser is equipped in the outlet of the impeller, the return channel is located at the outlet port of Stage, is connected between the vane diffuser and the return channel by the bend;The machine Mach number Mu of the Stage2=0.6~0.9, discharge coefficient Φ1=0.0042, design point energy head coefficient τ=0.61, polytropic efficiency η under each Mach numberpol=0.62~0.625, the range of flow of application is 71% the 143% of design point.
Description
Technical field
The present invention relates to Design of Stage field, more particularly to a kind of uniaxial CO2 compressor end of discharge coefficient 0.0042
Segment model grade and method for designing impeller.
Background technology
The exploitation of modern centrifugal compressor is mostly according to user demand, and based on existing Stage database, utilization is similar
Theory carries out conceptual design.Therefore, the quality of Design of Stage directly affects the performance of entire product.It is filled as urea synthesizing
The important component put, CO2 compressor group have become major compression because having the characteristics that power pressure is high, density is big
Most there are technology content, the most one of product of emphasis in machine producer.
At present, CO2 compressor what discharge coefficient behind high pressure cylinder is all very small, some discharge coefficient Φ1Even
It can be to 0.004 or lower.However, the polytropic efficiency of this small discharge coefficient Stage is generally lower than 60%, it far can not
Meets the needs of market.Therefore, it is very great to research and develop the meaning of the small discharge coefficient Stage of efficient CO2 units latter end, is
The technical issues of design CO2 compressor field is urgently to be resolved hurrily at present.
The content of the invention
In view of this, the present invention provides a kind of uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 and impeller is set
Meter method, main purpose are the efficiency for improving CO2 compressor group, reduce the power consumption of CO2 compressor sets, ensure compression equipment
There is wider condition range, while the stability of rotor can be improved.
According to one aspect of the invention, a kind of uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 is provided,
Including:
The Stage is located in compressor, including impeller (1), vane diffuser (2), bend (3) and return channel (4),
Wherein, the impeller (1) is according to low frictional resistance wedge shape impeller of the particular vane thickness distribution with reference to rule design, the impeller
(1) it is located at the entry position of Stage;The vane diffuser (2), the return channel are equipped in the outlet of the impeller (1)
(4) it is located at the outlet port of Stage, passes through the bend (3) between the vane diffuser (2) and the return channel (4)
It is connected;The machine Mach number Mu of the Stage2=0.6~0.9, discharge coefficient Φ1=0.0042, design point energy head coefficient
τ=0.61, polytropic efficiency η under each Mach numberpol=0.62~0.625, the range of flow of application is the 71%- of design point
143%.
According to another aspect of the invention, a kind of uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 is provided
The design method of middle impeller:
According to default impeller diameter D2With default hub ratio ds/D2, calculate hub diameter ds;
According to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle β1A, leaf
Take turns exit installation angle β2A, impeller outlet width b2, impeller inlet width D0;
According to the ds, the b2, the D0With predefined impeller cover side meridian molded line, the meridional channel of impeller is determined
Preliminary moulding;
According to the β1A, the β2A, the d2, default impeller blade import thickness d1, at the beginning of determining the vane type line of impeller
Walk moulding;
According to the preliminary moulding of the meridional channel and the preliminary moulding of the vane type line, impeller is primarily determined that;
Obtained impeller is modeled, and extension processing is carried out to impeller inlet and outlet length;
Three-dimentional structured mesh division is carried out to obtained impeller pattern, ensures that the Yplus values of wall surface first layer grid are small
In 1, while the length-width ratio of grid is less than 3000, extends than being less than 3, the minimal orthogonality of grid is more than 15 °;
Three Dimensional Viscous numerical simulation, analysis impeller effect are carried out to the impeller pattern after mesh generation using CFD analysis softwares
Rate, condition range, blade flow field;
Whether impeller adiabatic efficiency described in comprehensive descision is more than or equal to default efficiency threshold, and whether the condition range is big
In or equal to default condition range threshold value, and whether the blade flow field meets default blade flow field design requirement;
If it is not, the matching of meridional channel and the vane type line is then adjusted, the distribution of modification blade beta angles, vane thickness
Distribution, meridian molded line, re-using CFD are analyzed and iterated, until obtaining the impeller adiabatic efficiency more than or equal to default
Efficiency threshold, the condition range are more than or equal to default condition range threshold value and the blade flow field meets default impeller
The impeller of flow Field Design requirement, the impeller are low frictional resistance wedge shape impeller;
Wherein, the default blade flow field design requirement includes flowing of the impeller on the high section of different leaves without apparent point
From;Without flow separation on the meridional channel of impeller;The outlet flow angle of impeller is evenly distributed;Exit static pressure is evenly distributed;Blade
Load changes in distribution on pressure face and suction surface is uniform.
The uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 provided by the invention is single shaft CO2 compressor latter ends
Special purpose model grade, efficient, design point energy head coefficient height, hub ratio are big, and vane thickness and height are larger, using the present invention
Stage can cause CO2 compressor have higher operational efficiency and wider condition range, reduce CO2 compressor group
Power consumption, while the stability of rotor can be improved.In addition, the uniaxial CO2 compressor of discharge coefficient 0.0042 provided by the invention
The design method of impeller in latter end Stage can achieve the purpose that reduce wetted perimeter, effectively reduce between fluid and wall surface
Friction loss, so as to design low frictional resistance impeller.
Above description is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, and in order to allow above and other objects of the present invention, feature and advantage can
It is clearer and more comprehensible, below the special specific embodiment for lifting the present invention.
Description of the drawings
By reading the detailed description of hereafter preferred embodiment, it is various other the advantages of and benefit it is general for this field
Logical technical staff will be apparent understanding.Attached drawing is only used for showing the purpose of preferred embodiment, and is not considered as to this hair
Bright limitation.And throughout the drawings, the same reference numbers will be used to refer to the same parts.In the accompanying drawings:
Fig. 1 is the schematic diagram for the CO2 compressor Stage that discharge coefficient provided in an embodiment of the present invention is 0.0042;
Fig. 2 is the CO2 compressor Stage impeller disengaging bicker that discharge coefficient provided in an embodiment of the present invention is 0.0042
Schematic diagram;
Fig. 3 be discharge coefficient provided in an embodiment of the present invention be 0.0042 CO2 compressor Stage vane diffuser into
Angle of outlet schematic diagram;
Fig. 4 is the CO2 compressor Stage return channel inlet and outlet that discharge coefficient provided in an embodiment of the present invention is 0.0042
Angle schematic diagram;
Fig. 5 flows to impeller blade load distribution schematic diagram for edge provided in an embodiment of the present invention;
Fig. 6 is the high section relative velocity distribution map of 10% leaf of impeller provided in an embodiment of the present invention;
Fig. 7 is the high section relative velocity distribution map of 50% leaf of impeller provided in an embodiment of the present invention;
Fig. 8 is the high section relative velocity distribution map of 90% leaf of impeller provided in an embodiment of the present invention;
Fig. 9 is meridional channel relative velocity distribution map provided in an embodiment of the present invention;
Figure 10 is the impeller outlet air-flow angular distribution provided in an embodiment of the present invention extended to relative position;
Figure 11 is the impeller outlet static pressure distribution figure provided in an embodiment of the present invention extended to relative position;
Figure 12 flows to distribution schematic diagram for wedge-shaped impeller blade angle provided in an embodiment of the present invention with vane thickness edge;
Figure 13 illustrates for wedge-shaped impeller channel profile provided in an embodiment of the present invention with conventional impellers runner silhouette contrast
Figure;
Figure 14 is that provided in an embodiment of the present invention extend to the impeller outlet flow angle of relative position is distributed basis for estimation
Figure;
Figure 15 is the impeller outlet static pressure distribution basis for estimation figure provided in an embodiment of the present invention extended to relative position;
Figure 16 be edge provided in an embodiment of the present invention flow to impeller blade suction surface and pressure face load distribution judge according to
According to figure;
Figure 17 is the high section relative velocity distribution map of 10% leaf of vane diffuser provided in an embodiment of the present invention;
Figure 18 is the high section relative velocity distribution map of 50% leaf of vane diffuser provided in an embodiment of the present invention;
Figure 19 is the high section relative velocity distribution map of 90% leaf of vane diffuser provided in an embodiment of the present invention;
Figure 20 is the high section relative velocity distribution map of 10% leaf of return channel provided in an embodiment of the present invention;
Figure 21 is the high section relative velocity distribution map of 50% leaf of return channel provided in an embodiment of the present invention;
Figure 22 is the high section relative velocity distribution map of 90% leaf of return channel provided in an embodiment of the present invention;
Figure 23 is pressure ratio performance curve schematic diagram under different Mach number provided in an embodiment of the present invention;
Figure 24 is polytropic efficiency performance curve schematic diagram under different Mach number provided in an embodiment of the present invention;
Figure 25 is can head coefficient performance curve schematic diagram under different Mach number provided in an embodiment of the present invention.
Specific embodiment
The exemplary embodiment of the disclosure is more fully described below with reference to accompanying drawings.Although this public affairs is shown in attached drawing
The exemplary embodiment opened, it being understood, however, that may be realized in various forms the disclosure without the implementation that should be illustrated here
Example is limited.On the contrary, these embodiments are provided to facilitate a more thoroughly understanding of the present invention, and can be by the disclosure
Scope is completely communicated to those skilled in the art.
To solve the above-mentioned problems, an embodiment of the present invention provides a kind of uniaxial CO2 compressor ends of discharge coefficient 0.0042
Segment model grade, suitable for the Modulated Design of uniaxial CO2 compressor product, as shown in Fig. 1, the Stage is located in compressor,
Including impeller 1, vane diffuser 2, bend 3 and return channel 4, wherein, the impeller 1 is according to particular vane thickness reference gauge
The low frictional resistance wedge shape impeller, the impeller 1 that then design are located at the entry position of Stage;Institute is equipped in the outlet of the impeller 1
Vane diffuser 2 is stated, the return channel 4 is located at the outlet port of Stage, the vane diffuser 2 and the return channel 4
Between be connected by the bend 3;As in Figure 2-4, impeller 1, vane diffuser 2, the leaf of return channel 4 are respectively illustrated
Piece passes in and out bicker schematic diagram, the machine Mach number Mu of the Stage2=0.6~0.9, discharge coefficient Φ1=0.0042, design
Point can head coefficient τ=0.61, polytropic efficiency η under each Mach numberpol=0.62~0.625, the range of flow of application is design point
71%-143%, specific performance curve is as shown in Figure 23~25.
The hub ratio for the CO2 compressor Stage that discharge coefficient in the embodiment of the present invention is 0.0042 is very big, than general
Stage hub ratio ds/D2=0.34 improves about 33%, this can greatly improve the stabilization of the rotor using the Stage
Property.
Specifically, the impeller 1 is the two-dimensional impeller of enclosed, and the basic parameter of two-dimensional impeller is as follows:Impeller outlet diameter
D2=450m, number of blade Z1=11, impeller opposite outlet width b2/D2=0.0185, b2For the impeller outlet of the impeller (1)
Width;The two-dimensional impeller is close to wheel cap and wheel disc lateral lobe piece stagger angle β1AsAnd β1AhIt is 24 °, the two-dimensional impeller
Exit vane angle beta close to wheel cap and wheel disc side2AsAnd β2AhBe 22 °, impeller blade import thickness be 4mm, impeller blade
Exit thickness is 14mm, and thickness is first increases and then decreases from the inlet to the outlet, maximum gauge 18mm, much larger than general blade
Thickness, i.e. vane thickness are to increase to 18mm from the 4mm of entrance, then are reduced to 14mm.
The wheel cap side of the impeller 1 and the meridional channel of reel side are by one section of circular arc and two straight lines tangent with it
Section is formed, and the pressure face of the impeller (1) and the blade loading maximum position of suction surface are located at 30% length of blade.Such as Fig. 5
Shown, this load is distributed so that the Stage can effectively reduce runner with very high efficiency and wider condition range
Interior friction loss.Under each Mach number design conditions, the flowing of the impeller has following features:
1st, impeller is on 10%, 50%, the 90% high section of leaf, the no any flow separation of flowing among impeller channel,
As shown in Figure 6 to 8.
2nd, unsteady three-dimensional viscous flows CFD analysis results show on the meridional channel of the impeller also without any stream
Dynamic separation, as shown in Figure 9.
3rd, 1 outlet flow angle of impeller is evenly distributed, and average outlet flow angle is 8~12 °, and fluctuation range is less than 5 degree, such as
Shown in Figure 10.
4th, 1 exit static pressure distributing homogeneity of impeller is good, and fluctuation range is within the 2% of outlet average static pressure, such as Figure 11 institutes
Show.
5th, the polytropic efficiency of impeller is very high, and the polytropic efficiency at impeller outlet is up to 89.5%.
Specifically, the blade of the vane diffuser 2 uses overall height short blade, it is therefore an objective to while efficiency is improved, also
Take into account wider condition range.The vane diffuser 2 is close to wheel cap and wheel disc lateral lobe piece stagger angle β3AsAnd β3Ah
For 8 °, the vane diffuser 2 is close to the exit vane angle beta of wheel cap and wheel disc side4AsAnd β4AhIt it is 19 °, diffusion degree is
5.18, the flow losses in vane diffuser are smaller at this time.
The meridian molded line of the reel side of the vane diffuser 2 is made of one section of straight line, and the meridian molded line of shrouding disc side is
It is made of one section of circular arc and other three sections of straight lines;Wherein, the meridian molded line of reel side is perpendicular to axial direction.
The entrance width of the vane diffuser (2) and the ratio b of the impeller outlet width of the impeller (1)3/b2=
0.841, the entrance relative position D of the vane diffuser (2)3/D2=1.067, the outlet of the vane diffuser (2) is opposite
Position D4/D2=1.45, D2For impeller outlet diameter, D3For the vane diffuser (2) inlet diameter, D4Expand for the blade
The outlet diameter of depressor (2).
Above-mentioned design ensure that 1 exit flow of impeller can smoothly enter vane diffuser 2, and will not be because of runner
It expands and generates apparent reflux, be particularly advantageous to the flowing of low flow rate condition;2 exit width of vane diffuser and leaf simultaneously
The ratio b of 2 entrance width of piece diffuser4/b3≈0.786.The design can be very good the flow field at matching impeller outlet, inhibit leaf
The flow separation of piece diffuser shrouding disc side reduces flow losses of the vane diffuser without leaf section.It, should as shown in Figure 17~Figure 19
Almost without flow separation on vane diffuser 2.
Optionally, the inlet and outlet width of the bend 3 compares b5/b4=1.282, the b5Go out mouth width for the bend 3
Degree, the b4For the exit width of the vane diffuser 2, the unsteady three-dimensional viscous flows CFD analysis knots of the Stage
Fruit shows that at each Mach number design point 3 internal flow of bend is good, is not clearly separated, as shown in Figure 9.
Optionally, the blade of the return channel 4 be overall height banana airfoil fan, number of blade Z2=18, the entrance phase of blade
To position D5/D2=1.431, entrance established angle is 27 °, blade exit relative position D6/D2=0.751, exit installation angle is
105 °, the D5For the blade inlet diameter of the return channel 4, the D6For the blade exit diameter of the return channel 4.Reflux
The definition of device import and export established angle is as shown in Figure 4;The design can be very good the flow field of matching bend outlet, and cause reflux
Device exit flow levels off to axial direction, reduces the adverse effect between grade.Meanwhile return channel blade is in each Mach number design conditions
Down without apparent flow separation, as shown in Figure 20~Figure 22.The wheel cap side meridian molded line of the return channel 4 tilts straight for one
Line segment, the entrance of the return channel 4 and the wheel cap side circular arc of the bend 3 are tangent;Reel side meridian molded line is vertical straight for one
Line segment, entrance and the 3 reel side circular arc of bend are tangent;The outlet section shrouding disc side and reel side of the return channel 4 are by one
Section circular arc and the straightway tangent with it composition.
The uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 provided in an embodiment of the present invention compresses for single shaft CO2
Machine latter end special purpose model grade, efficient, design point energy head coefficient height, hub ratio are big, and vane thickness and height are larger, use
The Stage of the present invention can cause CO2 compressor to have higher operational efficiency and wider condition range, while can carry
The stability of high rotor.
Further, the embodiment of the present invention also provides a kind of core for the CO2 compressor Stage that discharge coefficient is 0.0042
The design method of center portion part impeller, the described method includes:
201st, according to default impeller diameter D2With default hub ratio ds/D2, calculate hub diameter ds.
For example, default impeller diameter D2It can be 450mm, preset hub ratio ds/D2Can be 0.453.
202nd, according to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle
β1A, impeller outlet established angle β2A, impeller outlet width b2, impeller inlet width D0。
For the embodiment of the present invention, the step 202 can specifically include:Utilize impeller eye absolute velocity c1, impeller
Inlet circumference speed u1And β1A=tan-1c1/u1+ i determines vane inlet established angle β1A;
Utilize impeller outlet radial direction discharge coefficientPeripheral speed coefficientWithDetermine impeller
Exit installation angle β2A;
Utilize impeller eye mass flow G, impeller outlet blockage factor τ2, impeller outlet specific volume compare kv2, impeller outlet circle
Circular velocity u2, the D2, impeller eye fluid density ρi, it is describedWith default impeller outlet width calculation formula, impeller is calculated
Exit width b2;
Utilize the ds, the D2, the τ2, it is describedThe kv2, velocity coeffficient kc, impeller inlet specific volume compare kv0、
Diameter compares KDWith default impeller inlet width calculation formula, impeller inlet width D is calculated0;
Wherein, the τ2Calculation formula be:
The default impeller outlet width calculation formula is:
The default impeller inlet width calculation formula is:
Can be 14mm.Conventional impellers vane thickness is generally constant 4mm or so, and leaf is greatly improved in the present invention
Piece thickness, and give the suitable regularity of distribution.
203rd, according to the ds, the b2, the D0With predefined impeller cover side meridian molded line, the meridian of impeller is determined
The preliminary moulding of runner.
Wherein, the predefined impeller cover side meridian molded line can be it is customized before step 201, specifically,
The impeller cover side meridian molded line can be defined as an angled straight lines.Design can be reduced by being defined as angled straight lines
Degree of freedom, facilitate subsequent modification.
204th, according to the β1A, the β2A, the d2, default impeller blade import thickness d1, determine the blade type of impeller
The preliminary moulding of line.
For the embodiment of the present invention, the step 204 can specifically include:According to blade angle along meridian flow direction in more
Item formula change profile, vane thickness are along meridian flow direction in multinomial change profile, the β1A, the β2A, the d2With default leaf
Impeller blade import thickness d1, determine the preliminary moulding of vane type line of impeller, wherein, the maximum value position of the blade angle exists
At 40% length of blade, the maximum value position of vane thickness is at 80% length of blade.Such as Figure 12, blade type is determined with this
The preliminary moulding of line.Figure 13 shows for wedge-shaped impeller channel profile provided in an embodiment of the present invention with conventional impellers runner silhouette contrast
It is intended to, it can be seen that the runner of wedge-shaped impeller is due to improving vane thickness and blade height so that flow channel cross-section length-width ratio
A/b reduces wetted perimeter, so as to effectively reduce the friction loss of impeller internal flowing closer to 1.
205th, according to the preliminary moulding of the meridional channel and the preliminary moulding of the vane type line, impeller is primarily determined that.
206th, obtained impeller is modeled, and extension processing is carried out to impeller inlet and outlet length.
207th, three-dimentional structured mesh division is carried out to obtained impeller pattern.
In embodiments of the present invention, ensure that the Yplus values of wall surface first layer grid are less than 1, while net by step 207
The length-width ratio of lattice is less than 3000, extends than being less than 3, the minimal orthogonality of grid is more than 15 °.
208th, Three Dimensional Viscous numerical simulation is carried out to the impeller pattern after mesh generation using CFD analysis softwares, analyzes leaf
Take turns efficiency, condition range, blade flow field.
It should be noted that it is that the grid that will be generated imports CFD analysis softwares using the process of CFD analysis softwares
In, Three Dimensional Viscous numerical simulation is carried out to the impeller;Using Spalart-Allmaras turbulence models, working medium is using preferable empty
Gas, inlet boundary condition give total temperature, stagnation pressure, axial admission, and export boundary condition gives mass flow;Then what is given is upper
It states Parameter analysis and calculates impeller adiabatic efficiency, condition range, blade flow field.
Since the variable considered in design is more, degree of freedom is larger to be set, it is necessary to carry out auxiliary using Multipurpose Optimal Method
Meter.Three-dimensional parameterized fitting is carried out to obtained scheme, including lid side molded line, vane thickness distribution and blade angle point
Cloth, give each parameter solution interval and each Mach number under the desired value of polytropic efficiency and pressure ratio, using CFD analysis softwares
Three Dimensional Viscous optimization is carried out, to seek obtaining optimal case.
209th, whether impeller adiabatic efficiency described in comprehensive descision is more than or equal to default efficiency threshold, and the condition range is
It is no to be more than or equal to default condition range threshold value, and whether the blade flow field meets default blade flow field design requirement.
Wherein, the default efficiency threshold and default condition range threshold value can carry out setting originally according to the design needs
Inventive embodiments do not limit.For example, default efficiency threshold can be 80%, 85% etc., default condition range threshold value can be
70%-85%, 80%-85% etc..
210th, if it is not, then adjusting the matching of meridional channel and the vane type line, the distribution of modification blade beta angles, blade
Thickness distribution, meridian molded line, re-using CFD are analyzed and iterated, and are more than or equal to until obtaining the impeller adiabatic efficiency
Default efficiency threshold, the condition range are more than or equal to default condition range threshold value and the blade flow field meet it is default
The impeller of blade flow field design requirement.
It should be noted that if the impeller adiabatic efficiency is less than default efficiency threshold, the condition range is less than default operating mode
Range threshold or the blade flow field do not meet default blade flow field design requirement, then perform redesign impeller, until
It obtains the impeller adiabatic efficiency and is more than or equal to default efficiency threshold, the condition range more than or equal to default operating mode model
It encloses threshold value and the blade flow field meets the impeller of default blade flow field design requirement.
Wherein, the impeller is low frictional resistance wedge shape impeller, and the default blade flow field design requirement includes impeller in difference
Flowing on the high section of leaf is without being clearly separated;Without flow separation on the meridional channel of impeller;The outlet flow angle distribution of impeller is equal
It is even;Exit static pressure is evenly distributed;Load changes in distribution on blade pressure surface and suction surface is uniform.Specifically, impeller stream is met
Design requirement is:I impellers 1 are on 10%, 50%, the 90% high section of leaf, the no any stream of flowing among 1 runner of impeller
Dynamic separation, as shown in Figure 6 to 8;Also without any flow separation on the meridional channel of II impellers 1, as shown in Figure 9;III
The outlet flow angle of impeller 1 is evenly distributed, and outlet flow angle fluctuation range is less than 5 °, as shown in figure 14;IV exit static pressures are distributed
Uniformity is good, and fluctuation range is within the 2% of outlet average static pressure, as shown in figure 15;V blade pressure surfaces and suction surface it is quiet
Press changes in distribution uniform, as shown in figure 16.
In embodiments of the present invention, the step 210 is specially:To the impeller adiabatic efficiency and operating mode model of CFD analysis gained
Carry out integrated judgment is enclosed, and stream field result is analyzed, and when blade flow field does not meet design requirement, then adjusts impeller
Noon and the matching of vane type line, by changing the anti-of the distribution of blade beta angles, vane thickness distribution, meridian molded line and CFD analyses
Multiple iteration, it is final so that the impeller adiabatic efficiency of gained is more than or equal to default efficiency threshold, the condition range is more than or
Person is equal to default condition range threshold value and the blade flow field meets default blade flow field design requirement;At this point, it completes to set
Meter.
The design of impeller in the uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 provided in an embodiment of the present invention
Method can achieve the purpose that reduce wetted perimeter, the friction loss between fluid and wall surface effectively be reduced, so as to design
Low frictional resistance impeller.
Based on above-mentioned shown method, correspondingly, the embodiment of the present invention additionally provides a kind of computer readable storage medium,
Computer program is stored thereon with, which realizes following steps when being executed by processor:
According to default impeller diameter D2With default hub ratio ds/D2, calculate hub diameter ds;
According to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle β1A, leaf
Take turns exit installation angle β2A, impeller outlet width b2, impeller inlet width D0;
According to the ds, the b2, the D0With predefined impeller cover side meridian molded line, the meridional channel of impeller is determined
Preliminary moulding;
According to the β1A, the β2A, the d2, default impeller blade import thickness d1, at the beginning of determining the vane type line of impeller
Walk moulding;
According to the preliminary moulding of the meridional channel and the preliminary moulding of the vane type line, impeller is primarily determined that;
Obtained impeller is modeled, and extension processing is carried out to impeller inlet and outlet length;
Three-dimentional structured mesh division is carried out to obtained impeller pattern, to ensure the Yplus values of wall surface first layer grid
More than or equal to 1, while the length-width ratio of grid is more than or equal to 3000, extends than being more than or equal to 3, grid is most
Small orthogonality is more than 15 °;
Three Dimensional Viscous numerical simulation, analysis impeller effect are carried out to the impeller pattern after mesh generation using CFD analysis softwares
Rate, condition range, blade flow field;
Whether impeller adiabatic efficiency described in comprehensive descision is more than or equal to default efficiency threshold, and whether the condition range is big
In or equal to default condition range threshold value, and whether the blade flow field meets default blade flow field design requirement;
If it is not, the matching of meridional channel and the vane type line is then adjusted, the distribution of modification blade beta angles, vane thickness
Distribution, meridian molded line, re-using CFD are analyzed and iterated, until obtaining the impeller adiabatic efficiency more than or equal to default
Efficiency threshold, the condition range are more than or equal to default condition range threshold value and the blade flow field meets default impeller
The impeller of flow Field Design requirement, the impeller are low frictional resistance wedge shape impeller;
Wherein, the default blade flow field design requirement includes flowing of the impeller on the high section of different leaves without apparent point
From;Without flow separation on the meridional channel of impeller;The outlet flow angle of impeller is evenly distributed;Exit static pressure is evenly distributed;Blade
Load changes in distribution on pressure face and suction surface is uniform.
Based on above-mentioned shown method, the discharge coefficient 0.0042 that the embodiment of the present invention is additionally provided described in a kind of design is single
Impeller unit in axis CO2 compressor latter end Stage on a memory and can located including memory, processor and storage
The computer program run on reason device, the processor realize following steps when performing described program:
According to default impeller diameter D2With default hub ratio ds/D2, calculate hub diameter ds;
According to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle β1A, leaf
Take turns exit installation angle β2A, impeller outlet width b2, impeller inlet width D0;
According to the ds, the b2, the D0With predefined impeller cover side meridian molded line, the meridional channel of impeller is determined
Preliminary moulding;
According to the β1A, the β2A, the d2, default impeller blade import thickness d1, at the beginning of determining the vane type line of impeller
Walk moulding;
According to the preliminary moulding of the meridional channel and the preliminary moulding of the vane type line, impeller is primarily determined that;
Obtained impeller is modeled, and extension processing is carried out to impeller inlet and outlet length;
Three-dimentional structured mesh division is carried out to obtained impeller pattern, to ensure the Yplus values of wall surface first layer grid
More than or equal to 1, while the length-width ratio of grid is more than or equal to 3000, extends than being more than or equal to 3, grid is most
Small orthogonality is more than 15 °;
Three Dimensional Viscous numerical simulation, analysis impeller effect are carried out to the impeller pattern after mesh generation using CFD analysis softwares
Rate, condition range, blade flow field;
Whether impeller adiabatic efficiency described in comprehensive descision is more than or equal to default efficiency threshold, and whether the condition range is big
In or equal to default condition range threshold value, and whether the blade flow field meets default blade flow field design requirement;
If it is not, the matching of meridional channel and the vane type line is then adjusted, the distribution of modification blade beta angles, vane thickness
Distribution, meridian molded line, re-using CFD are analyzed and iterated, until obtaining the impeller adiabatic efficiency more than or equal to default
Efficiency threshold, the condition range are more than or equal to default condition range threshold value and the blade flow field meets default impeller
The impeller of flow Field Design requirement, the impeller are low frictional resistance wedge shape impeller;
Wherein, the default blade flow field design requirement includes flowing of the impeller on the high section of different leaves without apparent point
From;Without flow separation on the meridional channel of impeller;The outlet flow angle of impeller is evenly distributed;Exit static pressure is evenly distributed;Blade
Load changes in distribution on pressure face and suction surface is uniform.
The embodiment of the present invention also provides following technical solution:
The uniaxial CO2 compressor latter end Stage of A1, a kind of discharge coefficient 0.0042, including:The Stage is located at compression
In machine, including impeller (1), vane diffuser (2), bend (3) and return channel (4), wherein, the impeller (1) is according to specific
Vane thickness is located at the entry position of Stage with reference to low frictional resistance wedge shape impeller, the impeller (1) of rule design;Described
The outlet of impeller (1) is equipped with the vane diffuser (2), and the return channel (4) is located at the outlet port of Stage, the leaf
It is connected between piece diffuser (2) and the return channel (4) by the bend (3);The machine Mach number of the Stage
Mu2=0.6~0.9, discharge coefficient Φ1=0.0042, design point energy head coefficient τ=0.61, polytropic efficiency η under each Mach numberpol
=0.62~0.625, the range of flow of application is the 71%-143% of design point.
A2, the uniaxial CO2 compressor latter end Stage of the discharge coefficient 0.0042 as described in A1, the latter end Stage
Hub ratio ds/D2=0.453, ds are hub diameter, D2For the impeller outlet diameter of the impeller (1).
A3, the uniaxial CO2 compressor latter end Stage of the discharge coefficient 0.0042 as described in A1, the impeller (1) is enclosed
Two-dimensional impeller, the basic parameter of two-dimensional impeller is as follows:
Impeller outlet diameter D2=450mm, number of blade Z1=11, impeller opposite outlet width b2/D2=0.0185, for institute
State the impeller outlet width of impeller (1);The two-dimensional impeller is close to wheel cap and wheel disc lateral lobe piece stagger angle β1AsAnd β1Ah
For 24 °, the two-dimensional impeller is close to the exit vane angle beta of wheel cap and wheel disc side2AsAnd β2AhIt it is 22 °, impeller blade import is thick
It spends for 4mm, impeller blade exit thickness is 14mm.
The uniaxial CO2 compressor latter end Stage of A4, such as A1 or A3 any one of them discharge coefficient 0.0042,
The wheel cap side of the impeller (1) and the meridional channel of reel side are straight by one section of circular arc and tangent with it two
Line segment is formed, and the pressure face of the impeller (1) and the blade loading maximum position of suction surface are located at 30% length of blade.
A5, the uniaxial CO2 compressor latter end Stage of the discharge coefficient 0.0042 as described in A1,
Vane diffuser (2) blade uses overall height short blade, and the vane diffuser (2) is close to wheel cap and wheel disc
Lateral lobe piece stagger angle β3AsAnd β3AhIt it is 8 °, the vane diffuser (2) is close to the exit vane angle of wheel cap and wheel disc side
β4AsAnd β4AhIt it is 19 °, diffusion degree is 5.18.
The uniaxial CO2 compressor latter end Stage of A6, such as A1 or A5 any one of them discharge coefficient 0.0042,
The entrance width of the vane diffuser (2) and the ratio b of the impeller outlet width of the impeller (1)3/b2=
0.841, the exit width of the vane diffuser (2) and the ratio b of entrance width4/b3≈ 0.786, the vane diffuser (2)
Entrance relative position D3/D2=1.067, the outlet relative position D of the vane diffuser (2)4/D2=1.45, D2For impeller
Outlet diameter, D3For the vane diffuser (2) inlet diameter, D4For the outlet diameter of the vane diffuser (2).
The uniaxial CO2 compressor latter end Stage of A7, such as A1 or A5 any one of them discharge coefficient 0.0042,
The meridian molded line of the reel side of the vane diffuser (2) is made of one section of straight line, and the meridian molded line of shrouding disc side
It is to be made of one section of circular arc and other three sections of straight lines;Wherein, the meridian molded line of reel side is perpendicular to axial direction.
A8, the uniaxial CO2 compressor latter end Stage of the discharge coefficient 0.0042 as described in A1,
The inlet and outlet width of the bend (3) compares b5/b4=1.282, the b5For the exit width of the bend (3),
The b4For the exit width of the vane diffuser (2).
A9, the uniaxial CO2 compressor latter end Stage of the discharge coefficient 0.0042 as described in A1,
The blade of the return channel (4) be overall height banana airfoil fan, number of blade Z2=18, the entrance of blade is with respect to position
Put D5/D2=1.431, entrance established angle is 27 °, blade exit relative position D6/D2=0.751, exit installation angle is 105 °,
The D5For the blade inlet diameter of the return channel (4), the D6For the blade exit diameter of the return channel (4).
A10, the uniaxial CO2 compressor latter end Stage of the discharge coefficient 0.0042 as described in A1,
The wheel cap side meridian molded line of the return channel (4) be an angled straight lines section, the entrance of the return channel (4) with
The wheel cap side circular arc of the bend (3) is tangent;Reel side meridian molded line is a vertical straight line section, entrance and the bend (3)
Reel side circular arc is tangent;The outlet section shrouding disc side and reel side of the return channel (4) are by one section of circular arc and tangent with it straight
Line segment forms.
B11, a kind of design such as uniaxial CO2 compressor latter end model of A1-A10 any one of them discharge coefficient 0.0042
Impeller method in grade,
According to default impeller diameter D2With default hub ratio ds/D2, calculate hub diameter ds;
According to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle β1A, leaf
Take turns exit installation angle β2A, impeller outlet width b2, impeller inlet width D0;
According to the ds, the b2, the D0With predefined impeller cover side meridian molded line, the meridional channel of impeller is determined
Preliminary moulding;
According to the β1A, the β2A, the d2, default impeller blade import thickness d1, at the beginning of determining the vane type line of impeller
Walk moulding;
According to the preliminary moulding of the meridional channel and the preliminary moulding of the vane type line, impeller is primarily determined that;
Obtained impeller is modeled, and extension processing is carried out to impeller inlet and outlet length;
Three-dimentional structured mesh division is carried out to obtained impeller pattern, to ensure the Yplus values of wall surface first layer grid
More than or equal to 1, while the length-width ratio of grid is more than or equal to 3000, extends than being more than or equal to 3, grid is most
Small orthogonality is more than 15 °;
Three Dimensional Viscous numerical simulation, analysis impeller effect are carried out to the impeller pattern after mesh generation using CFD analysis softwares
Rate, condition range, blade flow field;
Whether impeller adiabatic efficiency described in comprehensive descision is more than or equal to default efficiency threshold, and whether the condition range is big
In or equal to default condition range threshold value, and whether the blade flow field meets default blade flow field design requirement;
If it is not, the matching of meridional channel and the vane type line is then adjusted, the distribution of modification blade beta angles, vane thickness
Distribution, meridian molded line, re-using CFD are analyzed and iterated, until obtaining the impeller adiabatic efficiency more than or equal to default
Efficiency threshold, the condition range are more than or equal to default condition range threshold value and the blade flow field meets default impeller
The impeller of flow Field Design requirement, the impeller are low frictional resistance wedge shape impeller;
Wherein, the default blade flow field design requirement includes flowing of the impeller on the high section of different leaves without apparent point
From;Without flow separation on the meridional channel of impeller;The outlet flow angle of impeller is evenly distributed;Exit static pressure is evenly distributed;Blade
Load changes in distribution on pressure face and suction surface is uniform.
Impeller method in B12, the uniaxial CO2 compressor latter end Stage of the discharge coefficient 0.0042 as described in B11, institute
It states according to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle β1A, impeller outlet
Established angle β2A, impeller outlet width b2, impeller inlet width D0, specifically include:
Utilize impeller eye absolute velocity c1, impeller eye peripheral speed u1And β1A=tan-1c1/u1+ i, determine blade into
Mouth established angle β1A;
Utilize impeller outlet radial direction discharge coefficientPeripheral speed coefficientWithDetermine impeller
Exit installation angle β2A;
Utilize impeller eye mass flow G, impeller outlet blockage factor τ2, impeller outlet specific volume compare kv2, impeller outlet circle
Circular velocity u2, the D2, impeller eye fluid density ρi, it is describedWith default impeller outlet width calculation formula, impeller is calculated
Exit width b2;
Utilize the ds, the D2, the τ2, it is describedThe kv2, velocity coeffficient kc, impeller inlet specific volume compare kv0、
Diameter compares KDWith default impeller inlet width calculation formula, impeller inlet width D is calculated0;
Wherein, the τ2Calculation formula be:
The default impeller outlet width calculation formula is:
The default impeller inlet width calculation formula is:
Impeller method in B13, the uniaxial CO2 compressor latter end Stage of the discharge coefficient 0.0042 as described in B11, it is described
According to the β1A, the β2A, the d2, default impeller blade import thickness d1, determine the preliminary moulding of vane type line of impeller,
It specifically includes:
Become according to blade angle along meridian flow direction in multinomial change profile, vane thickness along meridian flow direction in multinomial
Change distribution, the β1A, the β2A, the d2With default impeller blade import thickness d1, determine that the vane type line of impeller is tentatively made
Type, wherein, the maximum value position of the blade angle is at 40% length of blade, the maximum value position of vane thickness is 80%
At length of blade.
Leaf in the uniaxial CO2 compressor latter end Stage of B14, such as B11-B13 any one of them discharge coefficient 0.0042
Wheel method, the predefined impeller cover side meridian molded line are an angled straight lines.
C15, a kind of computer readable storage medium, are stored thereon with computer program, when which is executed by processor
Realize following steps:
According to default impeller diameter D2With default hub ratio ds/D2, calculate hub diameter ds;
According to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle β1A, leaf
Take turns exit installation angle β2A, impeller outlet width b2, impeller inlet width D0;
According to the ds, the b2, the D0With predefined impeller cover side meridian molded line, the meridional channel of impeller is determined
Preliminary moulding;
According to the β1A, the β2A, the d2, default impeller blade import thickness d1, at the beginning of determining the vane type line of impeller
Walk moulding;
According to the preliminary moulding of the meridional channel and the preliminary moulding of the vane type line, impeller is primarily determined that;
Obtained impeller is modeled, and extension processing is carried out to impeller inlet and outlet length;
Three-dimentional structured mesh division is carried out to obtained impeller pattern, to ensure the Yplus values of wall surface first layer grid
More than or equal to 1, while the length-width ratio of grid is more than or equal to 3000, extends than being more than or equal to 3, grid is most
Small orthogonality is more than 15 °;
Three Dimensional Viscous numerical simulation, analysis impeller effect are carried out to the impeller pattern after mesh generation using CFD analysis softwares
Rate, condition range, blade flow field;
Whether impeller adiabatic efficiency described in comprehensive descision is more than or equal to default efficiency threshold, and whether the condition range is big
In or equal to default condition range threshold value, and whether the blade flow field meets default blade flow field design requirement;
If it is not, the matching of meridional channel and the vane type line is then adjusted, the distribution of modification blade beta angles, vane thickness
Distribution, meridian molded line, re-using CFD are analyzed and iterated, until obtaining the impeller adiabatic efficiency more than or equal to default
Efficiency threshold, the condition range are more than or equal to default condition range threshold value and the blade flow field meets default impeller
The impeller of flow Field Design requirement, the impeller are low frictional resistance wedge shape impeller;
Wherein, the default blade flow field design requirement includes flowing of the impeller on the high section of different leaves without apparent point
From;Without flow separation on the meridional channel of impeller;The outlet flow angle of impeller is evenly distributed;Exit static pressure is evenly distributed;Blade
Load changes in distribution on pressure face and suction surface is uniform.
D16, a kind of design such as uniaxial CO2 compressor latter end model of A1-A10 any one of them discharge coefficient 0.0042
Impeller unit in grade including memory, processor and stores the computer journey that can be run on a memory and on a processor
Sequence, the processor realize following steps when performing described program:
According to default impeller diameter D2With default hub ratio ds/D2, calculate hub diameter ds;
According to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle β1A, leaf
Take turns exit installation angle β2A, impeller outlet width b2, impeller inlet width D0;
According to the ds, the b2, the D0With predefined impeller cover side meridian molded line, the meridional channel of impeller is determined
Preliminary moulding;
According to the β1A, the β2A, the d2, default impeller blade import thickness d1, at the beginning of determining the vane type line of impeller
Walk moulding;
According to the preliminary moulding of the meridional channel and the preliminary moulding of the vane type line, impeller is primarily determined that;
Obtained impeller is modeled, and extension processing is carried out to impeller inlet and outlet length;
Three-dimentional structured mesh division is carried out to obtained impeller pattern, to ensure the Yplus values of wall surface first layer grid
More than or equal to 1, while the length-width ratio of grid is more than or equal to 3000, extends than being more than or equal to 3, grid is most
Small orthogonality is more than 15 °;
Three Dimensional Viscous numerical simulation, analysis impeller effect are carried out to the impeller pattern after mesh generation using CFD analysis softwares
Rate, condition range, blade flow field;
Whether impeller adiabatic efficiency described in comprehensive descision is more than or equal to default efficiency threshold, and whether the condition range is big
In or equal to default condition range threshold value, and whether the blade flow field meets default blade flow field design requirement;
If it is not, the matching of meridional channel and the vane type line is then adjusted, the distribution of modification blade beta angles, vane thickness
Distribution, meridian molded line, re-using CFD are analyzed and iterated, until obtaining the impeller adiabatic efficiency more than or equal to default
Efficiency threshold, the condition range are more than or equal to default condition range threshold value and the blade flow field meets default impeller
The impeller of flow Field Design requirement, the impeller are low frictional resistance wedge shape impeller;
Wherein, the default blade flow field design requirement includes flowing of the impeller on the high section of different leaves without apparent point
From;Without flow separation on the meridional channel of impeller;The outlet flow angle of impeller is evenly distributed;Exit static pressure is evenly distributed;Blade
Load changes in distribution on pressure face and suction surface is uniform.
In the above-described embodiments, all emphasize particularly on different fields to the description of each embodiment, there is no the portion being described in detail in some embodiment
Point, it may refer to the associated description of other embodiment.
It is understood that the correlated characteristic in the above method and device can be referred to mutually.In addition, above-described embodiment
In " first ", " second " etc. be for distinguishing each embodiment, and do not represent the quality of each embodiment.
It is apparent to those skilled in the art that for convenience and simplicity of description, foregoing description is
The specific work process of system, device and unit, may be referred to the corresponding process in preceding method embodiment, details are not described herein.
Algorithm and display be not inherently related to any certain computer, virtual system or miscellaneous equipment provided herein.
Various general-purpose systems can also be used together with example based on this.As described above, required by constructing this kind of system
Structure be obvious.In addition, the present invention is not also directed to any certain programmed language.It should be understood that it can utilize various
Programming language realizes the content of invention described herein, and the description done above to language-specific is to disclose this
The preferred forms of invention.
In the specification provided in this place, numerous specific details are set forth.It is to be appreciated, however, that the implementation of the present invention
Example can be put into practice without these specific details.In some instances, well known method, knot is not been shown in detail
Structure and technology, so as not to obscure the understanding of this description.
Similarly, it should be understood that in order to simplify the disclosure and help to understand one or more of each inventive aspect,
Above in the description of exemplary embodiment of the present invention, each feature of the invention is grouped together into single reality sometimes
It applies in example, figure or descriptions thereof.However, the method for the disclosure should be construed to reflect following intention:Want
Ask protection the present invention claims the more features of feature than being expressly recited in each claim.More precisely, such as
As following claims reflect, inventive aspect is all features less than single embodiment disclosed above.
Therefore, it then follows thus claims of specific embodiment are expressly incorporated in the specific embodiment, wherein each right will
Ask itself all as separate embodiments of the invention.
Those skilled in the art, which are appreciated that, to carry out adaptivity to the module in the equipment in embodiment
Ground changes and they is arranged in one or more equipment different from the embodiment.It can be the module in embodiment
Or unit or component are combined into a module or unit or component and can be divided into multiple submodule or son in addition
Unit or sub-component.It, can be in addition at least some in such feature and/or process or unit exclude each other
Using any combinations to all features disclosed in this specification (including adjoint claim, summary and attached drawing) and such as
Any method of the displosure or all processes or unit of equipment are combined.Unless expressly stated otherwise, this specification
Each feature disclosed in (including adjoint claim, summary and attached drawing) can be by providing identical, equivalent or similar purpose
Alternative features replace.
In addition, it will be appreciated by those of skill in the art that although some embodiments described herein include other embodiments
In included some features rather than other feature, but the combination of the feature of different embodiments means in the present invention
Within the scope of and form different embodiments.For example, in the following claims, embodiment claimed
One of arbitrary mode can use in any combination.
The all parts embodiment of the present invention can be with hardware realization or to be transported on one or more processor
Capable software module is realized or realized with combination thereof.It it will be understood by those of skill in the art that can be in practice
Centrifugal compressor design dress according to embodiments of the present invention is realized using microprocessor or digital signal processor (DSP)
The some or all functions of some or all components in putting.The present invention is also implemented as being retouched here for performing
The some or all equipment or program of device (for example, computer program and computer program product) for the method stated.
Such program for realizing the present invention can may be stored on the computer-readable medium or can have one or more letter
Number form.Such signal can be downloaded from internet website to be obtained either providing or to appoint on carrier signal
What other forms provides.
It should be noted that the present invention will be described rather than limits the invention for above-described embodiment, and this
Field technology personnel can design alternative embodiment without departing from the scope of the appended claims.In claim
In, any reference symbol between bracket should not be configured to limitations on claims.Word "comprising" is not excluded for depositing
In element or step not listed in the claims.Word "a" or "an" before element does not exclude the presence of multiple
Such element.The present invention can be by means of including the hardware of several different elements and by means of properly programmed calculating
Machine is realized.If in the unit claim for listing equipment for drying, several in these devices can be by same
A hardware branch embodies.The use of word first, second, and third does not indicate that any order, can be by these words
It is construed to title.
Claims (10)
1. a kind of uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042, which is characterized in that including:The model level
In in compressor, including impeller (1), vane diffuser (2), bend (3) and return channel (4), wherein, the impeller (1) is root
It is located at the entry position of Stage with reference to low frictional resistance wedge shape impeller, the impeller (1) of rule design according to particular vane thickness;
The outlet of the impeller (1) is equipped with the vane diffuser (2), and the return channel (4) is located at the outlet port of Stage, described
It is connected between vane diffuser (2) and the return channel (4) by the bend (3);The machine Mach number of the Stage
Mu2=0.6~0.9, discharge coefficient Φ1=0.0042, design point energy head coefficient τ=0.61, polytropic efficiency η under each Mach numberpol
=0.62~0.625, the range of flow of application is the 71%-143% of design point.
2. the uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 according to claim 1, which is characterized in that
The hub ratio ds/D of the latter end Stage2=0.453, ds are hub diameter, D2For the impeller of the impeller (1)
Outlet diameter.
3. the uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 according to claim 1, which is characterized in that institute
The two-dimensional impeller that impeller (1) is enclosed is stated, the basic parameter of two-dimensional impeller is as follows:
Impeller outlet diameter D2=450mm, number of blade Z1=11, impeller opposite outlet width b2/D2=0.0185, it is the impeller
(1) impeller outlet width;The two-dimensional impeller is close to wheel cap and wheel disc lateral lobe piece stagger angle β1AsAnd β1AhIt is 24 °,
The two-dimensional impeller is close to the exit vane angle beta of wheel cap and wheel disc side2AsAnd β2AhIt it is 22 °, impeller blade import thickness is
4mm, impeller blade exit thickness are 14mm.
It is 4. special according to the uniaxial CO2 compressor latter end Stage of 1 or 3 any one of them discharge coefficient of claim 0.0042
Sign is,
The wheel cap side of the impeller (1) and the meridional channel of reel side are by one section of circular arc and the two straightway structures tangent with it
Into the pressure face of the impeller (1) and the blade loading maximum position of suction surface are located at 30% length of blade.
5. in a kind of 0.0042 uniaxial CO2 compressor latter end Stage of design claim 1-4 any one of them discharge coefficient
Impeller method, which is characterized in that
According to default impeller diameter D2With default hub ratio ds/D2, calculate hub diameter ds;
According to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle β1A, impeller goes out
Mouth established angle β2A, impeller outlet width b2, impeller inlet width D0;
According to the ds, the b2, the D0With predefined impeller cover side meridian molded line, determine that the meridional channel of impeller is preliminary
Moulding;
According to the β1A, the β2A, the d2, default impeller blade import thickness d1, determine that the vane type line of impeller is tentatively made
Type;
According to the preliminary moulding of the meridional channel and the preliminary moulding of the vane type line, impeller is primarily determined that;
Obtained impeller is modeled, and extension processing is carried out to impeller inlet and outlet length;
Three-dimentional structured mesh division is carried out to obtained impeller pattern, is more than with the Yplus values for ensureing wall surface first layer grid
Or equal to 1, while the length-width ratio of grid is more than or equal to 3000, extends than being more than or equal to 3, the minimal orthogonality of grid
Property be more than 15 °;
Three Dimensional Viscous numerical simulation, analysis impeller adiabatic efficiency, work are carried out to the impeller pattern after mesh generation using CFD analysis softwares
Condition scope, blade flow field;
Whether impeller adiabatic efficiency described in comprehensive descision is more than or equal to default efficiency threshold, the condition range whether be more than or
Equal to default condition range threshold value, and whether the blade flow field meets default blade flow field design requirement;
If it is not, then adjusting the matching of meridional channel and the vane type line, modification blade beta angles are distributed, vane thickness is distributed,
Meridian molded line, re-using CFD are analyzed and iterated, and are more than or equal to default efficiency threshold until obtaining the impeller adiabatic efficiency
Value, the condition range are more than or equal to default condition range threshold value and the blade flow field meets default blade flow field and sets
The impeller of requirement is counted, the impeller is low frictional resistance wedge shape impeller;
Wherein, the default blade flow field design requirement includes flowing of the impeller on the high section of different leaves without being clearly separated;Leaf
Without flow separation on the meridional channel of wheel;The outlet flow angle of impeller is evenly distributed;Exit static pressure is evenly distributed;Blade pressure surface
It is uniform with the load changes in distribution on suction surface.
6. the impeller method in the uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 according to claim 5,
It is characterized in that, the foundation presets impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle
β1A, impeller outlet established angle β2A, impeller outlet width b2, impeller inlet width D0, specifically include:
Utilize impeller eye absolute velocity c1, impeller eye peripheral speed u1And β1A=tan-1c1/u1+ i determines that vane inlet is pacified
Fill angle beta1A;
Utilize impeller outlet radial direction discharge coefficientPeripheral speed coefficientWithDetermine that impeller outlet is pacified
Fill angle beta2A;
Utilize impeller eye mass flow G, impeller outlet blockage factor τ2, impeller outlet specific volume compare kv2, impeller outlet circumference speed
Spend u2, the D2, impeller eye fluid density ρi, it is describedWith default impeller outlet width calculation formula, impeller outlet is calculated
Width b2;
Utilize the ds, the D2, the τ2, it is describedThe kv2, velocity coeffficient kc, impeller inlet specific volume compare kv0, diameter ratio
KDWith default impeller inlet width calculation formula, impeller inlet width D is calculated0;
Wherein, the τ2Calculation formula be:
The default impeller outlet width calculation formula is:
The default impeller inlet width calculation formula is:
7. the impeller method in the uniaxial CO2 compressor latter end Stage of discharge coefficient 0.0042 according to claim 5,
It is characterized in that, it is described according to the β1A, the β2A, the d2, default impeller blade import thickness d1, determine the blade type of impeller
The preliminary moulding of line, specifically includes:
It is flowed to according to blade angle along meridian flow direction in multinomial change profile, vane thickness along meridian in multinomial variation point
Cloth, the β1A, the β2A, the d2With default impeller blade import thickness d1, determine the preliminary moulding of vane type line of impeller,
In, the maximum value position of the blade angle is at 40% length of blade, the maximum value position of vane thickness is long in 80% blade
At degree.
8. according to the leaf in the uniaxial CO2 compressor latter end Stage of claim 5-7 any one of them discharge coefficient 0.0042
Wheel method, which is characterized in that the predefined impeller cover side meridian molded line is an angled straight lines.
9. a kind of computer readable storage medium, is stored thereon with computer program, which is characterized in that the program is held by processor
Following steps are realized during row:
According to default impeller diameter D2With default hub ratio ds/D2, calculate hub diameter ds;
According to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle β1A, impeller goes out
Mouth established angle β2A, impeller outlet width b2, impeller inlet width D0;
According to the ds, the b2, the D0With predefined impeller cover side meridian molded line, determine that the meridional channel of impeller is preliminary
Moulding;
According to the β1A, the β2A, the d2, default impeller blade import thickness d1, determine that the vane type line of impeller is tentatively made
Type;
According to the preliminary moulding of the meridional channel and the preliminary moulding of the vane type line, impeller is primarily determined that;
Obtained impeller is modeled, and extension processing is carried out to impeller inlet and outlet length;
Three-dimentional structured mesh division is carried out to obtained impeller pattern, is more than with the Yplus values for ensureing wall surface first layer grid
Or equal to 1, while the length-width ratio of grid is more than or equal to 3000, extends than being more than or equal to 3, the minimal orthogonality of grid
Property be more than 15 °;
Three Dimensional Viscous numerical simulation, analysis impeller adiabatic efficiency, work are carried out to the impeller pattern after mesh generation using CFD analysis softwares
Condition scope, blade flow field;
Whether impeller adiabatic efficiency described in comprehensive descision is more than or equal to default efficiency threshold, the condition range whether be more than or
Equal to default condition range threshold value, and whether the blade flow field meets default blade flow field design requirement;
If it is not, then adjusting the matching of meridional channel and the vane type line, modification blade beta angles are distributed, vane thickness is distributed,
Meridian molded line, re-using CFD are analyzed and iterated, and are more than or equal to default efficiency threshold until obtaining the impeller adiabatic efficiency
Value, the condition range are more than or equal to default condition range threshold value and the blade flow field meets default blade flow field and sets
The impeller of requirement is counted, the impeller is low frictional resistance wedge shape impeller;
Wherein, the default blade flow field design requirement includes flowing of the impeller on the high section of different leaves without being clearly separated;Leaf
Without flow separation on the meridional channel of wheel;The outlet flow angle of impeller is evenly distributed;Exit static pressure is evenly distributed;Blade pressure surface
It is uniform with the load changes in distribution on suction surface.
10. in a kind of 0.0042 uniaxial CO2 compressor latter end Stage of design claim 1-4 any one of them discharge coefficient
Impeller unit, including memory, processor and storage on a memory and the computer program that can run on a processor,
It is characterized in that, the processor realizes following steps when performing described program:
According to default impeller diameter D2With default hub ratio ds/D2, calculate hub diameter ds;
According to default impeller blade exit thickness d2With one-dimensional thermodynamic computing as a result, determining vane inlet established angle β1A, impeller goes out
Mouth established angle β2A, impeller outlet width b2, impeller inlet width D0;
According to the ds, the b2, the D0With predefined impeller cover side meridian molded line, determine that the meridional channel of impeller is preliminary
Moulding;
According to the β1A, the β2A, the d2, default impeller blade import thickness d1, determine that the vane type line of impeller is tentatively made
Type;
According to the preliminary moulding of the meridional channel and the preliminary moulding of the vane type line, impeller is primarily determined that;
Obtained impeller is modeled, and extension processing is carried out to impeller inlet and outlet length;
Three-dimentional structured mesh division is carried out to obtained impeller pattern, is more than with the Yplus values for ensureing wall surface first layer grid
Or equal to 1, while the length-width ratio of grid is more than or equal to 3000, extends than being more than or equal to 3, the minimal orthogonality of grid
Property be more than 15 °;
Three Dimensional Viscous numerical simulation, analysis impeller adiabatic efficiency, work are carried out to the impeller pattern after mesh generation using CFD analysis softwares
Condition scope, blade flow field;
Whether impeller adiabatic efficiency described in comprehensive descision is more than or equal to default efficiency threshold, the condition range whether be more than or
Equal to default condition range threshold value, and whether the blade flow field meets default blade flow field design requirement;
If it is not, then adjusting the matching of meridional channel and the vane type line, modification blade beta angles are distributed, vane thickness is distributed,
Meridian molded line, re-using CFD are analyzed and iterated, and are more than or equal to default efficiency threshold until obtaining the impeller adiabatic efficiency
Value, the condition range are more than or equal to default condition range threshold value and the blade flow field meets default blade flow field and sets
The impeller of requirement is counted, the impeller is low frictional resistance wedge shape impeller;
Wherein, the default blade flow field design requirement includes flowing of the impeller on the high section of different leaves without being clearly separated;Leaf
Without flow separation on the meridional channel of wheel;The outlet flow angle of impeller is evenly distributed;Exit static pressure is evenly distributed;Blade pressure surface
It is uniform with the load changes in distribution on suction surface.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109635496A (en) * | 2018-12-29 | 2019-04-16 | 沈阳鼓风机集团股份有限公司 | Design the method, apparatus and guide vane of guide vane |
US11421702B2 (en) | 2019-08-21 | 2022-08-23 | Pratt & Whitney Canada Corp. | Impeller with chordwise vane thickness variation |
-
2017
- 2017-12-25 CN CN201711419442.XA patent/CN108087328A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109635496A (en) * | 2018-12-29 | 2019-04-16 | 沈阳鼓风机集团股份有限公司 | Design the method, apparatus and guide vane of guide vane |
CN109635496B (en) * | 2018-12-29 | 2023-05-09 | 沈阳鼓风机集团股份有限公司 | Method and device for designing guide vane and guide vane |
US11421702B2 (en) | 2019-08-21 | 2022-08-23 | Pratt & Whitney Canada Corp. | Impeller with chordwise vane thickness variation |
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