CN108086106A - A kind of road-mix method integral intelligent constructing device - Google Patents
A kind of road-mix method integral intelligent constructing device Download PDFInfo
- Publication number
- CN108086106A CN108086106A CN201711415666.3A CN201711415666A CN108086106A CN 108086106 A CN108086106 A CN 108086106A CN 201711415666 A CN201711415666 A CN 201711415666A CN 108086106 A CN108086106 A CN 108086106A
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- China
- Prior art keywords
- vehicle body
- leveling
- road
- reamer
- roller
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/41—Apparatus having both rolling tools and ramming, tamping, or vibrating tools
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C19/1013—Plant characterised by the mode of operation or the construction of the mixing apparatus; Mixing apparatus
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Machines (AREA)
- Road Repair (AREA)
Abstract
The present invention provides a kind of road-mix method integral intelligent constructing device, including Central Control Room, vehicle body, leveling system, stirring system and crushing system；The vehicle body bottom is equipped with running gear；Vehicle body rear is equipped with rectangle suspension；The leveling system includes being bulldozed shovel and leveling roller, is bulldozed shovel and is arranged on vehicle front, and is hinged with the hydraulic cylinder that is bulldozed arranged on vehicle foreside；It flattens roller and is arranged on vehicle body rear, and the roller connecting rod for passing through both ends is lifted on suspension end, roller connecting rod is equipped with leveling hydraulic cylinder；The stirring system includes being lifted on suspension each via reamer connecting rod positioned at the transport screw reamer and reverse acting spiral reamer, spiral reamer that flatten in front of roller, and reamer connecting rod is equipped with stirring hydraulic cylinder；The crushing system is located at immediately below vehicle body, and including hydraulic crushing unit and the cross track arranged on body bottom, hydraulic crushing unit upper end is slidably connected with cross track；Reduce the input of manpower, goods and materials and equipment, improve production efficiency.
Description
Technical field
The present invention relates to a kind of highway engineering construction device more particularly to a kind of road-mix method integral intelligent constructing devices.
Background technology
Highway, railway, municipal administration, hydraulic engineering mixture use road-mix construction technology and mechanical equipment pattern at home and abroad
It is more, it is analyzed according to current existing construction technology：It constructs according to traditional construction technology, using hand fit
Heavy mechanical equipment is (such as：Bull-dozer, quartering hammer, excavator and road-mixed machine) it carries out mixing and stirring construction operation, using the construction technology
When being constructed, can not mixture disposably be mixed and stirred into shaping, safe mass can not be protected in the construction process.According to existing
The input situation of field human resources is analyzed：When mixing and stirring construction using traditional construction technique progress large area mixture, due to
Construction work amount is big, to ensure engineering construction quality and construction speed, need to put into substantial amounts of human and material resources coordinate large scale equipment into
Row construction, greatly increases construction cost, and work progress quality safety is difficult to control；Therefore, in order to reduce construction cost, accelerate
Construction speed improves production efficiency, and the development work of intelligent constructing device is carried out for traditional road-mix method mixture construction technique
Make, studied by live practice of construction situation and to analysis, the summary of traditional construction technique, design invents a kind of road mix
Method integral intelligent constructing device.
The content of the invention
The technical problems to be solved by the invention are：It realizes the multinomial integrated process construction of road-mix construction, makes road mix
The completion of every process quickly and orderly of method road construction.
In order to solve the above technical problems, the technical solution adopted by the present invention is：
There is provided it is a kind of can by pairing material road-mix construction be bulldozed, crush, mix and stir and flatten integrated process construction road
Mix process integral intelligent constructing device, including Central Control Room, vehicle body, leveling system, stirring system and crushing system；
The Central Control Room is arranged on vehicle body；The vehicle body bottom is equipped with running gear；Vehicle body rear is equipped with rectangle suspension；
The leveling system includes being bulldozed shovel and leveling roller, is bulldozed shovel and is arranged on vehicle front, is handed over by push rod and vehicle body
It connects, and is hinged with the hydraulic cylinder that is bulldozed arranged on vehicle foreside；It flattens roller and is arranged on vehicle body rear, and the roller for passing through both ends connects
Bar is lifted on suspension end, and roller connecting rod is equipped with leveling hydraulic cylinder；
The stirring system includes being located at the transport screw reamer and reverse acting spiral reamer in front of leveling roller, transport screw
Reamer and reverse acting spiral reamer are lifted on each via reamer connecting rod on suspension, and reamer connecting rod is equipped with stirring hydraulic cylinder；
The crushing system is located at immediately below vehicle body, including hydraulic crushing unit and the cross track arranged on body bottom,
Hydraulic crushing unit upper end is slidably connected with cross track.
Particularly, the fragmentation cell includes the broken hydraulic cylinder being slidably connected with cross track and the broken liquid
The horizontally disposed cross bar of compressing cylinder lower end connection and the first hydraulic breaking hammer and the second liquid connected respectively with cross bar or so end
Press quartering hammer.
Particularly, the central control system being arranged in Central Control Room is further included, the central control system includes storage module, man-machine friendship
Mutual interface, PLC control modules and the displacement sensor and variable pump being arranged at each hydraulic cylinder, the human-computer interaction interface with
The PLC control modules connection, PLC control modules are connected with the storage module and variable pump.
Further, be additionally provided on the vehicle body diesel-driven generator, for drive running gear movable motor, for driving
The leveling motor of dynamic leveling roller, for drive transport screw reamer and reverse acting spiral reamer stirring motor, for driving fortune
The orbit motor of row track and the frequency modulator being arranged at each motor, the diesel-driven generator are connected respectively with above-mentioned each motor,
The frequency modulator is connected with the PLC control modules of Central Control Room.
Particularly, further include and be arranged on vehicle body, be respectively used to observation leveling system, crushing system and stirring system operation
The small-sized monitoring probe of situation, the display of the small-sized monitoring probe are arranged at Central Control Room.
Particularly, the running gear selects caterpillar type tavelling wheel.
Particularly, the leveling hydraulic cylinder, positive stirring hydraulic cylinder, reverse agitating function hydraulic cylinder and broken hydraulic oil
Cylinder is set up vertically.
Particularly, it is additionally provided with vibrator on the leveling roller tube.
Particularly, it is additionally provided with dust cover on the outside of the rectangle suspension.The prior art is compared, beneficial effects of the present invention
It is：, by coming into operation for the equipment, realize mixture road-mix method large-area construction Quick mechanical and be turned into industry, since this sets
Standby small, construction is flexible, and can construct in different environment has identical effect, it is equally valid reach disposably stir into
The effect of type, not only greatly reduces the input of operating personnel, goods and materials and equipment in the construction process, and improves production effect
Rate reduces construction cost.
Description of the drawings
Fig. 1 is a kind of road-mix method integral intelligent constructing device top view.
Fig. 2 is a kind of road-mix method integral intelligent constructing device right view.
Fig. 3 is A-A faces sectional view in Fig. 1.
Fig. 4 is B-B faces sectional view in Fig. 1.
Fig. 5 is C-C faces sectional view in Fig. 1.
Fig. 6 is D-D faces sectional view in Fig. 1.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings.
Road-mix method integral intelligent constructing device, including Central Control Room 1, vehicle body 2, leveling system, stirring system and broken system
System；
The Central Control Room 1 is arranged on vehicle body 2；2 bottom of vehicle body is equipped with running gear；2 rear of vehicle body is equipped with rectangle
Suspension 21；
The leveling system includes being bulldozed shovel 4 and leveling roller 5, is bulldozed shovel 4 and is arranged on the front of vehicle body 2, by push rod 42 with
Vehicle body 2 is hinged, and is hinged with the hydraulic cylinder that is bulldozed arranged on 2 forepart of vehicle body；It flattens roller 5 and is arranged on 2 rear of vehicle body, and pass through a left side
The roller connecting rod at right both ends is lifted on 21 end of suspension, and roller connecting rod is equipped with leveling hydraulic cylinder 51；
The stirring system includes the transport screw reamer 6 and reverse acting spiral reamer 7 that are located at 5 front of leveling roller, positive
Spiral reamer 6 and reverse acting spiral reamer 7 are lifted on each via the reamer connecting rod of left and right ends on suspension, and reamer connecting rod is equipped with
Stir hydraulic cylinder 61；
The crushing system is located at immediately below vehicle body 2, including hydraulic crushing unit and the cross track arranged on body bottom
8, hydraulic crushing unit upper end is slided 8 with cross track and is connected.
Particularly, the fragmentation cell includes broken hydraulic cylinder 81, is connected with broken 81 lower end of hydraulic cylinder
Cross bar 82 and respectively the first hydraulic breaking hammer 83 and the second hydraulic breaking hammer 84 with the connection of the end of cross bar 82 or so.
Particularly, the central control system being arranged in Central Control Room 1 is further included, the central control system includes storage module, man-machine
Interactive interface, PLC control modules and the displacement sensor and variable pump being arranged at each hydraulic cylinder, the human-computer interaction interface
It is connected with the PLC control modules, PLC control modules are connected with the storage module and variable pump.
Further, diesel-driven generator is additionally provided on the vehicle body 2, for driving the movable motor of running gear, be used for
The leveling motor of driving leveling roller 5, for drive transport screw reamer 6 and reverse acting spiral reamer 7 stirring motor, for driving
The orbit motor of dynamic running track and the frequency modulator being arranged at each motor, the diesel-driven generator connect respectively with above-mentioned each motor
It connects, the frequency modulator 1 is connected with the PLC control modules of Central Control Room.
Particularly, further include and be arranged on vehicle body 2, be respectively used to observation leveling system, crushing system and stirring system fortune
The small-sized monitoring probe of row situation, the display of the small-sized monitoring probe are arranged at Central Control Room 1.
Particularly, the running gear selects caterpillar type tavelling wheel 3.
Particularly, the leveling hydraulic cylinder 51, stirring hydraulic cylinder 61 and broken hydraulic cylinder 81 are set up vertically.
Particularly, it is additionally provided with vibrator 9 on leveling 5 cylinder of roller.
Particularly, the outside of the rectangle suspension 21 is additionally provided with dust cover.
In early period of constructing, after the completion for the treatment of base processing construction, mixture is carried out first and mixes and stirs test section construction, passes through experiment
The construction parameter suitable for each process of road-mix method integral intelligent constructing device is determined in section construction, is conducive to subsequent big face
Product wants one-off construction.Specific work progress point following steps are implemented：
The first step：Check that device automation control system operation program is normal, and by the construction parameter of definite each process
In the PLC module of gatherer, it is ensured that it is errorless to import data；
Second step：It handles and completes in base, after adjusting, checking according to design specification requirement, and gone out by survey crew's setting-out
Construction is write and center line, and vertically and horizontally divides cloth grid, material is pulled in construction site using dump truck, according to ready-portioned
Grid carries out cloth；
3rd step：Operating personnel run road-mix method integral intelligent constructing device to scene, check that each device is
It is not no to be installed in place, and start each system and dally, check each system whether normal operation, and whether check central control system
It meets the requirements；
4th step：After the completion of initial adjustment, operating personnel press enabled instruction, start the caterpillar type tavelling wheel 3 of walking action,
The grid lines that intelligent constructing device is completed according to surveying and locating is made to be walked forward, it, can be by intelligence when running to test section starting point
Energy constructing device stops walking, and device is made to start strip operating, checks each system, inductor, display device and the control of equipment
Device processed whether normal operation, so as to achieve the effect that secondary accurate adjustment；
5th step：After the completion of the secondary accurate adjustment of equipment, operating personnel's restarting makes equipment walk, and utilizes Central Control Room 1
Motor frequency modulator regulating device adjusts each electric machine frequency, the purpose using the different speeds of service is can reach, by being arranged at
It is bulldozed the adjusting at hydraulic cylinder 41 and is bulldozed the stroke of hydraulic cylinder 41, so that being bulldozed shovel 4 by different height to being transported to
The material segmentation of mixing and stirring at scene is shakeout, and the construction parameter of each paragraph is transmitted to storage module storage.If operator supervises in camera shooting
When the material for bulk consolidation occur is seen in control picture, the first hydraulic breaking hammer 83 can be started and the second hydraulic breaking hammer 84 is broken
Broken construction using the height of broken hydraulic cylinder 83 and variable pump control quartering hammer, is passed using the displacement on quartering hammer
Sensor sets broken depth, after the completion of to be broken, rise quartering hammer, can carry out next process construction.
6th step：It treats tentatively to pave after the completion of (broken) mixture, starts stirring motor driving stirring system operation, utilize
Transport screw reamer 6 and reverse acting spiral reamer 7 are stirred mixture construction, in different paragraphs by being arranged on stirring electricity
Frequency modulator at machine changes stirring motor frequency so as to adjust the speed of reamer rotation, by being arranged at stirring hydraulic cylinder 61
Variable pump and displacement sensor adjust reamer insertion depth, by the construction parameter of each paragraph be transmitted to storage module storage
It deposits；Operating personnel can check that monitoring camera-shooting picture observes the operating condition of each device at any time, real-time to work progress
Control, it is ensured that disposably mixture is stirred and is molded；
7th step：After the completion of material stirring to be mixed, start the leveling motor of driving leveling roller 5, leveling system is driven to be transported
Row carries out preliminary consolidation, leveling to stirring molding mixture using roller 5 is flattened, is vibrated in different paragraphs by adjusting
The frequency modulator that device 9 adjusts the frequency of vibration and adjusts at leveling motor adjusts the speed that leveling roller 5 rotates, by each paragraph
Construction parameter is transmitted to storage module storage；
8th step：After all parameters are transmitted to storage module storage, similary construction site is directed to and item of equally constructing
The construction next time of part directly recalls the construction parameter in storage module, fast and easy construction using PLC controller；Also may be used
Preferably to evaluate construction effect by checking the construction parameter in storage module in examination and quality inspection.
Claims (9)
1. a kind of road-mix method integral intelligent constructing device, which is characterized in that including Central Control Room (1), vehicle body (2), leveling system,
Stirring system and crushing system；
The Central Control Room (1) is arranged on vehicle body (2)；Vehicle body (2) bottom is equipped with running gear；Vehicle body rear is equipped with rectangle
Suspension (21)；
The leveling system includes being bulldozed shovel (4) and leveling roller (5), is bulldozed shovel (4) in front of vehicle body (2), passes through push rod
(42) it is hinged with vehicle body (2), and be hinged with the hydraulic cylinder (41) that is bulldozed arranged on vehicle body (2) forepart；It flattens roller (5) and is arranged on vehicle
Body (2) rear, and the roller connecting rod for passing through left and right ends is lifted on suspension (21) end, roller connecting rod is equipped with leveling hydraulic oil
Cylinder (51)；
The stirring system includes being located at the transport screw reamer (6) and reverse acting spiral reamer (7) in front of leveling roller (5), just
It is lifted on to spiral reamer (6) and reverse acting spiral reamer (7) each via the reamer connecting rod of left and right ends on suspension (21), reamer
Connecting rod is equipped with stirring hydraulic cylinder (61)；
The crushing system is located at immediately below vehicle body (2), including hydraulic crushing unit and the cross track arranged on body bottom
(8), hydraulic crushing unit upper end is slidably connected with cross track 8.
A kind of 2. road-mix method integral intelligent constructing device as described in claim 1, which is characterized in that the fragmentation cell bag
Include broken hydraulic cylinder (81), the cross bar (82) being connected with broken hydraulic cylinder (81) lower end and left with cross bar (82) respectively
The first hydraulic breaking hammer (83) and the second hydraulic breaking hammer (84) of right end connection.
3. a kind of road-mix method integral intelligent constructing device as described in claim 1, which is characterized in that further include in being arranged at
The central control system in room (1) is controlled, the central control system includes storage module, human-computer interaction interface, PLC control modules and is arranged at
Displacement sensor and variable pump at each hydraulic cylinder, the human-computer interaction interface are connected with the PLC control modules, PLC controls
Molding block is connected with the storage module and variable pump.
4. a kind of road-mix method integral intelligent constructing device as claimed in claim 3, which is characterized in that on the vehicle body (2)
It is additionally provided with diesel-driven generator, the movable motor for driving running gear, the leveling motor for driving leveling roller (5), use
In driving transport screw reamer (6) and reverse acting spiral reamer (7) stirring motor, for drive the orbit motor of running track and
The frequency modulator being arranged at each motor, the diesel-driven generator are connected respectively with above-mentioned each motor, the frequency modulator with middle control
The PLC control modules connection of room (1).
5. a kind of road-mix method integral intelligent constructing device as described in claim 1, which is characterized in that further include and be arranged at vehicle
On body (2), the small-sized monitoring probe of observation leveling system, crushing system and stirring system operation conditions is respectively used to, it is described small
The display of type monitoring probe is arranged at Central Control Room (1).
A kind of 6. road-mix method integral intelligent constructing device as described in claim 1, which is characterized in that the running gear choosing
With caterpillar type tavelling wheel (3).
A kind of 7. road-mix method integral intelligent constructing device as described in claim 1, which is characterized in that the leveling hydraulic oil
Cylinder (51), stirring hydraulic cylinder (61) and broken hydraulic cylinder (81) are set up vertically.
A kind of 8. road-mix method integral intelligent constructing device as described in claim 1, which is characterized in that the leveling roller
(5) vibrator (9) is additionally provided on cylinder.
A kind of 9. road-mix method integral intelligent constructing device as described in claim 1, which is characterized in that the rectangle suspension
(21) dust cover is additionally provided on the outside of.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711415666.3A CN108086106B (en) | 2017-12-25 | 2017-12-25 | Road mix method integrated intelligent construction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711415666.3A CN108086106B (en) | 2017-12-25 | 2017-12-25 | Road mix method integrated intelligent construction device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108086106A true CN108086106A (en) | 2018-05-29 |
| CN108086106B CN108086106B (en) | 2023-10-20 |
Family
ID=62177750
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711415666.3A Active CN108086106B (en) | 2017-12-25 | 2017-12-25 | Road mix method integrated intelligent construction device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108086106B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108930213A (en) * | 2018-08-20 | 2018-12-04 | 国诚集团有限公司 | A kind of town road asphalt concrete pavement construction method and apparatus |
| CN109024193A (en) * | 2018-08-20 | 2018-12-18 | 国诚集团有限公司 | Town road pitch one laydown machine |
| CN110106766A (en) * | 2019-06-12 | 2019-08-09 | 嘉兴勤慎智能技术有限公司 | A kind of intelligence road construction device |
| CN114922028A (en) * | 2022-06-14 | 2022-08-19 | 安徽中诚建业建设工程有限公司 | A road surface levels device for highway road surface construction |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10306406A (en) * | 1997-04-30 | 1998-11-17 | Fukuda Doro Kk | Finisher |
| CN2471819Y (en) * | 2001-04-16 | 2002-01-16 | 冯钢 | Combined mixing and spreading apparatus |
| CN2602053Y (en) * | 2002-09-04 | 2004-02-04 | 南文辉 | A kind of pulling multipurpose machine for levelling the land, paving and smoothing |
| CN208009210U (en) * | 2017-12-25 | 2018-10-26 | 中国水利水电第五工程局有限公司 | A kind of road-mix method integral intelligent constructing device |
-
2017
- 2017-12-25 CN CN201711415666.3A patent/CN108086106B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10306406A (en) * | 1997-04-30 | 1998-11-17 | Fukuda Doro Kk | Finisher |
| CN2471819Y (en) * | 2001-04-16 | 2002-01-16 | 冯钢 | Combined mixing and spreading apparatus |
| CN2602053Y (en) * | 2002-09-04 | 2004-02-04 | 南文辉 | A kind of pulling multipurpose machine for levelling the land, paving and smoothing |
| CN208009210U (en) * | 2017-12-25 | 2018-10-26 | 中国水利水电第五工程局有限公司 | A kind of road-mix method integral intelligent constructing device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108930213A (en) * | 2018-08-20 | 2018-12-04 | 国诚集团有限公司 | A kind of town road asphalt concrete pavement construction method and apparatus |
| CN109024193A (en) * | 2018-08-20 | 2018-12-18 | 国诚集团有限公司 | Town road pitch one laydown machine |
| CN109024193B (en) * | 2018-08-20 | 2020-08-18 | 国诚集团有限公司 | Integrative laying machine of town road pitch |
| CN110106766A (en) * | 2019-06-12 | 2019-08-09 | 嘉兴勤慎智能技术有限公司 | A kind of intelligence road construction device |
| CN110106766B (en) * | 2019-06-12 | 2021-08-10 | 嘉兴勤慎智能技术有限公司 | Intelligent road construction device |
| CN114922028A (en) * | 2022-06-14 | 2022-08-19 | 安徽中诚建业建设工程有限公司 | A road surface levels device for highway road surface construction |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108086106B (en) | 2023-10-20 |
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