CN108086072B - A kind of railroad ties bolt curing means - Google Patents
A kind of railroad ties bolt curing means Download PDFInfo
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- CN108086072B CN108086072B CN201711416976.7A CN201711416976A CN108086072B CN 108086072 B CN108086072 B CN 108086072B CN 201711416976 A CN201711416976 A CN 201711416976A CN 108086072 B CN108086072 B CN 108086072B
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- cabinet
- module
- hole
- derusting
- oiling
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B37/00—Making, maintaining, renewing, or taking-up the ballastway or the track, not provided for in a single one of groups E01B27/00 - E01B35/00
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- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
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Abstract
The invention belongs to railway service technique field, specifically a kind of railroad ties bolt curing means, including cabinet, walking module, locating module, derusting module, oiling module, cleaning modul and electricity generation module, top of the box are provided with LED light；Walking module is located at the lower section of cabinet, and walking module is walked on rail for drive case；Locating module for realizing device positioning；Derusting module is located at the bottom of cabinet, and derusting module is used to remove the rusty stain on tie bolt；Oiling module is mounted on the bottom of box, and oiling module is located at derusting module rear, and oiling module is used to add butter to the tie bolt by derusting；Cleaning modul is used to carry out oiling device to clear up and blow away the sundries near tie bolt convenient for oiling；Electricity generation module is located on cabinet, and electricity generation module is used to convert wind energy and solar energy to electric energy as device power supply.The present invention can derust simultaneously to tie bolt and oiling works, and realize the maintenance of tie bolt.
Description
Technical field
The invention belongs to railway service technique field, specifically a kind of railroad ties bolt curing means.
Background technique
It switches tracks in railway and in ordinary maintenance Job Operations, first has to disassemble on sleeper nut, i.e., will be connected to rail
Bolt on pillow is unscrewed；Since the bolt on sleeper is chronically exposed to outside, is corroded by wind and rain, slop etc., lead to rail
Pillow bolt easily corrodes, and loses protective effect after grease is dry and hard on bolt.The diameter of bolt is caused to become smaller after bolt corrosion, rail
Buckle press reduces or failure, railway security accident may finally be caused to occur, therefore take good care of sleeper bolt to railways train operation
Safety is extremely important.Before carrying out bolt nursing (applying anti-corrosive grease) have to that first bolt is derusted and cleared up；But by
Manpower, which holds wire brush, seems relatively difficult to sleeper bolt cleaning on railway, shows and does not do to sleeper bolt derusting cleaning
Only, pure manual work low efficiency.Time-based maintenance is done to sleeper bolt in railway line at present to lack with collection derusting and oiling function
The device being integrated only manually manually carries out derusting and oiling to bolt, and large labor intensity, working efficiency is low, increases enterprise
Industry operating cost.
In consideration of it, a kind of railroad ties bolt curing means of the present invention, can remove simultaneously tie bolt
Rust and oiling work, realize the maintenance of tie bolt, and the scope of application is wider, specifically have the beneficial effect that:
1. a kind of railroad ties bolt curing means of the present invention, walking module of the present invention, is removed locating module
Rust module and oiling module cooperate with each other derusting and the inunction maintenance realized to tie bolt, and walking module drives cabinet to exist
The positioning with the cooperation realization device of locating module, then walking module stop motion, derusting device are moved through on rail
The derusting to tie bolt is realized in work, and oiling module carries out oiling, derusting module and oiling mould to the tie bolt through derusting
Block is located at the top of two tie bolts, and derusting module can be worked at the same time with oiling module, greatly improves the effect of maintenance
Rate.
2. a kind of railroad ties bolt curing means of the present invention, the oiling module work generates cleaning modul
Compressed air, compressed air caused by cleaning modul are supplied to oiling end of module by tracheae, are realized to grease gun rifle
The cleaning of mouth, and when oiling module is mobile to tie bolt, the sundries around tie bolt is carried out by compressed air clear
Reason avoids the accumulation of tie bolt attachment sundries, causes the accelerated corrosion of tie bolt, improve the effect of maintenance.
3. a kind of railroad ties bolt curing means of the present invention, the electricity generation module take full advantage of railway periphery
Wind energy abundant and solar energy provide fully energy reserves for the normal work of device, avoiding device because energy can not and
When supplement cause to stop working, improve device work stability；Meanwhile generated sufficient electrical energy is also staff's
Life is provided convenience, and the environment of work is improved.
Summary of the invention
In order to make up for the deficiencies of the prior art, the invention proposes a kind of railroad ties bolt curing means, masters of the present invention
It is used to solve that derusting and oiling can not to be carried out when conserving railroad ties bolt simultaneously, causes that working efficiency is low, labour
The big problem of intensity.The present invention can by walking module, locating module, derusting module and cooperating with each other for oiling module
It is completed at the same time derusting and the oiling work to tie bolt, the efficiency of work is improved, reduces labor intensity；Meanwhile this hair
It is bright that sufficient energy supply is provided for the field work that railway overhauls by setting electricity generation module, it ensure that the steady of service work
It is qualitative, also improve the working environment of personnel.
The technical solution adopted by the present invention to solve the technical problems is: a kind of railroad ties bolt of the present invention is feeding
Protection unit, including cabinet, walking module, locating module, derusting module, oiling module, cleaning modul and electricity generation module, the case
Body is cuboid, and top of the box is provided with LED light, and LED light is used to provide illumination for staff；The walking module is located at case
The lower section of body, walking module are walked on rail for drive case；The locating module is located at the bottom of cabinet, locating module
For realizing the positioning of device；The derusting module is located at the bottom of cabinet, and derusting module is used to remove the rust on tie bolt
Mark；The oiling module is mounted on the bottom of box, and oiling module is located at derusting module rear, and oiling module is used for by derusting
Tie bolt add butter, tie bolt is maintained, the corrosion of tie bolt is slowed down；The cleaning modul is used for oiling
Device clear up and blow away the sundries near tie bolt convenient for oiling；The electricity generation module is located on cabinet, and generate electricity mould
Block is used to convert wind energy and solar energy to electric energy as device power supply.
The walking module includes fixed frame, traveling wheel, transmission shaft, bracket, auxiliary wheel, supporting plate, gear and movable motor,
The traveling wheel is mounted on four angles of the bottom of box by fixed frame, and traveling wheel is contacted with rail upper surface；The transmission
The number of axle is one, and both ends of the drive shaft is mounted on two traveling wheels on the left of cabinet, and transmission shaft and rail direction are perpendicular, transmission
The circumferential surface in axis middle position offers one section of tooth-shape structure；The auxiliary wheel quantity is four, and auxiliary wheel is solid by being mounted on
The bracket for determining frame side, which is realized, to be fixed, and auxiliary wheel is contacted with the side of rail, and auxiliary wheel is located at the outside of rail；The gear is logical
It crosses supporting plate and is fixed on the bottom of box, gear is meshed with the tooth-shape structure in transmission shaft middle position；The movable motor is fixed on
On supporting plate, movable motor is rotated for sliding tooth wheel.When work, traveling wheel is placed on two rail first, is assisted at this time
Wheel is located at the outside of two rail and contacts with rail, ensure that traveling wheel is moved along rail straight line always；Then walking electricity
Machine band moving gear rotates, and the rotation of gear is so that transmission shaft drives traveling wheel to rotate synchronously to realize traveling wheel on rail
Movement.
The locating module includes outer cylinder, sliding block, electromagnet one, spring one, locating rod and close switch, the cabinet bottom
Portion offers threaded hole vertically；The outer cylinder is cylindrical body, and outer barrel surface offers screw thread, and outer cylinder is mounted on case by threaded hole
Body bottom, outer cylinder lower surface middle position offer first hole, second hole, second party are offered at the top of first hole
Hole is greater than first hole；The sliding block is located in the second hole of outer cylinder, sliding block be it is rectangular, it is logical to offer rectangle for setting on sliding block
The length direction in hole, rectangular through-hole is parallel with rail direction；The electromagnet one is mounted on the bottom of the second hole of outer cylinder；
The spring one is located in outer cylinder, and one lower end of spring is fixed on upper end of slide block, and one upper end of spring is connected with electromagnet one；It is described
Locating rod top is hinged in the rectangular through-hole of sliding block, and locating rod two sides are in contact with the rectangular through-hole of sliding block, under locating rod
End is across outer cylinder, and when sliding block is in the extreme lower position of outer cylinder second hole, the height of locating rod lower end is lower than table on railroad sleeper
The height in face；It is described to be mounted in the rectangular through-hole of sliding block close to switch, the top of sliding block is located at close to switch.When traveling wheel exists
When moving on rail, it is thus necessary to determine that the position of rail: firstly, electromagnet one powers off, locating rod is located at two neighboring sleeper at this time
Between, sliding block is moved down with locating rod under the effect of gravity, and the height of locating rod lower end is lower than the height of sleeper upper surface,
Then locating rod continues to move under the drive of traveling wheel, and until locating rod is contacted with sleeper side, locating rod is due to hinge at this time
It connects in sliding block and swings, so that close switch is triggered, therefore movable motor stops with close to switch movement in locating rod upper end
It only works, realizes the positioning of device.
The derusting module includes lifter plate, lifting cylinder, derusting bar, steel wire lump, belt wheel one, belt wheel two, belt and removes
Become rusty motor, offers rectangular through-hole on the front-rear side walls of the cabinet, and rectangular through-hole is located at the left side of cabinet threaded hole, on cabinet
Circular hole is offered vertically, circular hole is communicated with the rectangular through-hole on cabinet front and rear wall；The lifter plate is horizontally arranged in cabinet, is risen
The rectangular through-hole that drop board ends pass through cabinet front-rear side walls extends outwardly, and lifter plate can move up and down in rectangular through-hole；Institute
Stating lifting cylinder quantity is two, and lifting cylinder is fixed at the top of the box body, lifting cylinder piston rod pass through circular hole on cabinet with
Lifter plate is connected；The derusting bar quantity is four, and derusting bar is located at the lower section of lifter plate, the position and rail direction of the bar that derusts
The position of four tie bolts on vertical same straight line is corresponding, derusts bar axle center at a distance from locating rod side and tie
Bolt is identical at a distance from sleeper side, and when locating rod, which is moved to, to be contacted with tie side, derusting bar is just moved to tie spiral shell
Above bolt；The steel wire lump is fixed on the lower end of derusting bar, and steel wire lump in rotation for removing the rusty stain on tie bolt；Institute
It states belt wheel one and belt wheel two is located at lifter plate upper surface, belt wheel one and belt wheel two and is connected with derusting bar upper end, one quantity of belt wheel
It is three for two, belt wheel, two quantity, belt wheel one is in the both ends of belt wheel two, diameter of the belt wheel greater diameter than belt wheel two；The skin
Band quantity is one, and belt wheel one and belt wheel two are realized by belt and connected；The derusting number of motors is one, and derusting motor is fixed on
The lower section of lifter plate, derusting motor output shaft pass through lifter plate and are connected with the belt wheel two in middle position.When derusting module is mobile
When to the surface of tie bolt, lifting cylinder drives lifter plate to move downward along the rectangular through-hole of cabinet, so that derusting bar
The steel wire lump and tie threaded bolt contacts of lower end；Then derusting motor band movable belt pulley two rotates, under the action of belt, one He of belt wheel
Belt wheel two rotates synchronously, so that the derusting bar being connected with belt wheel one and belt wheel two rotates, such steel wire lump just realizes fortune
It is dynamic, to complete the removal to tie bolt surface rusty stain.
The oiling module include fuel tank, movable plate, motion bar, locating piece, shaft, cam, oiling motor, shield,
Electromagnet two, grease gun and spring two, the top of the fuel tank setting and cabinet；Cunning is offered on the front and rear wall of the cabinet
Slot, sliding slot are located on the right side of the rectangular through-hole on cabinet front and rear wall；The movable plate is horizontally arranged in cabinet, and activity board ends are worn
The sliding slot crossed on cabinet front and rear wall extends outwardly, and movable plate can be moved up and down along the sliding slot of cabinet, a left side for movable plate
Location hole is offered along the outer wall level of cabinet on right side；The motion bar is installed on the lower section of movable plate, motion bar
Position is corresponding with the position of four tie bolts on the vertical same straight line in rail direction, between motion bar and derusting bar
Distance is identical at a distance from the tie bolt of same position on adjacent two sleepers, contacts when locating rod is moved to tie side
When, derusting bar is just moved to above tie bolt, and motion bar is located above adjacent tie bolt at this time；The locating piece installation
In the positioning hole of movable plate, locating piece is in contact with the side wall of cabinet, before being mounted on locating piece and cabinet on movable plate
Rear wall is in contact, and avoids movable plate run-off the straight during moving up and down, and ensure that movable plate is in horizontal always
State；The both ends of the shaft is horizontally arranged in the left and right sidewall of cabinet, and shaft is located at below movable plate；The cam, which is mounted on, to be turned
On axis, cam is located at movable plate contact, and cam is for driving movable plate to move up and down；The oiling motor is mounted on the right side of cabinet
On side wall, oiling motor output shaft is connected with shaft；The shield is cuboid, and shield is mounted under motion bar
It is square, rectangular recess is offered on the lower end surface of shield, is tilted upwards on the inner wall of shield and is offered the first cylindrical type guide groove,
The bottom of first cylindrical type guide groove coaxially offers the second cylindrical type guide groove, and the diameter of the second cylindrical type guide groove is greater than the first cylinder
The diameter of type guide groove, shield top are provided with fuel feed hole, and fuel feed hole is communicated with the second cylindrical type guide groove, and fuel feed hole is located at second
The top of cylindrical type guide groove, when electromagnet two charges, grease gun is led by the second cylindrical type of two suction phase shield of electromagnet
Trench bottom is mobile, at this point, the big cylindrical body of grease gun upper end covers fuel feed hole, prevents butter to enter cylindrical type and leads
Slot；The electromagnet two is installed on the top of the second cylindrical type guide groove；The grease gun is located in the cylindrical type guide groove of shield,
Grease gun is made of two cylindrical bodies that small one and large one is coaxially disposed, the cylindrical type guide groove on the diameter and shield of cylindrical body
Diameter is corresponding, and the middle position of grease gun is provided in the axial direction with oil outlet, and oil outlet penetrates through the both ends of grease gun, on shield
Multiple orientation setting grease guns improve the efficiency of oiling；The spring two is located in the cylindrical type guide groove of shield, and spring is used
In connection electromagnet two and grease gun.When work, oiling motor band moving cam is rotated, so that the minimum point of cam connects with movable plate
Touching, such movable plate are just moved to extreme lower position along the sliding slot of cabinet, and motion bar pushes shield to move down smooth incite somebody to action
Tie bolt covers, and then electromagnet two powers off, and grease gun is moved along the cylindrical type guide groove of shield under gravity
Close to tie bolt, grease gun smoothly flows into the cylindrical type of shield out of the oil inlet hole site on shield, butter at this time
Guide groove is simultaneously flowed near tie bolt by the oil outlet in grease gun, and the painting oil guard to tie bolt, shield are realized
Presence butter when avoiding oiling splashes, pollute ambient enviroment.
The cleaning modul includes cylinder body, piston rod, piston plate, spring three, air accumulator and tracheae, and the cylinder body is fixed on
Below cabinet；The piston-rod lower end, piston rod upper end pass through the bottom of box and extend in cabinet；The piston plate is fixed on work
Stopper rod upper end, piston plate are in contact with cam positioned at cylinder interior；On the piston rod, spring three, which is located at, lives for the installation of spring three
Seben and cabinet；The air accumulator is used to store the compressed air of cylinder body generation；The shield upper end is evenly arranged with exhaust
Hole, gas vent and air accumulator are realized by tracheae and are connected.In the work of oiling module, cam is rotated the piston plate below cam
Compression, the presence of spring three ensure that the smooth reset of piston plate downwards, to realize piston rod in the intracorporal fortune up and down of cylinder
Dynamic, to smoothly produce compressed air, for generated compressed-air-storing in air accumulator, the gas in air accumulator passes through gas
Pipe injects in shield, realizes the cleaning to grease gun muzzle, when shield moves downward, air-flow will be near tie bolt
Sundries blow away, prepare for oiling.
The electricity generation module includes solar panel, power generation cover, flabellum, generator and support base, the solar-electricity
Pond plate is laid on the outer wall of cabinet；The power generation cover is located at the top of cabinet；The flabellum is mounted on power generation by support base
On cover；The alternator shaft is connected with flabellum.The solar panel of tank surface converts solar energy into electrical energy, for dress
It sets work and has saved energy；Due to more spacious around railway, wind-force is more sufficient, drives flabellum rotation to realize wind by wind
It can be converted into electric energy, optimize the utilization of the energy.
The beneficial effects of the present invention are:
1. a kind of railroad ties bolt curing means of the present invention, walking module of the present invention, is removed locating module
Rust module and oiling module cooperate with each other derusting and the inunction maintenance realized to tie bolt, and walking module drives cabinet to exist
The positioning with the cooperation realization device of locating module, then walking module stop motion, derusting device are moved through on rail
The derusting to tie bolt is realized in work, and oiling module carries out oiling, derusting module and oiling mould to the tie bolt through derusting
Block is located at the top of two tie bolts, and derusting module can be worked at the same time with oiling module, greatly improves the effect of maintenance
Rate.
2. a kind of railroad ties bolt curing means of the present invention, the oiling module work generates cleaning modul
Compressed air, compressed air caused by cleaning modul are supplied by tracheae phase oiling end of module, are realized to grease gun rifle
The cleaning of mouth, and when oiling module is mobile to tie bolt, the sundries around tie bolt is carried out by compressed air clear
Reason avoids the accumulation of tie bolt attachment sundries, causes the accelerated corrosion of tie bolt, improve the effect of maintenance.
3. a kind of railroad ties bolt curing means of the present invention, the electricity generation module take full advantage of railway periphery
Wind energy abundant and solar energy provide fully energy reserves for the normal work of device, avoiding device because energy can not and
When supplement cause to stop working, improve device work stability；Meanwhile generated sufficient electrical energy is also staff's
Life is provided convenience, and the environment of work is improved.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings.
Fig. 1 is main view of the invention；
Fig. 2 is the partial enlarged view of Fig. 1；
Fig. 3 is A-A cross-sectional view in Fig. 1；
Fig. 4 is B-B cross-sectional view in Fig. 1；
Fig. 5 is C-C cross-sectional view in Fig. 1；
Fig. 6 is D-D cross-sectional view in Fig. 5；
Fig. 7 is E-E cross-sectional view in Fig. 6；
Fig. 8 is F-F cross-sectional view in Fig. 3；
In figure: cabinet 1, walking module 2, locating module 3, derusting module 4, oiling module 5, cleaning modul 6, electricity generation module
7, LED light 11, fixed frame 21, traveling wheel 22, transmission shaft 23, auxiliary wheel 24, gear 25, movable motor 26, outer cylinder 31, sliding block
32, electromagnet 1, spring 1, locating rod 35, close switch 36, lifter plate 41, lifting cylinder 42, derusting bar 43, steel wire
It is ball 44, belt wheel 1, belt wheel 2 46, belt 47, derusting motor 48, fuel tank 51, movable plate 52, motion bar 53, locating piece 54, convex
Take turns 55, oiling motor 56, shield 57, electromagnet 2 58, grease gun 59, cylinder body 61, piston rod 62, piston plate 63, spring three
64, power generation cover 71, flabellum 72, generator 73.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As shown in Figures 1 to 8, a kind of railroad ties bolt curing means of the present invention, including cabinet 1, walking mould
Block 2, locating module 3, derusting module 4, oiling module 5, cleaning modul 6 and electricity generation module 7, the cabinet 1 are cuboid, cabinet
1 top is provided with LED light 11, and LED light 11 is used to provide illumination for staff；The walking module 2 is located under cabinet 1
Side, walking module 2 are walked on rail for drive case 1；The locating module 3 is located at the bottom of cabinet 1, locating module 3
For realizing the positioning of device；The derusting module 4 is located at the bottom of cabinet 1, and derusting module 4 is for removing on tie bolt
Rusty stain；The oiling module 5 is mounted on 1 bottom of cabinet, and oiling module 5 is located at derusting 4 rear of module, oiling module 5 for pair
Tie bolt by derusting adds butter, maintains tie bolt, slows down the corrosion of tie bolt；The cleaning modul 6
For clear up and blow away the sundries near tie bolt convenient for oiling to oiling device；The electricity generation module 7 is located at case
On body 1, electricity generation module 7 is used to convert wind energy and solar energy to electric energy as device power supply.
The walking module 2 includes fixed frame 21, traveling wheel 22, transmission shaft 23, bracket, auxiliary wheel 24, supporting plate, gear 25
With movable motor 26, the traveling wheel 22 is mounted on four angles of 1 bottom of cabinet by fixed frame 21, traveling wheel 22 and rail
Upper surface contact；23 quantity of transmission shaft is one, and 23 both ends of transmission shaft are mounted on two traveling wheels 22 in 1 left side of cabinet,
Transmission shaft 23 and rail direction are perpendicular, and the circumferential surface in 23 middle position of transmission shaft offers one section of tooth-shape structure；It is described auxiliary
Helping 24 quantity of wheel is four, and auxiliary wheel 24 realizes fixation, auxiliary wheel 24 and rail by being mounted on the bracket of 21 side of fixed frame
Side contact, auxiliary wheel 24 are located at the outside of rail；The gear 25 is fixed on 1 bottom of cabinet, gear 25 and biography by supporting plate
The tooth-shape structure in 23 middle position of moving axis is meshed；The movable motor 26 is fixed on supporting plate, and movable motor 26 is for driving
Gear 25 rotates.When work, traveling wheel 22 is placed on two rail first, auxiliary wheel 24 is located at the outer of two rail at this time
Side is simultaneously contacted with rail, ensure that traveling wheel 22 is moved along rail straight line always；Then movable motor 26 is with 25 turns of moving gear
Dynamic, the rotation of gear 25 is so that transmission shaft 23 drives traveling wheel 22 to rotate synchronously to realize fortune of the traveling wheel 22 on rail
It is dynamic.
The locating module 3 includes outer cylinder 31, sliding block 32, electromagnet 1, spring 1, locating rod 35 and close switch
36,1 bottom of cabinet offers threaded hole vertically；The outer cylinder 31 is cylindrical body, and 31 surface of outer cylinder offers screw thread, outer cylinder
31 are mounted on 1 bottom of cabinet by threaded hole, and 31 lower surface middle position of outer cylinder offers first hole, on the top of first hole
Portion offers second hole, and second hole is greater than first hole；The sliding block 32 is located in the second hole of outer cylinder 31, sliding block 32
To be rectangular, setting offers rectangular through-hole on sliding block 32, and the length direction of rectangular through-hole is parallel with rail direction；The electromagnetism
Iron 1 is mounted on the bottom of the second hole of outer cylinder 31；The spring 1 is located in outer cylinder 31, and one 34 lower end of spring is fixed
In 32 upper end of sliding block, one 34 upper end of spring is connected with electromagnet 1；35 top of locating rod is hinged on the square of sliding block 32
In shape through-hole, 35 two sides of locating rod are in contact with the rectangular through-hole of sliding block 32, and 35 lower end of locating rod passes through outer cylinder 31, sliding block 32
When extreme lower position in 31 second hole of outer cylinder, the height of 35 lower end of locating rod is lower than the height of railroad sleeper upper surface；Institute
It states and is mounted in the rectangular through-hole of sliding block 32 close to switch 36, the top of sliding block 32 is located at close to switch 36.When traveling wheel 22 exists
When moving on rail, it is thus necessary to determine that the position of rail: firstly, electromagnet 1 powers off, locating rod 35 is located at two neighboring at this time
Between sleeper, sliding block 32 is moved down with locating rod 35 under the effect of gravity, and the height of 35 lower end of locating rod is lower than on sleeper
The height on surface, then locating rod 35 continues to move under the drive of traveling wheel 22, until locating rod 35 is contacted with sleeper side,
Locating rod 35 is swung due to being hinged in sliding block 32 at this time, thus 35 upper end of locating rod and, touching mobile close to switch 36
It sends out close to switch 36, therefore movable motor 26 stops working, and realizes the positioning of device.
The derusting module 4 includes lifter plate 41, lifting cylinder 42, derusting bar 43, steel wire lump 44, belt wheel 1, belt wheel
2 46, belt 47 and the motor 48 that derusts, offer rectangular through-hole on the front-rear side walls of the cabinet 1, rectangular through-hole is located at cabinet 1
The left side of threaded hole offers circular hole on cabinet 1 vertically, and circular hole is communicated with the rectangular through-hole on cabinet front and rear wall；The lifting
Plate 41 is horizontally arranged in cabinet 1, and the rectangular through-hole that 41 both ends of lifter plate pass through 1 front-rear side walls of cabinet extends outwardly, lifter plate
41 can move up and down in rectangular through-hole；42 quantity of lifting cylinder is two, and lifting cylinder 42 is fixed on the top of cabinet 1
Portion, the circular hole that 42 piston rod of lifting cylinder passes through on cabinet 1 are connected with lifter plate 41；43 quantity of derusting bar is four, is removed
Rust bar 43 is located at the lower section of lifter plate 41, four tie spiral shells on the same straight line vertical with rail direction of the position for the bar 43 that derusts
The position of bolt is corresponding, and 43 axle center of bar is at a distance from locating rod side and tie bolt is identical at a distance from sleeper side for derusting,
When locating rod 35, which is moved to, to be contacted with tie side, derusting bar 43 is just moved to above tie bolt；The steel wire lump 44 is solid
It is scheduled on the lower end of derusting bar 43, steel wire lump 44 in rotation for removing the rusty stain on tie bolt；The belt wheel 1 and band
It takes turns 2 46 to be connected positioned at 41 upper surface of lifter plate, belt wheel 1 and belt wheel 2 46 with derusting 43 upper end of bar, one 45 quantity of belt wheel
It is three for two, belt wheel, 2 46 quantity, belt wheel 1 is in the both ends of belt wheel 2 46, and one 45 diameter of belt wheel is greater than the straight of belt wheel 2 46
Diameter；47 quantity of belt is one, and belt wheel 1 and belt wheel 2 46 are realized by belt 47 and connected；48 quantity of derusting motor
It is one, derusting motor 48 is fixed on the lower section of lifter plate 41, and derusting 48 output shaft of motor passes through lifter plate 41 and middle position
Belt wheel 2 46 is connected.When derust module 4 be moved to the surface of tie bolt when, lifting cylinder 42 drive lifter plate 41 along
The rectangular through-hole of cabinet 1 moves downward, so that the steel wire lump 44 and tie threaded bolt contacts of derusting 43 lower end of bar；Then derust motor
48 band movable belt pulleys 2 46 rotate, and under the action of belt 47, belt wheel 1 and belt wheel 2 46 are rotated synchronously, thus with belt wheel 1
The derusting bar 43 being connected with belt wheel 2 46 rotates, and such steel wire lump 44 just realizes movement, to complete to tie bolt
The removal of surface rusty stain.
The oiling module 5 includes fuel tank 51, movable plate 52, motion bar 53, locating piece 54, shaft, cam 55, oiling electricity
Machine 56, shield 57, electromagnet 2 58, grease gun 59 and spring two, the top of fuel tank 51 setting and cabinet 1；The case
Sliding slot is offered on the front and rear wall of body 1, sliding slot is located on the right side of the rectangular through-hole on 1 front and rear wall of cabinet；The movable plate 52 is horizontal
It is mounted in cabinet 1, the sliding slot that 52 both ends of movable plate pass through on 1 front and rear wall of cabinet extends outwardly, and movable plate 52 being capable of edge
The sliding slot of cabinet 1 move up and down, offer location hole along the outer wall level of cabinet 1 on the left and right side of movable plate 52；Institute
State the lower section that motion bar 53 is installed on movable plate 52, four on the same straight line vertical with rail direction of the position of motion bar 53
The position of tie bolt is corresponding, the pillow of the distance between motion bar 53 and derusting bar 43 with same position on adjacent two sleepers
The distance of rail bolt is identical, and when locating rod 35, which is moved to, to be contacted with tie side, derusting bar 43 is just moved on tie bolt
Side, motion bar 53 is located above adjacent tie bolt at this time；The locating piece 54 is mounted on the positioning hole of movable plate 52, fixed
Position block 54 is in contact with the side wall of cabinet 1, and the locating piece 54 being mounted on movable plate 52 is in contact with the front and rear wall of cabinet 1, keeps away
Exempt from run-off the straight during moving up and down of movable plate 52, ensure that movable plate 52 always in horizontality；Described turn
Axis both ends horizontal is mounted in the left and right sidewall of cabinet 1, and shaft is located at 52 lower section of movable plate；The cam 55 is mounted on shaft
On, cam 55 is located at the contact of movable plate 52, and cam 55 is for driving movable plate 52 to move up and down；The oiling motor 56 is mounted on
On the right side wall of cabinet 1,56 output shaft of oiling motor is connected with shaft；The shield 57 is cuboid, and shield 57 is pacified
Mounted in the lower section of motion bar 53, rectangular recess is offered on the lower end surface of shield 57, is tilted upwards on the inner wall of shield 57
The first cylindrical type guide groove is offered, the bottom of the first cylindrical type guide groove coaxially offers the second cylindrical type guide groove, the second cylindrical type
The diameter of guide groove is greater than the diameter of the first cylindrical type guide groove, and 57 top of shield is provided with fuel feed hole, fuel feed hole and the second cylinder
Type guide groove communicates, and fuel feed hole is located at the top of the second cylindrical type guide groove, and when electromagnet 2 58 charges, grease gun 59 is by electromagnet
Second cylindrical type guide groove bottom of 2 58 suction phase shields 57 is mobile, at this point, the big cylindrical body of 59 upper end of grease gun is to oil inlet
Hole is covered, and butter is prevented to enter cylindrical type guide groove；The electromagnet 2 58 is installed on the top of the second cylindrical type guide groove；
The grease gun 59 is located in the cylindrical type guide groove of shield 57, two cylindrical bodies that grease gun 59 has small one and large one to be coaxially disposed
Composition, the diameter of cylindrical body is corresponding with the diameter of cylindrical type guide groove on shield 57, and the middle position of grease gun 59 is along axis
To oil outlet is offered, oil outlet penetrates through the both ends of grease gun 59, and multiple orientation setting grease guns 59 improve on shield 57
The efficiency of oiling；The spring two is located in the cylindrical type guide groove of shield 57, and spring is for connecting electromagnet 2 58 and oiling
Rifle 59.When work, oiling motor 56 is rotated with moving cam 55, so that the minimum point of cam 55 is contacted with movable plate 52, it is living in this way
Movable plate 52 is just moved to extreme lower position along the sliding slot of cabinet 1, and motion bar 53 pushes shield 57 to move down smoothly will pillow
Rail bolt covers, and then electromagnet 2 58 powers off, and grease gun 59 is under gravity along the cylindrical type guide groove of shield 57
Tie bolt is moved close to, grease gun 59 smoothly flows into shield out of the oil inlet hole site on shield 57, butter at this time
57 cylindrical type guide groove is simultaneously flowed near tie bolt by the oil outlet in grease gun 59, and the oiling to tie bolt is realized
Protection, the splashes of butter when the presence of shield 57 avoids oiling pollute ambient enviroment.
The cleaning modul 6 includes cylinder body 61, piston rod 62, piston plate 63, spring 3 64, air accumulator and tracheae, described
Cylinder body 61 is fixed on 1 lower section of cabinet；62 lower end of piston rod, 62 upper end of piston rod pass through 1 bottom of cabinet and extend to cabinet 1
It is interior；The piston plate 63 is fixed on 62 upper end of piston rod, and piston plate 63 is in contact inside cylinder body 61 with cam 55；The bullet
Spring 3 64 is mounted on piston rod 62, and spring 3 64 is located at piston plate 63 and cabinet 1；The air accumulator is for storing the production of cylinder body 61
Raw compressed air；57 upper end of shield is evenly arranged with gas vent, gas vent and air accumulator and realizes connection by tracheae.
When oiling module 5 works, the rotation of cam 55 compresses downwards the piston plate 63 of 55 lower section of cam, and the presence of spring 3 64 guarantees
The smooth reset of piston plate 63, so that up and down motion of the piston rod 62 in cylinder body 61 is realized, to smoothly produce pressure
Contracting air, in air accumulator, the gas in air accumulator is injected in shield 57 generated compressed-air-storing by tracheae, real
The cleaning to 59 muzzle of grease gun is showed, when shield 57 moves downward, air-flow blows away the sundries near tie bolt, is
Oiling is prepared.
The electricity generation module 7 include solar panel, power generation cover 71, flabellum 72, generator 73 and support base, it is described too
Positive energy solar panel is laid on the outer wall of cabinet 1；The power generation cover 71 is located at the top of cabinet 1；The flabellum 72 passes through support
Seat is mounted on power generation cover 71；73 shaft of generator is connected with flabellum 72.The solar panel on 1 surface of cabinet will too
Sun can be converted into electric energy, save energy for device work；Due to more spacious around railway, wind-force is more sufficient, passes through wind band
The dynamic rotation of flabellum 72, which realizes, converts wind energy into electric energy, optimizes the utilization of the energy.
Specific workflow is as follows:
When work, traveling wheel 22 is placed on two rail first, auxiliary wheel 24 is located at the outside of two rail at this time
And contacted with rail, it ensure that traveling wheel 22 is moved along rail straight line always；Then movable motor 26 is rotated with moving gear 25,
The rotation of gear 25 is so that transmission shaft 23 drives traveling wheel 22 to rotate synchronously to realize movement of the traveling wheel 22 on rail.
Traveling wheel 22 on rail when moving, it is thus necessary to determine that the position of rail: firstly, electromagnet 1 powers off, locating rod 35 at this time
Between two neighboring sleeper, sliding block 32 is moved down with locating rod 35 under the effect of gravity, the height of 35 lower end of locating rod
Lower than the height of sleeper upper surface, then locating rod 35 continues to move under the drive of traveling wheel 22, until locating rod 35 and rail
Occipital face contact, locating rod 35 is swung due to being hinged in sliding block 32 at this time, so that 35 upper end of locating rod is opened with close
36 mobile, the close switches 36 of triggering are closed, therefore movable motor 26 stops working, and realizes the positioning of device.
When locating rod 35, which is moved to, to be contacted with tie side, derusting bar 43 is just moved to above tie bolt；Then, it rises
Sending down abnormally ascending cylinder 42 drive lifter plate 41 moved downward along the rectangular through-hole of cabinet 1 so that derusting 43 lower end of bar steel wire lump 44 with
Tie threaded bolt contacts；Then derusting motor 48 is rotated with movable belt pulley 2 46, under the action of belt 47, belt wheel 1 and belt wheel two
46 rotate synchronously, so that the derusting bar 43 being connected with belt wheel 1 and belt wheel 2 46 rotates, such steel wire lump 44 is just realized
Movement, to complete the removal to tie bolt surface rusty stain.
When derusting bar 43 is just moved to above tie bolt, motion bar 53 is just above adjacent tie bolt.Firstly,
Oiling motor 56 is rotated with moving cam 55 so that the minimum point of cam 55 is contacted with movable plate 52, such movable plate 52 just along
The sliding slot of cabinet 1 is moved to extreme lower position, and motion bar 53 pushes shield 57 to move down and smoothly covers tie bolt, so
Electromagnet 2 58 powers off afterwards, and grease gun 59 moves close to tie spiral shell along the cylindrical type guide groove of shield 57 under gravity
Bolt, for grease gun 59 out of the oil inlet hole site on shield 57, butter smoothly flows into the cylindrical type guide groove of shield 57 at this time
And flowed near tie bolt by the oil outlet in grease gun 59, realize the painting oil guard to tie bolt, shield 57
Presence butter when avoiding oiling splashes, pollute ambient enviroment.
When oiling module 5 works, the rotation of cam 55 compresses downwards the piston plate 63 of 55 lower section of cam, spring 3 64
In the presence of ensure that the smooth reset of piston plate 63, so that up and down motion of the piston rod 62 in cylinder body 61 is realized, thus smoothly
Compressed air is produced, in air accumulator, the gas in air accumulator is injected by tracheae to be protected generated compressed-air-storing
In cover 57, the cleaning to 59 muzzle of grease gun is realized, when shield 57 moves downward, air-flow will be miscellaneous near tie bolt
Object is blown away, and is prepared for oiling.
The solar panel on 1 surface of cabinet converts solar energy into electrical energy, and has saved energy for device work；Due to iron
More spacious around road, wind-force is more sufficient, drives the rotation of flabellum 72 to realize by wind and converts wind energy into electric energy, optimize energy
The utilization in source.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (5)
1. a kind of railroad ties bolt curing means, it is characterised in that: including cabinet (1), walking module (2), locating module
(3), it derusts module (4), oiling module (5), cleaning modul (6) and electricity generation module (7), the cabinet (1) are cuboid, cabinet
(1) top is provided with LED light (11), and LED light (11) is used to provide illumination for staff；The walking module (2) is located at case
The lower section of body (1), walking module (2) are walked on rail for drive case (1)；The locating module (3) is located at cabinet (1)
Bottom, locating module (3) for realizing device positioning；Derusting module (4) is located at the bottom of cabinet (1), and derust mould
Block (4) is used to remove the rusty stain on tie bolt；The oiling module (5) is mounted on cabinet (1) bottom, oiling module (5) position
In derusting module (4) rear, oiling module (5) is used to add butter to the tie bolt by derusting, protects to tie bolt
It supports, slows down the corrosion of tie bolt；The cleaning modul (6) is used to carry out oiling device cleaning and will be near tie bolt
Sundries blows away convenient for oiling；The electricity generation module (7) is located on cabinet (1), and electricity generation module (7) is used to turn wind energy and solar energy
Electric energy is turned to as device power supply；
The walking module (2) include fixed frame (21), traveling wheel (22), transmission shaft (23), bracket, auxiliary wheel (24), supporting plate,
Gear (25) and movable motor (26), the traveling wheel (22) are mounted on four angles of cabinet (1) bottom by fixed frame (21)
On, traveling wheel (22) is contacted with rail upper surface；Transmission shaft (23) quantity is one, and transmission shaft (23) both ends are mounted on cabinet
(1) on two traveling wheels (22) on the left of, transmission shaft (23) and rail direction are perpendicular, the circumference in transmission shaft (23) middle position
Surface offers one section of tooth-shape structure；Auxiliary wheel (24) quantity is four, and auxiliary wheel (24) is by being mounted on fixed frame (21)
The bracket of side, which is realized, to be fixed, and auxiliary wheel (24) is contacted with the side of rail, and auxiliary wheel (24) is located at the outside of rail；The tooth
It takes turns (25) and cabinet (1) bottom is fixed on by supporting plate, gear (25) is meshed with the tooth-shape structure in transmission shaft (23) middle position；
The movable motor (26) is fixed on supporting plate, and movable motor (26) is for driving gear (25) to rotate；
The locating module (3) include outer cylinder (31), sliding block (32), electromagnet one (33), spring one (34), locating rod (35) and
Close to switch (36), cabinet (1) bottom offers threaded hole vertically；The outer cylinder (31) is cylindrical body, outer cylinder (31) table
Face offers screw thread, and outer cylinder (31) is mounted on cabinet (1) bottom by threaded hole, and outer cylinder (31) lower surface middle position offers
First hole, offers second hole at the top of first hole, and second hole is greater than first hole；The sliding block (32) is located at
In the second hole of outer cylinder (31), sliding block (32) be it is rectangular, on sliding block (32) setting offer rectangular through-hole, the length of rectangular through-hole
It is parallel with rail direction to spend direction；The electromagnet one (33) is mounted on the bottom of the second hole of outer cylinder (31)；The bullet
Spring one (34) is located in outer cylinder (31), and spring one (34) lower end is fixed on sliding block (32) upper end, spring one (34) upper end and electromagnetism
Iron one (33) is connected；Locating rod (35) top is hinged in the rectangular through-hole of sliding block (32), locating rod (35) two sides
It is in contact with the rectangular through-hole of sliding block (32), locating rod (35) lower end passes through outer cylinder (31), and sliding block (32) is in outer cylinder (31) the
When the extreme lower position of two square holes, the height of locating rod (35) lower end is lower than the height of railroad sleeper upper surface；The close switch
(36) it is mounted in the rectangular through-hole of sliding block (32), the top of sliding block (32) is located at close to switch (36).
2. a kind of railroad ties bolt curing means according to claim 1, it is characterised in that: the derusting module (4)
Including lifter plate (41), lifting cylinder (42), derusting bar (43), steel wire lump (44), belt wheel one (45), belt wheel two (46), belt
(47) it and derusts motor (48), offers rectangular through-hole on the front-rear side walls of the cabinet (1), rectangular through-hole is located at cabinet (1)
The left side of threaded hole offers circular hole on cabinet (1) vertically, and circular hole is communicated with the rectangular through-hole on cabinet front and rear wall；The liter
Drop plate (41) is horizontally arranged in cabinet (1), and lifter plate (41) both ends pass through the rectangular through-hole of cabinet (1) front-rear side walls to extension
It stretches, lifter plate (41) can move up and down in rectangular through-hole；Lifting cylinder (42) quantity is two, and lifting cylinder (42) is solid
It is scheduled on the top of cabinet (1), the circular hole that lifting cylinder (42) piston rod passes through on cabinet (1) is connected with lifter plate (41)；Institute
Stating derusting bar (43) quantity is four, and derusting bar (43) is located at the lower section of lifter plate (41), the position and rail side of derusting bar (43)
The position of four tie bolts on vertical same straight line is corresponding, derusts bar (43) axle center at a distance from locating rod side
It is identical at a distance from sleeper side with tie bolt；The steel wire lump (44) is fixed on the lower end of derusting bar (43)；The belt wheel
One (45) and belt wheel two (46) are located at lifter plate (41) upper surface, belt wheel one (45) and belt wheel two (46) and derusting bar (43) upper end
It is connected, belt wheel one (45) quantity is that two, belt wheel two (46) quantity is three, and belt wheel one (45) is in the both ends of belt wheel two (46),
Belt wheel one (45) diameter is greater than the diameter of belt wheel two (46)；Belt (47) quantity is one, belt wheel one (45) and belt wheel two
(46) connection is realized by belt (47)；Derusting motor (48) quantity is one, and derusting motor (48) is fixed on lifter plate
(41) lower section, derusting motor (48) output shaft pass through lifter plate (41) and are connected with the belt wheel two (46) in middle position.
3. a kind of railroad ties bolt curing means according to claim 2, it is characterised in that: the oiling module (5)
Including fuel tank (51), movable plate (52), motion bar (53), locating piece (54), shaft, cam (55), oiling motor (56), protection
Cover (57), electromagnet two (58), grease gun (59) and spring two, the top of fuel tank (51) setting and cabinet (1)；The case
Sliding slot is offered on the front and rear wall of body (1), sliding slot is located on the right side of the rectangular through-hole on cabinet (1) front and rear wall；The movable plate
(52) it is horizontally arranged in cabinet (1), the sliding slot that movable plate (52) both ends pass through on cabinet (1) front and rear wall extends outwardly, activity
Plate (52) can be moved up and down along the sliding slot of cabinet (1), and the left and right side of movable plate (52) is horizontal along the outer wall of cabinet (1)
Offer location hole；The motion bar (53) is installed on the lower section of movable plate (52), the position and rail direction of motion bar (53)
The position of four tie bolts on vertical same straight line is corresponding, motion bar (53) and derusting the distance between bar (43) with
The distance of the tie bolt of same position is identical on adjacent two sleepers；The locating piece (54) is mounted on determining for movable plate (52)
In the hole of position, locating piece (54) is in contact with the side wall of cabinet (1)；The both ends of the shaft is horizontally arranged at the left and right sides of cabinet (1)
On wall, shaft is located at below movable plate (52)；The cam (55) is mounted in shaft, and two cams (55) are located at two activities
Below plate (52), cam (55) is in contact with movable plate (52), and cam (55) is for driving movable plate (52) to move up and down；It is described
Oiling motor (56) is mounted on the right side wall of cabinet (1), and oiling motor (56) output shaft is connected with shaft；The shield
It (57) is cuboid, shield (57) is mounted on the lower section of motion bar (53), offers rectangle on the lower end surface of shield (57)
Groove, inclination offers the first cylindrical type guide groove upwards on the inner wall of shield (57), and the bottom of the first cylindrical type guide groove is coaxial
The second cylindrical type guide groove is offered, the diameter of the second cylindrical type guide groove is greater than the diameter of the first cylindrical type guide groove, shield (57)
Top is provided with fuel feed hole, and fuel feed hole is communicated with the second cylindrical type guide groove, and fuel feed hole is located at the top of the second cylindrical type guide groove；Institute
State the top that electromagnet two (58) is installed on the second cylindrical type guide groove；The grease gun (59) is located at the cylindrical type of shield (57)
In guide groove, grease gun (59) is made of two cylindrical bodies that small one and large one is coaxially disposed, the diameter of cylindrical body and shield (57)
On cylindrical type guide groove diameter it is corresponding, the middle position of grease gun (59) is provided in the axial direction with oil outlet, oil outlet perforation
The both ends of grease gun (59)；The spring two is located in the cylindrical type guide groove of shield (57), and spring is for connecting electromagnet two
(58) and grease gun (59).
4. a kind of railroad ties bolt curing means according to claim 3, it is characterised in that: the cleaning modul (6)
Including cylinder body (61), piston rod (62), piston plate (63), spring three (64), air accumulator and tracheae, the cylinder body (61) is fixed on
Below cabinet (1)；Piston rod (62) lower end, piston rod (62) upper end pass through cabinet (1) bottom and extend in cabinet (1)；
The piston plate (63) is fixed on piston rod (62) upper end, and piston plate (63) is in contact in cylinder body (61) with cam (55)
Portion；The spring three (64) is mounted on piston rod (62), and spring three (64) is located at piston plate (63) and cabinet (1)；The storage
Gas tank is used to store the compressed air of cylinder body (61) generation；Shield (57) upper end is evenly arranged with gas vent, gas vent
It is realized and is connected by tracheae with air accumulator.
5. a kind of railroad ties bolt curing means according to claim 1, it is characterised in that: the electricity generation module (7)
Including solar panel, power generation cover (71), flabellum (72), generator (73) and support base, the solar panel is laid with
On the outer wall of cabinet (1)；The power generation cover (71) is located at the top of cabinet (1)；The flabellum (72) is installed by support base
On power generation cover (71)；Generator (73) shaft is connected with flabellum (72).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711416976.7A CN108086072B (en) | 2017-12-25 | 2017-12-25 | A kind of railroad ties bolt curing means |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711416976.7A CN108086072B (en) | 2017-12-25 | 2017-12-25 | A kind of railroad ties bolt curing means |
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| Publication Number | Publication Date |
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| CN108086072A CN108086072A (en) | 2018-05-29 |
| CN108086072B true CN108086072B (en) | 2019-07-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711416976.7A Active CN108086072B (en) | 2017-12-25 | 2017-12-25 | A kind of railroad ties bolt curing means |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108131550B (en) * | 2017-12-25 | 2019-11-01 | 绍兴柯桥兴旺印纸印花有限公司 | A kind of railroad ties service sleeve oiling equipment |
| CN109355988A (en) * | 2018-12-03 | 2019-02-19 | 南通航运职业技术学院 | A kind of harbor traffic track derusting device |
| CN110700028B (en) * | 2019-10-31 | 2021-02-19 | 海安睿华纺织科技有限公司 | Continuous rail bolt rust removal device |
| CN110616601B (en) * | 2019-10-31 | 2020-11-17 | 郑州铁路职业技术学院 | Railway sleeper bolt rust cleaning protector |
| CN117489664B (en) * | 2024-01-02 | 2024-04-02 | 山东星辉航空液压有限公司 | Timing maintenance device for mining hydraulic cylinder |
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