CN108085825A - A kind of processing method of denim fabric - Google Patents

A kind of processing method of denim fabric Download PDF

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Publication number
CN108085825A
CN108085825A CN201810096795.9A CN201810096795A CN108085825A CN 108085825 A CN108085825 A CN 108085825A CN 201810096795 A CN201810096795 A CN 201810096795A CN 108085825 A CN108085825 A CN 108085825A
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China
Prior art keywords
plate
water
denim fabric
fabric
sparge pipe
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CN201810096795.9A
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Chinese (zh)
Inventor
俞建松
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Haining Brocade Ditan Chemical Fiber Co Ltd
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Haining Brocade Ditan Chemical Fiber Co Ltd
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Priority to CN201810096795.9A priority Critical patent/CN108085825A/en
Publication of CN108085825A publication Critical patent/CN108085825A/en
Withdrawn legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/533—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads antistatic; electrically conductive
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/04—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by suction
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D06B23/021—Compressive rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D06B23/026—Rollers characterised by particular surface features
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/22—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
    • D06P1/228—Indigo
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • D06P3/8228—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using one kind of dye
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/10—Animal fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/38—Polyurethanes
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00—Protein-based fibres, e.g. animal fibres
    • D10B2211/01—Natural animal fibres, e.g. keratin fibres
    • D10B2211/02—Wool
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention provides a kind of processing methods of denim fabric.It solves the technical problems such as existing production method complexity, tedious process.The processing method of this denim fabric, the processing method comprise the following steps：S1, per inch thread density is used as the warp thread of 280 300, use per inch thread density as the weft yarn of 120 150；S2, the warp thread in S1 is dyed using bipseudoindoxyl dye, repeatedly dip dyeing and oxidation, and add in 209 antistatic agent 5g/L, TS bleeding agents 2g/L, glacial acetic acid 4g/L, it is 50 70 DEG C to keep temperature, and it is 11.0 11.5 to adjust pH value, then soft treatment is carried out under conditions of 60 80 DEG C of temperature, drying and processing is carried out under conditions of 80 100 DEG C of temperature；S3, the warp thread after being dyed in S2 is subjected to starching.The present invention has the characteristics that method is simple.

Description

A kind of processing method of denim fabric
Technical field
The present invention relates to a kind of processing methods, particularly a kind of processing method of denim fabric.
Background technology
Traditional denim fabric is that pure cotton is used to be made for raw material after spinning, dyeing starching, weaving, arrangement.To improve ox The performance of young fabric in current denim market, also has using a series of blended fabric, such as cotton and polyester fiber is blended knits Object and cotton and other fibers such as flax, terylene are weaved together with wool yarn fiber, the face that especially wool fiber is made into Expect that its feel, gloss etc. will be better than cotton yarn class fabric, be so greatly enlarged the category and particular/special requirement of denim fabric, more open It has issued with the special denim fabric based on cowboy style and non-cotton.
A kind of cashmere/Modal/cotton/spandex fibre production denim fabric is disclosed through retrieval, such as Chinese patent literature Method【Application number：CN201710770651.2；Publication number：CN107385640A】.This cashmere/Modal/cotton/spandex Fiber produce denim fabric method, cashmere, Modal fibre, cotton fiber, spandex fibre are passed sequentially through feed intake, blowing, Cotton carding, rove, spun yarn, weaving and preshrinking process, wherein it is fine to weigh cashmere, Modal respectively according to following mass percent Dimension, cotton fiber, spandex fibre：Cashmere 3.0~5.5%, Modal fibre 25~40%, cotton fiber 50~72%, spandex are fine Dimension 1.0~2.5%；Cashmere before use using health preserving adjuvant health, ingredient in health preserving adjuvant by with crude oil, antistatic Agent, water composition, and with the additive amount of crude oil is cashmere quality 0.1~0.2%, the additive amount of antistatic agent is cashmere matter Denim fabric is made for the processes such as 1.5~3% of cashmere quality in the 0.5~1.5% of amount, the additive amount of water.
Although the production method disclosed in the patent can produce denim fabric by multiple working procedure, the production Method is complicated, and tedious process, therefore, it is necessary to design a kind of processing method of denim fabric.
The content of the invention
The purpose of the present invention is being directed to existing technology, there are the above problems, it is proposed that a kind of processing side of denim fabric Method, the processing method have the characteristics that method is simple.
The purpose of the present invention can be realized by following technical proposal：A kind of processing method of denim fabric, feature exist In the processing method comprises the following steps：
S1, per inch thread density is used as the warp thread of 280-300 roots, use per inch thread density as 120-150 roots Weft yarn；
S2, the warp thread in S1 is dyed using bipseudoindoxyl dye, repeatedly dip dyeing and oxidation, and add in 209 antistatic agents 5g/L, TS bleeding agent 2g/L, glacial acetic acid 4g/L, it is 50-70 DEG C to keep temperature, and adjusting pH value is 11.0-11.5, then in temperature Soft treatment is carried out under conditions of 60-80 DEG C, drying and processing is carried out under conditions of 80-100 DEG C of temperature；
S3, the warp thread after being dyed in S2 is subjected to starching；
S4, the weft yarn vertical interlaced in the warp thread and S1 after starching in S3 is woven into semi-finished product denim fabric；
S5, the semi-finished product denim fabric in S4 is put into cleaning device and cleans 10-30min, then dried；
S6, the semi-finished product denim fabric after being cleaned in S5 is subjected to final finishing, obtains finished product denim fabric.
This processing method uses per inch thread density as the warp thread of 280-300 roots, use per inch thread density for The weft yarn of 120-150 roots can improve wool yarn intensity and weavability, first warp thread be dyed with bipseudoindoxyl dye, so Soft and drying and processing is carried out to warp thread afterwards, starching then is carried out to warp thread, by loom by warp thread and weft yarns into half into Semi-finished product denim fabric by cleaning device is cleaned, dried by product denim fabric, and then semi-finished product denim fabric is carried out Final finishing, obtains finished product denim fabric, and method is simple.
Warp thread and weft yarn in the step S1 use stock yarn.
It uses with upper type, wool yarn intensity and weavability can be improved.
Warp thread and weft yarn in the step S1 use the raw material of following parts by weight：4-8 parts of wool, cotton fiber 60-75 Part, 12-18 parts of polyester fiber, 10-15 parts of spandex fibre.
Sizing process in the step S3 is as follows successively：Warper beam unwinding, starching, hygroscopic water strand, drying, dry leasing and volume Around.
Slurry in the step S3 is acrylic size.
When denim fabric in the step S4 is weaved, using small tension receiving coil, the weaving process of big opening, loom rotating speed 450- 500r/min。
Final finishing process in the step S6 is as follows successively：Singe, skew, open width braying, open width crabbing, decatize it is pre- Contracting, tank steams and cropping.
Cleaning device in the step S5 includes pedestal, and top is fixed on pedestal has the cleaning case of opening one, clearly Tank-washer one end is input terminal, and the cleaning case other end is output terminal, and an acclivitous importing plate is provided on input terminal, imports plate On offer sliding slot one, the upper end of sliding slot one is introduction part, and the lower end of sliding slot one is connected with the input terminal of cleaning case, output terminal On be provided with an export plate tilted down, export and offer sliding slot two, the upper end of sliding slot two and the output terminal of cleaning case on plate It is connected, the lower end of sliding slot two is leading-out portion, and cleaning upper box part is provided with the support plate for being used to support fabric, and support plate is in water Plain cloth is put, and several water holes are offered in support plate, partition plate one is additionally provided in the middle part of cleaning case, and partition plate one is arranged vertically, Partition plate one will be divided into left purge chamber and the right side except hydroecium inside cleaning case；The fabric in support plate can be carried out clearly by being provided on pedestal The wiper mechanism washed and the water removal body that the fabric in support plate can be removed water.
The operation principle of this cleaning device is：Fabric is imported by importing plate, fabric is supported by support plate, is led to Fabric cleans in over cleaning mechanism, and the water after cleaning is collected by left purge chamber, and fabric is removed water by water removal body, right Except hydroecium collects the water after water removal, fabric is exported, it can be achieved that continuous uninterrupted cleaning, easy to clean by exporting plate.
The support plate includes the connecting plate of tablet, humanoid plate and elasticity, and tablet one end is connected with the lower end of sliding slot one, puts down The plate other end is connected with connecting plate one end, and humanoid plate one end is connected with the connecting plate other end, the humanoid plate other end and sliding slot two Upper end is connected, and is connected in the middle part of connecting plate with partition plate one.
Using more than structure, the left indoor fabric of cleaning is supported by tablet, hydroecium is removed to the right side by humanoid plate Interior fabric is supported, and tablet and humanoid plate are linked together by connecting plate, rational in infrastructure.
The tablet includes four pieces of plate bodys, is connected between adjacent two plate body by the connection sheet of elasticity.
Also there is the diversion division of protrusion in the connection sheet.
Using more than structure, the diversion division protruded above by connection sheet is respectively oriented to the liquid on four pieces of plate bodys, Guide effect is good.
Plate body one, plate body two, plate body three and the plate body four that four pieces of plate bodys are respectively sequentially distributed, plate body one, plate body 2nd, it is respectively and fixedly provided with vibrating motor on plate body three and plate body four.
Using more than structure, the liquid on four pieces of plate bodys is vibrated respectively by vibrating motor, prevents liquid residue On four pieces of plate bodys, vibrating effect is good.
The wiper mechanism includes mounting bracket one, lifting cylinder one, installing plate, telescopic recycling bins and water tank, recycling Case is arranged in left purge chamber, and recycling bins one end can drive its push-rod electric machine one moved back and forth to be connected with one, and recycling bins are another End is connected with partition plate one, and recycling upper box part has opening two, partition plate two is provided in the middle part of recycling bins, and partition plate two is in vertical cloth It puts, partition plate two will be divided into recovery room one and recovery room two inside recycling bins, push-rod electric machine two, push-rod electric machine are fixed on cleaning case Two push rod is horizontally disposed with, and mounting bracket one is fixed on the push rod end of push-rod electric machine two, and lifting cylinder one is fixed on mounting bracket one On, straight down, installing plate is fixed on the piston rod end of lifting cylinder one to the piston rod of lifting cylinder one, on installing plate successively Sparge pipe one, sparge pipe two, sparge pipe three and sparge pipe four are fixed with, sparge pipe one is located at the surface of plate body one, sparge pipe Two are located at the surface of plate body two, and sparge pipe three is located at the surface of plate body three, and sparge pipe four is located at the surface of plate body four, spray Water pipe one is connected by return pipe one with recovery room one, and water pump one and solenoid valve one, sparge pipe two are provided on return pipe one It is connected by return pipe two with recovery room two, water pump two and solenoid valve two is provided on return pipe two, sparge pipe three is by returning Water pipe three, except hydroecium is connected, is provided with water pump three and solenoid valve three with right on return pipe three, sparge pipe four by water-supply-pipe and Water tank is connected, and water pump four and solenoid valve four are provided on water-supply-pipe.
When needing to clean fabric, the piston rod of control lifting cylinder one moves down, the work of lifting cylinder one Stopper rod drives installing plate to move down, and installing plate drives sparge pipe one, sparge pipe two, sparge pipe three and sparge pipe four to move down Above to tablet, the push rod of control push-rod electric machine two moves back and forth, and the push rod of push-rod electric machine two drives mounting bracket one to move back and forth, Mounting bracket one drives lifting cylinder one to move back and forth, and lifting cylinder one drives installing plate to move back and forth, and installing plate drives sparge pipe First, sparge pipe two, sparge pipe three and sparge pipe four move back and forth, meanwhile, control water pump one acts, and water pump one passes through return pipe one Water in recovery room one is transported in sparge pipe one, the fabric on sparge pipe a pair of plate body one cleans back and forth before and after carrying out, and controls Water pump two processed acts, and the water in recovery room two is transported in sparge pipe two by water pump two by return pipe two, and sparge pipe two is to plate Fabric on body two cleans back and forth before and after carrying out, and control water pump three acts, and water pump three is indoor by right water removal by return pipe three Water is transported in sparge pipe three, and sparge pipe three cleans back and forth before and after being carried out to the fabric on plate body three, and control water pump four acts, water Water in water tank is transported in sparge pipe four by pump four by water-supply-pipe, and sparge pipe four comes before and after being carried out to the fabric on plate body four Return cleaning；During cleaning, by push-rod electric machine one recycling bins is driven to move, recovery room one is made to be located at two lower section of plate body, Recovery room two is located at three lower section of plate body, and recovery room one picks up the water of sparge pipe two, and recovery room two picks up the water of sparge pipe three, then sprays Water pipe one can be to the water circulation use of sparge pipe two, and sparge pipe two can compare clean water to sparge pipe three and recycle； When detect recovery room one pick up the water quality of sparge pipe two or recovery room two pick up sparge pipe three water quality it is not up to standard when, control pushes away Bar motor one acts, and push-rod electric machine one drives recycling bins movement, and recovery room one is made to be located at three lower section of plate body, and recovery room two is located at plate Four lower section of body, recovery room one pick up the water of sparge pipe three, and recovery room two picks up the water of sparge pipe four, then sparge pipe one can be to spray Water pipe three compares clean water and recycles, and sparge pipe two can recycle four clean water of sparge pipe；When detecting back Receive room one pick up sparge pipe three water quality it is not up to standard when, control push-rod electric machine one act, push-rod electric machine one drive recycling bins movement, Recycling bins are squeezed flexible, make recovery room one and recovery room two while positioned at the lower section of plate body four, recovery room one and recovery room two are same When pick up the water of sparge pipe four, then sparge pipe one and sparge pipe two can simultaneously recycle four clean water of sparge pipe.
In entire cleaning process, tablet is made using the segmentation structure of four pieces of plate bodys in the water conservancy diversion of the diversion division of protrusion Under, with reference to the vibrating motor set on plate body, sparge pipe one, sparge pipe two, sparge pipe three and sparge pipe everywhere useless can be made Moisture region is flowed downwardly into left purge chamber, meanwhile, the push rod of push-rod electric machine one drives recycling bins action, in the cooperation of recycling bins Under effect, flexibly collected according to the clean-up performance of waste water, so as to while fabric is cleaned up again can to waste water into Row fully recycles, and cleaning performance is good.
The control assembly that push-rod electric machine one can be controlled to act is provided on the pedestal, control assembly includes concentration sensor First, concentration sensor two, indicator light one, indicator light two and controller, concentration sensor one are arranged in recovery room one, and concentration passes Sensor two is arranged in recovery room two, and indicator light one, indicator light two and controller are each attached on pedestal, push-rod electric machine one, dense Degree sensor one, concentration sensor two, indicator light one and indicator light two are connected by circuit with the controller.
When needing to control push-rod electric machine one, the water in recovery room one is detected by concentration sensor one, is passed through Indicator light one indicates the water quality situation in recovery room one, detects the water in recovery room two by concentration sensor two, passes through instruction Lamp two indicates the water quality situation in recovery room two, when indicator light one indicates the water quality in recovery room one or the instruction recycling of indicator light two When water quality in room two is not up to standard, controller receives the control signal of concentration sensor one or concentration sensor two at once, with Controller control push-rod electric machine one acts afterwards, and entire detection process testing process is short, and instruction is apparent, control signal high sensitivity, Reaction speed is fast.
The water removal body includes movable plate, lifting cylinder two, pressing plate, fixed frame and roller, movable plate and is arranged on the right side and removes Above hydroecium, movable plate can drive its moving structure moved back and forth to be connected with one, and lifting cylinder two is fixed on movable plate, rise Straight down, the piston rod end of lifting cylinder two is connected the piston rod of sending down abnormally ascending cylinder two with pressing plate, the upper end of fixed frame and pressing plate It is hinged, roller is rotatably arranged on fixed frame lower end, and roller can be in contact with humanoid plate.
When needing to remove water fabric, the piston rod of control lifting cylinder two moves down, the work of lifting cylinder two Stopper rod band dynamic pressure plate moves down, and pressing plate drives fixed frame to move down, and fixed frame drives roller to be moved downward on humanoid plate, Roller compression is made to be in contact with humanoid plate, by moving structure movable plate is driven to move back and forth, movable plate drives lifting cylinder two It moves back and forth, lifting cylinder two is moved back and forth with dynamic pressure plate, and pressing plate drives fixed frame to move back and forth, and fixed frame drives drum reciprocating It is mobile, make roller reciprocal flat turn campaign on humanoid plate, so as to be compressed fabric and it is removed water, pass through the people of humanoid plate Word inclined-plane extra water stain quickly introduces that right water removal is indoor, and water removal effect is good by what is be squeezed out on fabric.
The moving structure includes stepper motor, driving wheel, driven wheel, synchronous belt, catch bar, guide rod, guide sleeve, balance plate With stent one, stepper motor is fixed on cleaning case, and the output shaft of stepper motor is horizontally disposed with, and driving wheel is fixed on stepper motor Output shaft end, driven wheel is fixed on by axis pin on cleaning case, and synchronous belt is set in outside driving wheel and driven wheel, stent one It is fixed on pedestal, guide rod is horizontally fixed on stent one, and guide sleeve is arranged on guide rod, and balance plate is fixed on guide sleeve, balance Guide groove is offered in plate, guide pad is provided in guide groove, catch bar one end is connected with guide pad, and the catch bar other end is fixed On synchronous belt, movable plate is fixed on guide sleeve.
When needing to move back and forth movable plate, the output shaft of stepper motor is controlled to rotate, the output shaft band of stepper motor Dynamic driving wheel rotates, and driving wheel drives driven wheel to rotate by synchronous belt, and synchronous belt drives catch bar reciprocation cycle to rotate, and promotes Bar drives guide pad reciprocation cycle to rotate, and is slided by guide pad along guide groove, makes guide pad that balance plate be driven to move back and forth, Balance plate drives guide sleeve to move back and forth, and guide sleeve drives movable plate to move back and forth, smooth running.
Flow control valve is additionally provided on the water-supply-pipe.
Using more than structure, the liquid size on water-supply-pipe is adjusted by flow control valve, it is easy to adjust.
Also there is water-absorbing resin layer on the roller.
Using more than structure, absorbed water by water-absorbing resin layer to the fabric after cleaning, good water absorption.
The left purge chamber side is connected with drainpipe one, and solenoid valve five is provided on drainpipe one, and hydroecium side is removed on the right side Drainpipe two is connected with, solenoid valve six is provided on drainpipe two.
One side on the pedestal close to input terminal is fixed with stent two, and fabric roller is provided on stent two, fabric roller End can drive its servomotor one rotated to be connected with one, and the one side on pedestal close to output terminal is fixed with stent three, stent Wind-up roll is provided on three, the end of wind-up roll can drive its servomotor two rotated to be connected with one.
When needing to convey fabric into cleaning case, control servomotor one acts, and servomotor one drives fabric roller to turn It is dynamic, fabric roller is made to discharge fabric, fabric is entered by input terminal in cleaning case；When needing to wind fabric, control Servomotor two acts, and servomotor two drives wind-up roll to rotate, and wind-up roll is made to tighten fabric, fabric is by output terminal from cleaning Output in case.
Mounting base is further fixed on the stent three, wind turbine is provided in mounting base, electric heating tube is provided on wind turbine.
Using more than structure, fabric can be blowed by wind turbine, it is functional good.
Transport mechanism that can be by fabric by being transmitted at importing plate guide ejecting plate is additionally provided on the pedestal.
The transport mechanism includes stent four, mounting bracket two, guide rail, sliding block, servomotor three, gear and rack, stent Four are fixed on pedestal, and mounting bracket two is horizontally fixed on stent four, and mounting bracket two is located above cleaning case, and guide rail is horizontal solid It is scheduled on mounting bracket two, sliding block is arranged on guide rail, and rack is horizontally fixed on mounting bracket two, and rack and guide rail are mutually flat Row, servomotor three are fixed on sliding block, and the output shaft of servomotor three is horizontally disposed with, and gear is fixed on the defeated of servomotor three Go out shaft end, and wheel and rack is meshed, and transmission seat is further fixed on sliding block, transmits and is fixed with lifting cylinder three on seat, rises Straight down, the piston rod end of lifting cylinder three is connected the piston rod of sending down abnormally ascending cylinder three with finger cylinder, fixed in finger cylinder There is the fixture block that fabric can be clamped.
When needing fabric by being transmitted at importing plate guide ejecting plate, the piston rod of lifting cylinder three is controlled to moving down Dynamic, the piston rod of lifting cylinder three drives finger cylinder to move down, and finger cylinder drives fixture block to move down, meanwhile, control Finger cylinder acts, and finger cylinder drives fixture block to clamp fabric, and the output shaft of control servomotor three rotates, servomotor three Shaft driven gear is exported to rotate, it is progressively engaged by gear and rack, sliding block is made to move back and forth along guide rail, sliding block drives transmission Seat moves back and forth, and transmission seat drives lifting cylinder three to move back and forth, and lifting cylinder three drives finger cylinder to move back and forth, finger gas Cylinder drives fixture block to move back and forth, and makes fabric by being moved at importing plate guide ejecting plate.
Compared with prior art, the processing method of this denim fabric has the following advantages：
1st, this processing method uses per inch thread density as the warp thread of 280-300 roots, use per inch thread density for The weft yarn of 120-150 roots can improve wool yarn intensity and weavability, first warp thread be dyed with bipseudoindoxyl dye, so Soft and drying and processing is carried out to warp thread afterwards, starching then is carried out to warp thread, by loom by warp thread and weft yarns into half into Semi-finished product denim fabric by cleaning device is cleaned, dried by product denim fabric, and then semi-finished product denim fabric is carried out Final finishing, obtains finished product denim fabric, and method is simple；
2nd, this cleaning device imports fabric by importing plate, and fabric is supported by support plate, passes through sparge pipe pair Fabric is cleaned, and the water after cleaning is collected by left purge chamber, and fabric is removed water by roller, after water removal is collected in the right side except hydroecium Water, export fabric, it can be achieved that continuous uninterrupted cleaning, easy to clean by exporting plate；
3rd, the left indoor fabric of cleaning is supported by tablet, the right indoor fabric of water removal is carried out by humanoid plate Support, is linked together tablet and humanoid plate by connecting plate, rational in infrastructure；
4th, the diversion division protruded above by connection sheet is respectively oriented to the liquid on four pieces of plate bodys, and guide effect is good；
5th, the liquid on four pieces of plate bodys is vibrated respectively by vibrating motor, prevents liquid residue in four pieces of plate bodys On, vibrating effect is good；
6th, the liquid size on water-supply-pipe is adjusted by flow control valve, it is easy to adjust；
7th, absorbed water by water-absorbing resin layer to the fabric after cleaning, good water absorption；
8th, fabric can be blowed by wind turbine, it is functional good.
Description of the drawings
Fig. 1 is the planar structure schematic diagram of this cleaning device.
Fig. 2 is the partial enlarged view in A portions in Fig. 1.
Fig. 3 is the dimensional structure diagram that this cleaning device removes part.
Fig. 4 is the dimensional structure diagram of water removal body in this cleaning device.
Fig. 5 is the dimensional structure diagram of transport mechanism in this cleaning device.
In figure, 1, pedestal；2nd, push-rod electric machine one；3rd, controller；4th, indicator light one；5th, indicator light two；6th, solenoid valve five；7、 Drainpipe one；8th, concentration sensor one；9th, solenoid valve one；10th, return pipe one；11st, water pump one；12nd, water pump two；13rd, return pipe Two；14th, solenoid valve two；15th, partition plate one；16th, humanoid plate；17th, drainpipe two；18th, solenoid valve six；19th, solenoid valve three；20th, water Pump three；21st, return pipe three；22nd, water tank；23rd, water pump four；24th, solenoid valve four；25th, flow control valve；26th, mounting base；27th, wind Machine；28th, electric heating tube；29th, wind-up roll；30th, servomotor two；31st, stent three；32nd, water-supply-pipe；33rd, plate is exported；34th, concentration Sensor two；35th, recycling bins；36th, partition plate two；37th, connecting plate；38th, plate body four；39th, sparge pipe four；40th, plate body three；41st, spray Water pipe three；42nd, lifting cylinder one；43rd, mounting bracket one；44th, sparge pipe two；45th, stent two；46th, servomotor one；47th, fabric Roller；48th, installing plate；49th, sparge pipe one；50th, connection sheet；51st, plate body two；52nd, plate body one；53rd, vibrating motor；54th, cleaning case； 55th, plate is imported；56th, fixed frame；57th, roller；58th, pressing plate；59th, movable plate；60th, lifting cylinder two；61st, stepper motor；62nd, it is main Driving wheel；63rd, synchronous belt；64th, catch bar；65th, axis pin；66th, driven wheel；67th, guide pad；68th, balance plate；69th, guide rod；70th, lead Set；71st, stent one；72nd, push-rod electric machine two；73rd, stent four；74th, fixture block；75th, finger cylinder；76th, seat is transmitted；77th, lifting air Cylinder three；78th, servomotor three；79th, gear；80th, sliding block；81st, rack；82nd, guide rail；83rd, mounting bracket two.
Specific embodiment
It is specific embodiments of the present invention and with reference to attached drawing below, technical scheme is further described, But the present invention is not limited to these embodiments.
As Figure 1-Figure 5, the processing method of this denim fabric, the processing method comprise the following steps：
S1, per inch thread density is used as the warp thread of 280-300 roots, use per inch thread density as 120-150 roots Weft yarn；In the present embodiment, per inch thread density is used to use per inch thread density for the warp thread of 290 as 130 Weft yarn；
S2, the warp thread in S1 is dyed using bipseudoindoxyl dye, repeatedly dip dyeing and oxidation, and add in 209 antistatic agents 5g/L, TS bleeding agent 2g/L, glacial acetic acid 4g/L, it is 50-70 DEG C to keep temperature, and adjusting pH value is 11.0-11.5, then in temperature Soft treatment is carried out under conditions of 60-80 DEG C, drying and processing is carried out under conditions of 80-100 DEG C of temperature；In the present embodiment, It is 60 DEG C to keep temperature, and it is 11.2 to adjust pH value, and soft treatment is then carried out under conditions of temperature 70 C, in 90 DEG C of temperature Under the conditions of carry out drying and processing；
S3, the warp thread after being dyed in S2 is subjected to starching；
S4, the weft yarn vertical interlaced in the warp thread and S1 after starching in S3 is woven into semi-finished product denim fabric；
S5, the semi-finished product denim fabric in S4 is put into cleaning device and cleans 10-30min, then dried；In this implementation In example, the semi-finished product denim fabric in S4 is put into cleaning device and cleans 25min, is then dried；
S6, the semi-finished product denim fabric after being cleaned in S5 is subjected to final finishing, obtains finished product denim fabric.
This processing method uses per inch thread density as the warp thread of 280-300 roots, use per inch thread density for The weft yarn of 120-150 roots can improve wool yarn intensity and weavability, first warp thread be dyed with bipseudoindoxyl dye, so Soft and drying and processing is carried out to warp thread afterwards, starching then is carried out to warp thread, by loom by warp thread and weft yarns into half into Semi-finished product denim fabric by cleaning device is cleaned, dried by product denim fabric, and then semi-finished product denim fabric is carried out Final finishing, obtains finished product denim fabric, and method is simple.
Warp thread and weft yarn in step S1 use stock yarn.
It uses with upper type, wool yarn intensity and weavability can be improved.
Warp thread and weft yarn in step S1 use the raw material of following parts by weight：4-8 parts of wool, 60-75 parts of cotton fiber, is washed 12-18 parts of synthetic fibre fiber, 10-15 parts of spandex fibre.
The parts by weight of each component are as follows：5 parts of wool, 68 parts of cotton fiber, 15 parts of polyester fiber, 12 parts of spandex fibre.
Sizing process in step S3 is as follows successively：Warper beam unwinding, starching, hygroscopic water strand, drying, dry leasing and winding.
Slurry in step S3 is acrylic size.
When denim fabric in step S4 is weaved, using small tension receiving coil, the weaving process of big opening, loom rotating speed 450- 500r/min；In the present embodiment, loom rotating speed 480r/min, loom is using the existing product that can be bought in the market.
Final finishing process in step S6 is as follows successively：Singe, skew, open width braying, open width crabbing, steam-shrinkage, tank Steaming and cropping.
Cleaning device in step S5 includes pedestal 1, and top is fixed on pedestal 1 has the cleaning case 54 of opening one, In the present embodiment, cleaning case 54 is fixed on by bolted connection on pedestal 1, and 54 one end of cleaning case is input terminal, is cleaned 54 other end of case is output terminal, and an acclivitous importing plate 55 is provided on input terminal, imports on plate 55 and offers sliding slot one, The upper end of sliding slot one is introduction part, and the lower end of sliding slot one is connected with the input terminal of cleaning case 54, be provided on output terminal one to Under it is inclined export plate 33, export plate 33 on offer sliding slot two, the upper end of sliding slot two is connected with the output terminal of cleaning case 54, The lower end of sliding slot two is leading-out portion, and 54 top of cleaning case is provided with the support plate for being used to support fabric, and support plate is in horizontal cloth It puts, several water holes is offered in support plate, in the present embodiment, water hole is 180, and 54 middle part of cleaning case is also set Partition plate 1 is equipped with, and partition plate 1 is arranged vertically, partition plate 1 will be divided into left purge chamber and right water removal inside cleaning case 54 Room；Being provided on pedestal 1 to wiper mechanism that the fabric in support plate is cleaned and can carry out the fabric in support plate The water removal body of water removal.
Support plate includes the connecting plate 37 of tablet, humanoid plate 16 and elasticity, and tablet one end is connected with the lower end of sliding slot one, puts down The plate other end is connected with 37 one end of connecting plate, and humanoid 16 one end of plate is connected with 37 other end of connecting plate, humanoid 16 other end of plate and The upper end of sliding slot two is connected, and 37 middle part of connecting plate is connected with partition plate 1.
Using more than structure, the left indoor fabric of cleaning is supported by tablet, by humanoid plate 16 to right water removal Indoor fabric is supported, and tablet and humanoid plate 16 are linked together by connecting plate 37, rational in infrastructure.
Tablet includes four pieces of plate bodys, is connected between adjacent two plate body by the connection sheet 50 of elasticity.
Also there is the diversion division of protrusion in connection sheet 50.
Using more than structure, the diversion division protruded above by connection sheet 50 respectively leads the liquid on four pieces of plate bodys To guide effect is good.
Plate body 1, plate body 2 51, plate body 3 40 and the plate body 4 38 that four pieces of plate bodys are respectively sequentially distributed, plate body one 52nd, vibrating motor 53 is respectively and fixedly provided on plate body 2 51, plate body 3 40 and plate body 4 38, in the present embodiment, vibrating motor 53 is logical Bolted mode is crossed to be separately fixed on plate body 1, plate body 2 51, plate body 3 40 and plate body 4 38.
Using more than structure, the liquid on four pieces of plate bodys is vibrated respectively by vibrating motor 53, prevents that liquid is residual It stays on four pieces of plate bodys, vibrating effect is good.
Wiper mechanism includes mounting bracket 1, lifting cylinder 1, installing plate 48, telescopic recycling bins 35 and water tank 22, recycling bins 35 are arranged in left purge chamber, and 35 one end of recycling bins can drive one 2 phase of push-rod electric machine that it moves back and forth with one Even, 35 other end of recycling bins is connected with partition plate 1, and 35 top of recycling bins has opening two, and 35 middle part of recycling bins is provided with partition plate 2 36, and partition plate 2 36 is arranged vertically, partition plate 2 36 will be divided into recovery room one and recovery room two, cleaning case inside recycling bins 35 Push-rod electric machine 2 72 is fixed on 54, in the present embodiment, push-rod electric machine 2 72 is fixed on cleaning by bolted connection On case 54, the push rod of push-rod electric machine 2 72 is horizontally disposed with, and mounting bracket 1 is fixed on the push rod end of push-rod electric machine 2 72, at this In embodiment, mounting bracket 1 is fixed on the push rod end of push-rod electric machine 2 72, lifting cylinder one by bolted connection 42 are fixed on mounting bracket 1, and in the present embodiment, lifting cylinder 1 is fixed on mounting bracket by bolted connection On one 43, straight down, installing plate 48 is fixed on the piston rod end of lifting cylinder 1 to the piston rod of lifting cylinder 1, In the present embodiment, installing plate 48 is fixed on the piston rod end of lifting cylinder 1, installing plate 48 by bolted connection On be fixed with sparge pipe 1, sparge pipe 2 44, sparge pipe 3 41 and sparge pipe 4 39, in the present embodiment, sparge pipe successively One 49, sparge pipe 2 44, sparge pipe 3 41 and sparge pipe 4 39 are sequentially fixed at by connector on installing plate 48, sparge pipe 1 Positioned at the surface of plate body 1, sparge pipe 2 44 is located at the surface of plate body 2 51, and sparge pipe 3 41 is located at plate body 3 40 Surface, sparge pipe 4 39 are located at the surface of plate body 4 38, and sparge pipe 1 is connected by return pipe 1 with recovery room one It is logical, water pump 1 and solenoid valve 1 are provided on return pipe 1, sparge pipe 2 44 passes through return pipe 2 13 and recovery room two-phase It connects, is provided with water pump 2 12 and solenoid valve 2 14 on return pipe 2 13, sparge pipe 3 41 passes through return pipe 3 21 and right water removal Room is connected, and water pump 3 20 and solenoid valve 3 19 are provided on return pipe 3 21, and sparge pipe 4 39 passes through water-supply-pipe 32 and water tank 22 are connected, and water pump 4 23 and solenoid valve 4 24 are provided on water-supply-pipe 32.
The control assembly that push-rod electric machine 1 can be controlled to act is provided on pedestal 1, control assembly includes concentration sensor one 8th, concentration sensor 2 34, indicator light 1, indicator light 25 and controller 3, concentration sensor 1 are arranged in recovery room one, Concentration sensor 2 34 is arranged in recovery room two, and indicator light 1, indicator light 25 and controller 3 are each attached on pedestal 1, In the present embodiment, indicator light 1, indicator light 25 and controller 3 are fixed on pedestal 1 by bolted connection, push rod Motor 1, concentration sensor 1, concentration sensor 2 34, indicator light 1 and indicator light 25 by circuit with the controller 3 are connected.
Water removal body includes movable plate 59, lifting cylinder 2 60, pressing plate 58, fixed frame 56 and roller 57, and movable plate 59 is set It puts above the right side is except hydroecium, movable plate 59 can drive its moving structure moved back and forth to be connected with one, and lifting cylinder 2 60 is fixed On movable plate 59, in the present embodiment, lifting cylinder 2 60 is fixed on by bolted connection on movable plate 59, lifting Straight down, the piston rod end of lifting cylinder 2 60 is connected the piston rod of cylinder 2 60 with pressing plate 58, the upper end of fixed frame 56 It is hinged with pressing plate 58, roller 57 is rotatably arranged on 56 lower end of fixed frame, and roller 57 can be in contact with humanoid plate 16.
Moving structure includes stepper motor 61, driving wheel 62, driven wheel 66, synchronous belt 63, catch bar 64, guide rod 69, leads Set 70, balance plate 68 and stent 1, stepper motor 61 are fixed on cleaning case 54, and in the present embodiment, stepper motor 61 is logical It crosses bolted mode to be fixed on cleaning case 54, the output shaft of stepper motor 61 is horizontally disposed with, and driving wheel 62 is fixed on step The output shaft end of stepper motor 61, in the present embodiment, driving wheel 62 are fixed on stepper motor 61 by way of key connection Output shaft end, driven wheel 66 are fixed on by axis pin 65 on cleaning case 54, and synchronous belt 63 is set in driving wheel 62 and driven wheel Outside 66, stent 1 is fixed on pedestal 1, and in the present embodiment, stent 1 is fixed on by welding on pedestal 1, Guide rod 69 is horizontally fixed on stent 1, and in the present embodiment, guide rod 69 is horizontally fixed on branch by bolted connection On frame 1, guide sleeve 70 is arranged on guide rod 69, and balance plate 68 is fixed on guide sleeve 70, and in the present embodiment, balance plate 68 is logical It crosses bolted mode to be fixed on guide sleeve 70, guide groove is offered in balance plate 68, guide pad 67 is provided in guide groove, 64 one end of catch bar is connected with guide pad 67, and 64 other end of catch bar is fixed on synchronous belt 63, and movable plate 59 is fixed on guide sleeve On 70, in the present embodiment, movable plate 59 is fixed on by bolted connection on guide sleeve 70.
Flow control valve 25 is additionally provided on water-supply-pipe 32.
Using more than structure, the liquid size on water-supply-pipe 32 is adjusted by flow control valve 25, it is easy to adjust.
Also there is water-absorbing resin layer, in the present embodiment, water-absorbing resin is existing for that can buy in the market on roller 57 Material.
Using more than structure, absorbed water by water-absorbing resin layer to the fabric after cleaning, good water absorption.
Left purge chamber side is connected with drainpipe 1, and solenoid valve 56 is provided on drainpipe 1, and the right side connects except hydroecium side Drainpipe 2 17 is connected to, solenoid valve 6 18 is provided on drainpipe 2 17.
One side on pedestal 1 close to input terminal is fixed with stent 2 45, and in the present embodiment, stent 2 45 passes through welding Mode is fixed on pedestal 1 and is provided with fabric roller 47, the end of fabric roller 47 and one on the one side of input terminal, stent 2 45 Its servomotor 1 rotated can be driven to be connected, in the present embodiment, servomotor 1 is solid by bolted connection It is scheduled on stent 2 45, the one side on pedestal 1 close to output terminal is fixed with stent 3 31, and in the present embodiment, stent 3 31 is logical The mode for crossing welding is fixed on the one side of close output terminal on pedestal 1, and wind-up roll 29 is provided on stent 3 31, wind-up roll 29 End can drive its servomotor 2 30 rotated to be connected with one, and in the present embodiment, servomotor 2 30 is bolted Mode be fixed on stent 3 31.
Mounting base 26 is further fixed on stent 3 31, in the present embodiment, mounting base 26 is fixed on stent three by connecting rod On 31, wind turbine 27 is provided in mounting base 26, electric heating tube 28 is provided on wind turbine 27.
Using more than structure, fabric can be blowed by wind turbine 27, it is functional good.
Transport mechanism that can be by fabric by being transmitted at 55 guide ejecting plate 33 of importing plate is additionally provided on pedestal 1.
Transport mechanism includes stent 4 73, mounting bracket 2 83, guide rail 82, sliding block 80, servomotor 3 78, gear 79 and tooth Item 81, stent 4 73 are fixed on pedestal 1, and in the present embodiment, stent 4 73 is fixed on by welding on pedestal 1, Mounting bracket 2 83 is horizontally fixed on stent 4 73, and in the present embodiment, mounting bracket 2 83 is horizontal fixed by welding On stent 4 73, and mounting bracket 2 83 is located at 54 top of cleaning case, and guide rail 82 is horizontally fixed on mounting bracket 2 83, in this reality It applies in example, guide rail 82 is horizontally fixed on by bolted connection on mounting bracket 2 83, and sliding block 80 is arranged on guide rail 82, tooth Item 81 is horizontally fixed on mounting bracket 2 83, and in the present embodiment, rack 81 is horizontally fixed on peace by bolted connection It shelves on 2 83, and rack 81 is mutually parallel with guide rail 82, servomotor 3 78 is fixed on sliding block 80, in the present embodiment, Servomotor 3 78 is fixed on by bolted connection on sliding block 80, and the output shaft of servomotor 3 78 is horizontally disposed with, tooth Wheel 79 is fixed on the output shaft end of servomotor 3 78, and in the present embodiment, gear 79 is fixed on by way of key connection The output shaft end of servomotor 3 78, and gear 79 is meshed with rack 81, transmission seat 76 is further fixed on sliding block 80, at this In embodiment, transmission seat 76 is fixed on by bolted connection on sliding block 80, is transmitted and is fixed with lifting cylinder three on seat 76 77, in the present embodiment, lifting cylinder 3 77 is fixed on by bolted connection on transmission seat 76, lifting cylinder 3 77 Straight down, the piston rod end of lifting cylinder 3 77 is connected piston rod with finger cylinder 75, and energy is fixed in finger cylinder 75 The fixture block 74 that fabric is clamped, in the present embodiment, fixture block 74 is fixed on by bolted connection in finger cylinder 75.
The operation principle of this cleaning device is：Servomotor 1 is controlled to act, servomotor 1 drives fabric roller 47 It rotates, fabric roller 47 is made to discharge fabric, fabric is entered by importing plate 55 in cleaning case 54, and fabric is carried out by support plate Support, the piston rod of control lifting cylinder 1 move down, and the piston rod of lifting cylinder 1 drives installing plate 48 to moving down Dynamic, installing plate 48 drives sparge pipe 1, sparge pipe 2 44, sparge pipe 3 41 and sparge pipe 4 39 to be moved downward on tablet Side, the push rod of control push-rod electric machine 2 72 move back and forth, and the push rod of push-rod electric machine 2 72 drives mounting bracket 1 to move back and forth, peace It shelves one 43 drive lifting cylinders 1 to move back and forth, lifting cylinder 1 drives installing plate 48 to move back and forth, 48 band of installing plate Dynamic sparge pipe 1, sparge pipe 2 44, sparge pipe 3 41 and sparge pipe 4 39 move back and forth, meanwhile, control water pump 1 acts, Water in recovery room one is transported in sparge pipe 1 by water pump 1 by return pipe 1, one 49 pairs of plate bodys 1 of sparge pipe On fabric carry out it is front and rear clean back and forth, the control action of water pump 2 12, water pump 2 12 will be in recovery room two by return pipe 2 13 Water be transported in sparge pipe 2 44, fabric on 2 44 pairs of plate bodys 2 51 of sparge pipe carry out it is front and rear clean back and forth, control water pump The right indoor water of water removal is transported in sparge pipe 3 41 by 3 20 actions, water pump 3 20 by return pipe 3 21, sparge pipe 3 41 Fabric on plate body 3 40 is carried out it is front and rear clean back and forth, the control action of water pump 4 23, water pump 4 23 is by water-supply-pipe 32 by water Water in case 22 is transported in sparge pipe 4 39, and the fabric on 4 39 pairs of plate bodys 4 38 of sparge pipe cleans back and forth before and after carrying out； During cleaning, by push-rod electric machine 1 recycling bins 35 is driven to move, recovery room one is made to be located at 2 51 lower section of plate body, recycling Room two is located at 3 40 lower section of plate body, and recovery room one picks up the water of sparge pipe 2 44, and recovery room two picks up the water of sparge pipe 3 41, then Sparge pipe 1 can compare clean water to the water circulation use of sparge pipe 2 44, sparge pipe 2 44 to sparge pipe 3 41 It recycles；When detecting that recovery room one picks up the water quality of sparge pipe 2 44 or recovery room two picks up the water quality of sparge pipe 3 41 not When up to standard, control push-rod electric machine 1 acts, and push-rod electric machine 1 drives recycling bins 35 to move, and recovery room one is made to be located at plate body 3 40 Lower section, recovery room two are located at 4 38 lower section of plate body, and recovery room one picks up the water of sparge pipe 3 41, and recovery room two picks up sparge pipe four 39 water, then sparge pipe 1 can compare clean water to sparge pipe 3 41 and recycle, sparge pipe 2 44 can to water spray 4 39 clean water of pipe recycles；When detect recovery room one pick up sparge pipe 3 41 water quality it is not up to standard when, control push rod Motor 1 acts, and push-rod electric machine 1 drives recycling bins 35 to move, and recycling bins 35 are squeezed flexible, make recovery room one and recovery room Two are located at 4 38 lower section of plate body simultaneously, and recovery room one and recovery room two pick up the water of sparge pipe 4 39 simultaneously, then sparge pipe 1 4 39 clean water of sparge pipe can be recycled simultaneously with sparge pipe 2 44；When needing that push-rod electric machine 1 is controlled When, the water in recovery room one is detected by concentration sensor 1, the water quality situation in recovery room one is indicated by indicator light 1, Water in recovery room two is detected by concentration sensor 2 34, the water quality situation in recovery room two is indicated by indicator light 25, when When indicator light 1 indicates that the water quality in recovery room one or the water quality in the instruction recovery room two of indicator light 25 is not up to standard, controller 3 The control signal of concentration sensor 1 or concentration sensor 2 34 is received at once, and subsequent controller 3 controls push-rod electric machine 1 Action, entire detection process testing process is short, and instruction is apparent, control signal high sensitivity, and reaction speed is fast；It was cleaned entirely Cheng Zhong, tablet uses the segmentation structure of four pieces of plate bodys, under the guide functions of the diversion division of protrusion, with reference to what is set on plate body Vibrating motor 53 can make the waste water subregion at sparge pipe 1, sparge pipe 2 44, sparge pipe 3 41 and sparge pipe 4 39 downward It flows in left purge chamber, meanwhile, the push rod of push-rod electric machine 1 drives recycling bins 35 to act, under the mating reaction of recycling bins 35, It is flexibly collected according to the clean-up performance of waste water, so as to can be carried out fully again to waste water while fabric is cleaned up again It utilizes, cleaning performance is good；The piston rod of control lifting cylinder 2 60 moves down, the piston rod band dynamic pressure plate of lifting cylinder 2 60 58 move down, and pressing plate 58 drives fixed frame 56 to move down, and fixed frame 56 drives roller 57 to be moved downward on humanoid plate 16, The compression of roller 57 is made to be in contact with humanoid plate 16, the output shaft of control stepper motor 61 rotates, the output shaft band of stepper motor 61 Dynamic driving wheel 62 rotates, and driving wheel 62 drives driven wheel 66 to rotate by synchronous belt 63, and synchronous belt 63 drives catch bar 64 reciprocal Cycle rotation, catch bar 64 drive 67 reciprocation cycle of guide pad to rotate, are slided by guide pad 67 along guide groove, make guide pad 67 drive balance plates 68 move back and forth, and balance plate 68 drives guide sleeve 70 to move back and forth, and guide sleeve 70 drives movable plate 59 to move back and forth, Smooth running, movable plate 59 drive lifting cylinder 2 60 to move back and forth, and 2 60 band dynamic pressure plate 58 of lifting cylinder moves back and forth, pressing plate 58 drive fixed frames 56 move back and forth, and fixed frame 56 drives roller 57 to move back and forth, and roller 57 is made back and forth to be put down on humanoid plate 16 Transhipment is dynamic, so as to be compressed fabric and it is removed water, will be squeezed out by the herringbone inclined-plane of humanoid plate 16 on fabric It is extra it is water stain quickly introduce that right water removal is indoor, and the water after water removal is collected on the right side except hydroecium, and water removal effect is good, control servomotor two 30 actions, servomotor 2 30 drive wind-up roll 29 to rotate, and wind-up roll 29 are made to tighten fabric, fabric is by exporting plate 33 from cleaning Output in case 54 is easy to clean, it can be achieved that continuous uninterrupted cleaning；The piston rod of control lifting cylinder 3 77 moves down, and rises The piston rod of sending down abnormally ascending cylinder 3 77 drives finger cylinder 75 to move down, and finger cylinder 75 drives fixture block 74 to move down, meanwhile, control Finger cylinder 75 processed acts, and finger cylinder 75 drives fixture block 74 to clamp fabric, and the output shaft of control servomotor 3 78 is rotated, watched The output shaft driven gear 79 for taking motor 3 78 rotates, progressively engaged by gear 79 and rack 81, makes sliding block 80 along guide rail 82 move back and forth, and sliding block 80 drives transmission seat 76 to move back and forth, and transmission seat 76 drives lifting cylinder 3 77 to move back and forth, lifting air Cylinder 3 77 drives finger cylinder 75 to move back and forth, and finger cylinder 75 drives fixture block 74 to move back and forth, and makes fabric by importing plate 55 It is moved at guide ejecting plate 33.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led The technical staff in domain can do various modifications or additions to described specific embodiment or replace in a similar way Generation, but without departing from spirit of the invention or beyond the scope of the appended claims.

Claims (7)

1. a kind of processing method of denim fabric, which is characterized in that the processing method comprises the following steps：
S1, per inch thread density is used as the warp thread of 280-300 roots, use latitude of the per inch thread density for 120-150 roots Yarn；
S2, the warp thread in S1 is dyed using bipseudoindoxyl dye, repeatedly dip dyeing and oxidation, and add in 209 antistatic agent 5g/L, TS bleeding agent 2g/L, glacial acetic acid 4g/L, it is 50-70 DEG C to keep temperature, and adjusting pH value is 11.0-11.5, then in temperature 60-80 Soft treatment is carried out under conditions of DEG C, drying and processing is carried out under conditions of 80-100 DEG C of temperature；
S3, the warp thread after being dyed in S2 is subjected to starching；
S4, the weft yarn vertical interlaced in the warp thread and S1 after starching in S3 is woven into semi-finished product denim fabric；
S5, the semi-finished product denim fabric in S4 is put into cleaning device and cleans 10-30min, then dried；
S6, the semi-finished product denim fabric after being cleaned in S5 is subjected to final finishing, obtains finished product denim fabric.
A kind of 2. processing method of denim fabric according to claim 1, which is characterized in that the warp thread in the step S1 Stock yarn is used with weft yarn.
A kind of 3. processing method of denim fabric according to claim 1, which is characterized in that the warp thread in the step S1 The raw material of following parts by weight is used with weft yarn：4-8 parts of wool, 60-75 parts of cotton fiber, 12-18 parts of polyester fiber, spandex fibre 10-15 parts.
A kind of 4. processing method of denim fabric according to claim 1, which is characterized in that the starching in the step S3 Process is as follows successively：Warper beam unwinding, starching, hygroscopic water strand, drying, dry leasing and winding.
A kind of 5. processing method of denim fabric according to claim 1, which is characterized in that the slurry in the step S3 For acrylic size.
A kind of 6. processing method of denim fabric according to claim 1, which is characterized in that the cowboy in the step S4 During face weave, using small tension receiving coil, the weaving process of big opening, loom rotating speed 450-500r/min.
7. the processing method of a kind of denim fabric according to claim 1, which is characterized in that rear whole in the step S6 Reason process is as follows successively：Singe, skew, open width braying, open width crabbing, steam-shrinkage, tank steam and cropping.
CN201810096795.9A 2018-01-31 2018-01-31 A kind of processing method of denim fabric Withdrawn CN108085825A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111058156A (en) * 2019-12-31 2020-04-24 江苏恒力化纤股份有限公司 Preparation method of denim

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CN102953192A (en) * 2011-08-20 2013-03-06 南通柯瑞特机械制造有限公司 Denim fabric processing method
CN106435922A (en) * 2015-08-05 2017-02-22 南通久聚高分子科技有限公司 Processing method for color-changed fabric
CN206438295U (en) * 2017-01-09 2017-08-25 广州市创兴服装集团有限公司 A kind of jeans production cleaning device
CN107326580A (en) * 2017-06-27 2017-11-07 海宁美力针织有限公司 High-grade fabric washing drying integral machine with waste water reclaiming device
CN107558044A (en) * 2017-10-11 2018-01-09 苏州思彬纳米科技有限公司 A kind of textile cleaning machine

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Publication number Priority date Publication date Assignee Title
CN101215745A (en) * 2008-01-04 2008-07-09 临邑澳泰纺织有限公司 Method for processing wool jean plus material
CN102953192A (en) * 2011-08-20 2013-03-06 南通柯瑞特机械制造有限公司 Denim fabric processing method
CN106435922A (en) * 2015-08-05 2017-02-22 南通久聚高分子科技有限公司 Processing method for color-changed fabric
CN206438295U (en) * 2017-01-09 2017-08-25 广州市创兴服装集团有限公司 A kind of jeans production cleaning device
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Publication number Priority date Publication date Assignee Title
CN111058156A (en) * 2019-12-31 2020-04-24 江苏恒力化纤股份有限公司 Preparation method of denim
CN111058156B (en) * 2019-12-31 2021-06-25 江苏恒力化纤股份有限公司 Preparation method of denim

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