CN108084203A - A kind of Fypro fire retardant, fire-retardant polyamide fibre fiber and preparation method thereof - Google Patents

A kind of Fypro fire retardant, fire-retardant polyamide fibre fiber and preparation method thereof Download PDF

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CN108084203A
CN108084203A CN201711472192.6A CN201711472192A CN108084203A CN 108084203 A CN108084203 A CN 108084203A CN 201711472192 A CN201711472192 A CN 201711472192A CN 108084203 A CN108084203 A CN 108084203A
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fire
retardant
fire retardant
fypro
melamine
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CN108084203B (en
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方华玉
鲍领翔
王国德
卓丽琼
吴建通
李天源
朱恩斌
姜兴盛
李忠亭
杨庆文
陈建华
托马斯·沃尔特施密特
克里斯蒂娜·罗森赫斯勒
卡梅伦·达内希瓦尔
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Fujian Saixian New Materials Co.,Ltd.
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Fujian Huacai New Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D493/00Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system
    • C07D493/02Heterocyclic compounds containing oxygen atoms as the only ring hetero atoms in the condensed system in which the condensed system contains two hetero rings
    • C07D493/08Bridged systems
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/06Organic materials
    • C09K21/10Organic materials containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/06Organic materials
    • C09K21/12Organic materials containing phosphorus
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/07Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/60Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides

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  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Artificial Filaments (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A kind of Fypro fire retardant, fire-retardant polyamide fibre fiber and preparation method thereof, shown in the chemical structural formula such as formula (I) of the Fypro fire retardant;

Description

A kind of Fypro fire retardant, fire-retardant polyamide fibre fiber and preparation method thereof
Technical field
The present invention relates to field of textile industry, more particularly to a kind of Fypro fire retardant, fire-retardant polyamide fibre fiber and its Preparation method.
Background technology
Fypro is commonly called as nylon, polyamide fibre, be on molecular backbone containing recurring amide radical group-[NHCO]-thermoplastic Property fiber general name.Nylon fiber has the characteristics that good wearability, high resilience, dyeability be good, good mechanical performance, can apply with The fields such as clothes, building, chemical industry.But the hot property of currently used polyamide fibre 6 and polyamide fibre 66 is bad, easy firing, polyamide fibre 6 melts 225 DEG C of point, 264 DEG C of 66 fusing point of polyamide fibre, and its heat decomposition temperature and ignition temperature be at 400 DEG C or more, thus in burning easily The melting dropping of generation causes fire spreading, so as to limit the application range of nylon fibre.
In recent years, the application field of high molecular material is constantly widened, but thing followed fire also comes clearly into view, largely Casualties and property loss so that people for high molecular material flame retardant property require be continuously improved.Polymer it is fire-retardant It is fire-retardant fire-retardant with condensed phase that process according to preventing to burn can be divided into gas phase.Gas phase is fire-retardant mainly largely to be captured in flame zone Lightweight free radical and hydroperoxyl radical reduce number of free radical, so as to inhibit or interrupt the chain reaction of burning, play and hinder in gas phase Combustion acts on.Fire-retardant condensed phase is the heat scission reaction course for changing in condensed phase reaction zone fiber macromolecular chain, promotes to occur de- The reactions such as water, condensation, cyclisation, crosslinking, until charing, to increase carbonization residue, reduces the generation of imflammable gas and into carbon Protective effect afterwards.
Halogen flame once captured industrial fire retardant half of the country for a long time, but since toxic gas can be generated after its burning, Its use is limited, and fire retardant focuses primarily upon halogen-free flameproof at present, mainly there is copolymerization method, blending method, finishing method.Copolymerization Method is to add in the fire retardant with reactivity in the course of the polymerization process to participate in polymerisation, molecular weight and its distribution to polymer Large effect is generated, is affected to polymer spinning properties, it is also difficult to achieve industrialized production so far;Blending method is to spin Fire retardant is added to direct fabrics in spinning melt before silk, and finishing method is then to carry out the techniques such as tie dyeing, spraying to fabric. Being blended and be copolymerized flame-retardant modified effect usually has durability, and the method durability of flame-retardant after-finishing is slightly worse.
The research of polyamide fibre fire retardant is concentrated mainly in polyamide fibre plastics at present, this kind of flame-proof PA 6 often flame retardant agent content Higher, processing or shaping are affected, suitable for plastics-production, it is difficult to be spun into fiber, such as:CN 104177824B mention one kind Novel phosphor nitrogen system halogen-free flame-retardant nylon 6 and preparation method thereof;CN 103160949B mention a kind of nano flame retardant nylon 66 fiber and Its preparation method, using a variety of flame retardant combinations such as organo montmorillonite, ammonium polyphosphate, there are dosage is big, the phase with nylon fibre Capacitive problem causes the physical mechanical property of nylon fibre to decline.
Graphene (Graphene) be one kind by carbon atom with sp2The cellular flat film that hybrid form is formed, graphite Alkene has higher specific surface area, lamella iris action, can provide charing point, but cannot independently be used as fire retardant, needs Cooperative flame retardant effect is played with other fire retardants, it is also poor with the compatibility of high molecular material.CN 103910907A mention one kind The method of graphene oxide graft modification melamine pyrophosphate fire retardant, stone is grafted to using by melamine pyrophosphate Black alkene gets on, but melamine pyrophosphate decomposition temperature is relatively low, poor with the compatibility of polyamide fibre, in nylon polymerization object easily It is precipitated, influences spinning properties, apply in general to, the engineering plastics such as polyamide, polyester.A kind of rich phosphatization stones of CN 106883450A Black alkene fire retardant and preparation method thereof, there is also with nylon fibre consistency problem.CN 106835333A mention with fire-retardant and Graphene/the nylon 6 fiber and preparation method of uvioresistant performance, fire-retardant using copolymerization method, the compatibility with nylon 6 fiber is than altogether It is mixed, but graphene is used alone, and flame retardant effect is bad, and there are problems that industrialized production.
Melamine cyanurate (MCA), containing substantial amounts of amide group (- [NHCO] -), with polyamide fibre compatibility most Good, heat decomposition temperature height (350 DEG C) generates substantial amounts of CO2、NH3、N2Non-flammable compressive gases are waited, dilute surface oxygen concentration, but it is anti- Molten drop is poor, only source of the gas, lacks acid source and carbon source, when causing melamine cyanurate dosage larger, just has certain fire-retardant Effect.
Graphene fire retardant is more for polyamide fibre composite material at present, but for spinning-grade nylon fiber material compared with Few, main cause is:
1st, existing fire retardant additive amount is big, and the physical mechanical property decline of nylon fibre is larger.
2nd, the Graphene fire retardant of blending method addition and the compatibility of polyamide fibre are poor, easy fracture of wire in spinning process;
3rd, the Graphene fire retardant of copolymerization method addition, compatibility is better than blending method, complicated for operation but there are industrialized productions Problem.
The content of the invention
For this reason, it may be necessary to provide, a kind of and polyamide fibre compatibility is good, and mechanical performance is strong, is easy to the fire retardant of industrialized production.
To achieve the above object, a kind of Fypro fire retardant, the Fypro fire retardant are inventor provided Chemical structural formula such as formula (I) shown in;
Inventor additionally provides a kind of preparation method of Fypro fire retardant, and the Fypro fire retardant passes through Graphene oxide, melamine cyanurate and the melamine phosphate amine salt of formula (II) occur esterification and obtain, the oxygen Graphite alkene, melamine cyanurate, the mass ratio of melamine phosphate amine salt are 1:20-50:2-5.
Melamine phosphate (MP), mainly provides source of the gas and acid source in fire retardant, and N can be generated after burning2、NH3Deng not Combustion gas body reduces oxygen concentration, and can generate HPO2, the free radicals such as PO can capture the free radicals such as HO, H, terminate chain reaction.
Further, comprise the following steps:
1g graphene oxides and 300-500ml dimethylformamides are mixed, ultrasonic vibration 30-60min, are made containing single First suspension of layer graphene oxide;Wherein, the molecular formula of graphene oxide is such as shown in (II);
1-2g N, N- diisopropylcarbodiimide, 0.02-0.1g 2,6- dimethylamino pyrroles are added in into the first suspension Pyridine, 1-2g I-hydroxybenzotriazoles, 20-50g melamine cyanurates and 2-5g melamine phosphate amine salts, at room temperature instead 48-72h is answered, obtains the second suspension,
Second suspension is carried out to obtain flame retardant product after being filtered under diminished pressure separation, washing, 75-85 DEG C of vacuum drying.
Inventor additionally provides the preparation method of another Fypro fire retardant, and the Fypro fire retardant leads to Chlorine acylation graphene oxide, melamine cyanurate and the melamine phosphate amine salt generation esterification for crossing formula (III) obtain It arrives, it is 1 that the chlorine, which is acylated graphene oxide, melamine cyanurate, the mass ratio of melamine phosphate amine salt,:20-50:2- 5。
Inventor additionally provides the preparation method of another Fypro fire retardant, comprises the following steps:
1g graphene oxides, 50-100ml thionyl chlorides and 2-5ml dimethylformamides are mixed, stirred at 68-72 DEG C 20-28h is mixed, excessive thionyl chloride is removed by rotating, the first powder is obtained after drying;Wherein, the graphene oxide Molecular formula is such as shown in (II);
The first powder of 1g is added to 300-500ml dimethylformamides, ultrasonic oscillation 30-60min is obtained containing acyl 3rd suspension of chloride oxidation graphene;Wherein, the molecular formula of chloride graphene oxide is suspended to the 3rd such as shown in (III) 20-50g melamine cyanurates and 2-5g melamine phosphate amine salts are added in liquid, 48-72h is stirred at 80-130 DEG C, Obtain the 4th suspension;
4th suspension is carried out to obtain flame retardant product after being filtered under diminished pressure separation, washing, 75-85 DEG C of vacuum drying.
Inventor additionally provides a kind of fire-retardant polyamide fibre fiber, contains above-mentioned Fypro in the fire-retardant polyamide fibre fiber Fire retardant.
Inventor additionally provides the preparation method of above-mentioned fire resistance fibre, comprises the following steps:It will by 5-10 parts by weight right After asking fire retardant described in 1 and 6 melt blending of nylon of 90-95 parts by weight uniform, through high speed melt-spinning, drawing-off, resistance is made Fire nylon fibre.
Be different from the prior art, above-mentioned technical proposal provide a kind of Graphene fire retardant with polyamide high-compatibility, Fire-retardant polyamide fibre fiber and preparation method thereof, using melamine cyanurate as fire retardant matrix, with graphene oxide (GO) As bridging agent, melamine phosphate is connected on melamine cyanurate.The fire retardant that this method is prepared is simultaneously Possesses the characteristics of acid source, carbon source, source of the gas, melamine cyanurate additive amount is few, good flame retardation effect.Meanwhile the fire retardant has There is substantial amounts of amide group, it is good with polyamide fibre compatibility, there is spinnability, it is conventional to the physical mechanical property damage ratio of nylon fibre Fire retardant is less or even also humidification.
Specific embodiment
For the technology contents of technical solution, construction feature, the objects and the effects are described in detail, below in conjunction with specific reality Example is applied to be explained in detail.
Graphene oxide preparation method in present embodiment:By graphite, dense H2SO4It is placed in container and stirs 5min, slowly add Enter KMnO4, 30min is reacted under ice bath, reacts 2-3h under conditions of temperature is 30-50 DEG C, and it is neutrality to wash to filtrate, finally Processing is dried in products therefrom graphene oxide, it is spare.
1st embodiment
The dimethylformamide of the thionyl chloride of graphene oxide 1g, 75ml, 4ml is added in 250ml round-bottomed flasks; It is stirred under temperature 70 C for 24 hours, extra thionyl chloride is removed by rotating;
300ml solvent dimethylformamides are added in into flask, 45min under supersonic generator is placed in, obtains individual layer The graphene oxide that chlorine is acylated;
The melamine cyanurate (MCA) of 35g and 3.5g melamines phosphate amine salt (MP) are added in flask again, 56h is stirred at 100 DEG C.After being filtered under diminished pressure separation, washing, vacuum drying obtains powdery combustion inhibitor at 80 DEG C.
By the nylon 6 slice melt blending of the fire retardant of the present invention of 7 parts by weight and 93 parts by weight it is uniform after, through high-speed molten Spinning, drawing-off obtain fire-retardant polyamide fibre fiber.
2nd embodiment
The dimethylformamide of the thionyl chloride of graphene oxide 1g, 50ml, 2ml is added in 250ml round-bottomed flasks; 28h is stirred at 68 DEG C of temperature, passes through to rotate and removes extra thionyl chloride;
400ml dichloromethane solvents are added in into flask, 30min under supersonic generator is placed in, obtains the chlorine acyl of individual layer The graphene oxide of change;
The melamine cyanurate (MCA) of 20g and 2g melamines phosphate amine salt (MP) are added in flask again, 80 72h is stirred at DEG C.After being filtered under diminished pressure separation, washing, vacuum drying obtains powdery combustion inhibitor at 85 DEG C.
By the nylon 6 slice melt blending of the fire retardant of the present invention of 10 parts by weight and 90 parts by weight it is uniform after, through high fast thawing Melt spinning, drawing-off, obtain fire-retardant polyamide fibre fiber.
3rd embodiment
The dimethylformamide of the thionyl chloride of graphene oxide 1g, 100ml, 5ml is added to 250ml round-bottomed flasks In;20h is stirred at 72 DEG C of temperature, passes through to rotate and removes extra thionyl chloride;
500ml solvent dimethylformamides are added in into flask, 60min under supersonic generator is placed in, obtains individual layer The graphene oxide that chlorine is acylated;
The melamine cyanurate (MCA) of 50g and 5g melamines phosphate amine salt (MP) are added in flask again, 48h is stirred at 130 DEG C.After being filtered under diminished pressure separation, washing, vacuum drying obtains powdery combustion inhibitor at 75 DEG C.
By the nylon 6 slice melt blending of the fire retardant of the present invention of 5 parts by weight and 95 parts by weight it is uniform after, through high-speed molten Spinning, drawing-off obtain fire-retardant polyamide fibre fiber.
4th embodiment:
The dimethylformamide of graphene oxide 1g, 400ml are added in reaction kettle, are placed under supersonic generator 45min adds in 1.5g DIC (N, N- diisopropylcarbodiimide), 0.07gDMAP (2,6- dimethylamino pyrroles into reaction kettle Pyridine), 1.5g HoBt (I-hydroxybenzotriazole), add in 35g poly cyanamid cyanurate (MCA) and 3.5g melamine phosphorus Amine acid salt (MP), is placed in 56h at room temperature, and after being filtered under diminished pressure separation, washing, it is fire-retardant to obtain powdery for vacuum drying at 75 DEG C Agent.
By the nylon 6 slice melt blending of the fire retardant of the present invention of 7 parts by weight and 93 parts by weight it is uniform after, through high-speed molten Spinning, drawing-off obtain fire-retardant polyamide fibre fiber.
5th embodiment:
The dimethylformamide of graphene oxide 1g, 400ml are added in reaction kettle, are placed under supersonic generator 30min, into reaction kettle add in 1g DIC (N, N- diisopropylcarbodiimide), 0.02gDMAP (2,6- dimethylamino naphthyridines), The melamine phosphate amine salt of 1g HoBt (I-hydroxybenzotriazole), the poly cyanamid cyanurate (MCA) and 2g for adding in 20g (MP), 48h at room temperature is placed in, after being filtered under diminished pressure separation, washing, vacuum drying obtains powdery combustion inhibitor at 80 DEG C.
By the nylon 6 slice melt blending of the fire retardant of the present invention of 10 parts by weight and 90 parts by weight it is uniform after, through high fast thawing Melt spinning, drawing-off, obtain fire-retardant polyamide fibre fiber.
6th embodiment:
The dimethylformamide of graphene oxide 1g, 300ml are added in reaction kettle, are placed under supersonic generator 60min, into reaction kettle add in 2g DIC (N, N- diisopropylcarbodiimide), 0.1gDMAP (2,6- dimethylamino naphthyridines), The melamine phosphate amine salt of 2g HoBt (I-hydroxybenzotriazole), the poly cyanamid cyanurate (MCA) and 5g for adding in 50g (MP), 72h at room temperature is placed in, after being filtered under diminished pressure separation, washing, vacuum drying obtains powdery combustion inhibitor at 85 DEG C.
By the nylon 6 slice melt blending of the fire retardant of the present invention of 5 parts by weight and 95 parts by weight it is uniform after, through high-speed molten Spinning, drawing-off obtain fire-retardant polyamide fibre fiber.
The detection of fire-retardant and mechanical performance is carried out to fire-retardant polyamide fibre fiber prepared by embodiment 1-6, test method is《GB/T 5455-2014 textile combustion performance verticals direction char length, the measure glowed with after flame time》、《GB/T 14337- 2008 test fibrous mechanical properties》, the results are shown in table below.Wherein comparative example 1 is commercial chinlon fiber, comparative example 2 be commercially available fire-retardant polyamide fibre fiber.
It should be noted that although the various embodiments described above have been described herein, not thereby limit The scope of patent protection of the present invention.Therefore, based on the present invention innovative idea, to embodiment described herein carry out change and repair Change or the equivalent structure or equivalent process transformation made by using the contents of the present specification, directly or indirectly by more than technology Scheme is used in other related technical areas, is included within the scope of patent protection of the present invention.

Claims (7)

  1. A kind of 1. Fypro fire retardant, which is characterized in that the chemical structural formula such as formula (I) of the Fypro fire retardant It is shown.
  2. 2. the preparation method of Fypro fire retardant described in claim 1, which is characterized in that the Fypro fire retardant Acylation reaction occurs by the graphene oxide of formula (II), melamine cyanurate and melamine phosphate amine salt to obtain, institute It is 1 to state graphene oxide, melamine cyanurate, the mass ratio of melamine phosphate amine salt:20-50:2-5.
  3. 3. the preparation method of Fypro fire retardant according to claim 2, which is characterized in that comprise the following steps:
    1g graphene oxides and 300-500ml dimethylformamides are mixed, ultrasonic vibration 30-60min is made containing individual layer oxygen First suspension of graphite alkene;Wherein, the molecular formula of graphene oxide is such as shown in (II);
    1-2g N, N- diisopropylcarbodiimide, 0.02-0.1g 2,6- dimethylamino naphthyridines, 1- are added in into the first suspension 2g I-hydroxybenzotriazoles, 20-50g melamine cyanurates and 2-5g melamine phosphate amine salts, react 48- at room temperature 72h obtains the second suspension,
    Second suspension is carried out to obtain flame retardant product after being filtered under diminished pressure separation, washing, 75-85 DEG C of vacuum drying.
  4. 4. the preparation method of Fypro fire retardant described in claim 1, which is characterized in that the Fypro fire retardant Acylation reaction occurs by the chloride graphene oxide, melamine cyanurate and melamine phosphate of formula (III) to obtain It arrives, the chloride graphene oxide, melamine cyanurate, the mass ratio of melamine phosphate amine salt are 1:20-50:2- 5。
  5. 5. the preparation method of Fypro fire retardant according to claim 4, which is characterized in that comprise the following steps:
    1g graphene oxides, 50-100ml thionyl chlorides and 2-5ml dimethylformamides are mixed, 20- is stirred at 68-72 DEG C 28h removes excessive thionyl chloride by rotating, the first powder is obtained after drying;Wherein, the molecular formula of the graphene oxide As shown in (II);
    The first powder of 1g is added in into 300-500ml dimethylformamides, ultrasonic oscillation 30-60min is obtained containing chloride oxygen 3rd suspension of graphite alkene;Wherein, the molecular formula of chloride graphene oxide adds such as shown in (III) into the 3rd suspension Enter 20-50g melamine cyanurates and 2-5g melamine phosphate amine salts, it is outstanding to obtain the 4th by 80-130 DEG C of stirring 48-72h Turbid;
    4th suspension is carried out to obtain flame retardant product after being filtered under diminished pressure separation, washing, 75-85 DEG C of vacuum drying.
  6. 6. a kind of fire-retardant polyamide fibre fiber, which is characterized in that contain polyamide described in claim 1 in the fire-retardant polyamide fibre fiber Fire-retardant for fibre.
  7. 7. the preparation method of fire-retardant polyamide fibre fiber described in claim 6, which is characterized in that comprise the following steps:By 5-10 weight After part fire retardant described in claim 1 and 6 melt blending of nylon of 90-95 parts by weight are uniform, through high speed melt-spinning, lead It stretches, fire-retardant polyamide fibre fiber is made.
CN201711472192.6A 2017-12-29 2017-12-29 Polyamide fiber flame retardant, flame-retardant polyamide fiber and preparation method thereof Active CN108084203B (en)

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CN110923848A (en) * 2019-11-13 2020-03-27 上海力道新材料科技股份有限公司 Flame-retardant polyamide fiber and preparation method thereof
CN112795142A (en) * 2021-03-03 2021-05-14 平顶山学院 Epoxy resin-carbon nanotube flame-retardant composite material and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN109054151A (en) * 2018-07-11 2018-12-21 河南科技大学 A kind of polyolefin flame-retardant composite material and preparation method
CN109054151B (en) * 2018-07-11 2021-04-02 河南科技大学 Polyolefin flame-retardant composite material and preparation method thereof
CN110923848A (en) * 2019-11-13 2020-03-27 上海力道新材料科技股份有限公司 Flame-retardant polyamide fiber and preparation method thereof
CN110923848B (en) * 2019-11-13 2022-07-08 上海力道新材料科技股份有限公司 Flame-retardant polyamide fiber and preparation method thereof
CN112795142A (en) * 2021-03-03 2021-05-14 平顶山学院 Epoxy resin-carbon nanotube flame-retardant composite material and preparation method thereof

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