CN108081451A - One kind continuously stirs method of feeding and its device - Google Patents
One kind continuously stirs method of feeding and its device Download PDFInfo
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- CN108081451A CN108081451A CN201711096567.3A CN201711096567A CN108081451A CN 108081451 A CN108081451 A CN 108081451A CN 201711096567 A CN201711096567 A CN 201711096567A CN 108081451 A CN108081451 A CN 108081451A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0875—Mixing in separate stages involving different containers for each stage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0856—Supporting frames or structures, e.g. supporting wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0862—Adaptations of mixing containers therefor, e.g. use of material, coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0887—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing provided with sieves or filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
- B28C5/148—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis the stirrer shaft carrying a plurality of radially extending mixing bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/46—Arrangements for applying super- or sub-atmospheric pressure during mixing; Arrangements for cooling or heating during mixing, e.g. by introducing vapour
- B28C5/466—Heating, e.g. using steam
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Abstract
本发明公开了搅拌技术领域的一种连续供料装置,所述缓冲底座的顶部设置有搅拌箱体,所述搅拌箱体的顶部中心处安装有搅拌电机,且搅拌箱体的顶部左侧设置有进料管,所述搅拌电机的底部动力端上安装有主动转轴,所述主动转轴的顶部外壁上套接有主动齿轮,且主动齿轮的外壁与三组结构相同的辅助齿轮啮合,所述辅助齿轮设置在辅助转轴的外壁上,该装置操作方便,通过将膏体原料投入到搅拌箱体中,通过四组结构相同的搅拌转轴上的搅拌叶片对其进行高效的搅拌,并且过滤板将搅拌合格后的膏体浆料输送至下料筒中,在出料时再次通过连续搅拌装置对其进行二次搅拌,确保膏体浆料具有很好的搅拌连续性和浆料的均匀。
The invention discloses a continuous feeding device in the field of stirring technology. A stirring box is arranged on the top of the buffer base, a stirring motor is installed at the center of the top of the stirring box, and a stirring motor is installed on the left side of the top of the stirring box. There is a feed pipe, the bottom power end of the stirring motor is equipped with a driving shaft, the top outer wall of the driving shaft is sleeved with a driving gear, and the outer wall of the driving gear meshes with three sets of auxiliary gears with the same structure. The auxiliary gear is set on the outer wall of the auxiliary shaft. The device is easy to operate. By putting the paste raw material into the mixing box, it is stirred efficiently by four sets of stirring blades on the stirring shaft with the same structure, and the filter plate will The paste slurry that has passed the stirring is transported to the lower material barrel, and it is stirred again by the continuous stirring device when it is discharged, so as to ensure that the paste slurry has good stirring continuity and uniformity of the slurry.
Description
技术领域technical field
本发明涉及搅拌技术领域,具体为一种连续搅拌供料方法及其装置。The invention relates to the technical field of stirring, in particular to a continuous stirring feeding method and a device thereof.
背景技术Background technique
随着城市的迅速发展,城市的建设也随之迅速发展,大多的建筑需要使用填充作业,而输送填充作业对膏体的供料的连续性和均匀性要求去较高,现有的搅拌设备有连续式混凝土搅拌机和强制间歇式混凝土搅拌机,采油连续式搅拌机,各个环节中设备的都是连续云中的额,上料搅拌和输送都需要较高的连续性,但是现有的连续搅拌机的搅拌效果不够理想,而强制间歇式搅拌机在充填浆料的过程中容易在管路中停留时间较长而出现堵塞的现象,为此我们提出一种连续搅拌供料方法及其装置。With the rapid development of the city, the construction of the city also develops rapidly. Most buildings need to use filling operations, and the conveying and filling operations have higher requirements for the continuity and uniformity of the paste supply. The existing mixing equipment There are continuous concrete mixers, forced batch concrete mixers, and oil extraction continuous mixers. The equipment in each link is continuous, and high continuity is required for feeding, mixing and transportation, but the existing continuous mixers The stirring effect is not ideal, and the forced batch mixer tends to stay in the pipeline for a long time during the slurry filling process, resulting in blockage. Therefore, we propose a continuous stirring feeding method and its device.
发明内容Contents of the invention
本发明的目的在于提供一种连续搅拌供料方法及其装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a continuous stirring feeding method and its device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种连续供料装置,包括支架,所述支架的顶部安装有缓冲底座,所述缓冲底座的顶部设置有搅拌箱体,所述搅拌箱体的顶部中心处安装有搅拌电机,且搅拌箱体的顶部左侧设置有进料管,所述搅拌电机的底部动力端上安装有主动转轴,所述主动转轴的顶部外壁上套接有主动齿轮,且主动齿轮的外壁与三组结构相同的辅助齿轮啮合,所述辅助齿轮设置在辅助转轴的外壁上,且主动转轴和辅助转轴的外壁上均设置有搅拌叶片,所述辅助转轴的顶部均与搅拌箱体顶部内壁上的轴承装置连接,且主动转轴的底部和辅助转轴的顶部均设置有支撑转台,所述支撑转台均设置在过滤板的顶部,且过滤板设置在搅拌箱体的内腔,所述搅拌箱体的底部连接有锥形下料筒,所述锥形下料筒的底部连接有连接搅拌装置,且连续搅拌装置的外壁上安装有第二电机,所述连续搅拌装置的出料口设置有供料槽,所述搅拌箱体的两侧内壁上均设置有加热棒,且搅拌箱体的右侧顶部内壁上设置有温度传感器,所述搅拌箱体的顶部外壁上开设有观察窗,且搅拌箱体的左侧外壁上安装有控制开关,所述控制开关分别与搅拌电机、第二电机、温度传感器和加热棒电性连接。In order to achieve the above object, the present invention provides the following technical solutions: a continuous feeding device, including a bracket, a buffer base is installed on the top of the bracket, a stirring box is arranged on the top of the buffer base, and the stirring box A stirring motor is installed at the center of the top, and a feeding pipe is provided on the left side of the top of the stirring box. A driving shaft is installed on the bottom power end of the stirring motor, and a driving gear is sleeved on the top outer wall of the driving shaft. And the outer wall of the driving gear meshes with three sets of auxiliary gears with the same structure. The auxiliary gears are arranged on the outer wall of the auxiliary shaft, and stirring blades are arranged on the outer walls of the driving shaft and the auxiliary shaft. The tops of the auxiliary shafts are connected to the The bearing device on the inner wall of the top of the stirring box is connected, and the bottom of the active shaft and the top of the auxiliary shaft are provided with a supporting turntable, and the supporting turntables are all set on the top of the filter plate, and the filter plate is set in the inner cavity of the stirring box , the bottom of the stirring box is connected with a conical lower material cylinder, the bottom of the conical lower material cylinder is connected with a stirring device, and a second motor is installed on the outer wall of the continuous stirring device, and the continuous stirring device The discharge port is provided with a feeding trough, the inner walls of both sides of the stirring box are provided with heating rods, and the right top inner wall of the stirring box is provided with a temperature sensor, and the top outer wall of the stirring box is provided with a There is an observation window, and a control switch is installed on the left outer wall of the stirring box, and the control switch is electrically connected with the stirring motor, the second motor, the temperature sensor and the heating rod respectively.
优选的,所述缓冲底座包括保护挡圈,所述保护挡圈的内腔均匀设置有应力弹簧,且应力弹簧的另一端均与橡胶护圈的外壁连接,且橡胶护圈的内壁与搅拌箱体的底部外壁贴合,所述保护挡圈的底部设置有支撑底板,且支撑底板上开设有与锥形下料筒相适配的安装通孔。Preferably, the buffer base includes a protection retaining ring, and the inner cavity of the protection retaining ring is uniformly provided with stress springs, and the other ends of the stress springs are connected to the outer wall of the rubber retainer, and the inner wall of the rubber retainer is connected to the stirring tank The outer wall of the bottom of the body is attached, and the bottom of the protective retaining ring is provided with a support base plate, and the support base plate is provided with an installation through hole suitable for the tapered lower material cylinder.
优选的,所述过滤板包括与搅拌箱体内壁连接的过滤网护圈,所述过滤网护圈的内腔设置有过滤网板,所述过滤网板的中心处设置有与主动转轴相配合的转台轴承,中心处设置的转台轴承的圆周外壁上设置有三组结构相同的支撑横杆,且支撑横杆上设置有与辅助转轴相配合的转台轴承。Preferably, the filter plate includes a filter retainer connected to the inner wall of the stirring box, the inner cavity of the filter retainer is provided with a filter plate, and the center of the filter plate is provided with a The turntable bearing, three sets of support bars with the same structure are arranged on the peripheral outer wall of the turntable bearing arranged at the center, and the turntable bearings matched with the auxiliary rotating shaft are arranged on the support bar.
优选的,所述连续搅拌装置包括连续搅拌箱体,所述连续搅拌箱体的内腔开设有圆形的活动圆腔,且连续搅拌箱体的顶部均开设有与活动圆腔相联通的运料通道,所述活动圆腔的内腔设置有与第二电机转动轴相连接的转杆,所述转杆的外壁上均匀设置有连续搅拌杆,且连续搅拌杆的外壁上均匀设置有连续搅拌叶片。Preferably, the continuous stirring device includes a continuous stirring box, the inner cavity of the continuous stirring box is provided with a circular movable circular cavity, and the top of the continuous stirring box is provided with a passageway communicating with the movable circular cavity. The inner cavity of the movable circular cavity is provided with a rotating rod connected to the second motor shaft, the outer wall of the rotating rod is evenly provided with continuous stirring rods, and the outer wall of the continuous stirring rod is evenly provided with continuous Stirring blade.
优选的,所述搅拌叶片的外壁上开设有通孔,且搅拌叶片均匀的设置在主动转轴和辅助转轴的外壁上。Preferably, through holes are opened on the outer wall of the stirring blade, and the stirring blade is evenly arranged on the outer wall of the driving shaft and the auxiliary shaft.
优选的,一种连续搅拌供料方法包括如下步骤:Preferably, a kind of continuous stirring feeding method comprises the steps:
S1:检查装置的各部件之间的连接是否正常,尤其是主动齿轮和辅助齿轮之间、过滤板和连续搅拌装置,保证装置在运转过程中正常搅拌;S1: Check whether the connection between the various parts of the device is normal, especially between the driving gear and the auxiliary gear, the filter plate and the continuous stirring device, to ensure that the device is stirring normally during operation;
S2:将待搅拌的膏体原料通过进料管输送到搅拌箱体的内腔中,通过观察窗观察,待膏体原料的体积达到搅拌箱体的标准要求后启动搅拌电机,同时启动加热棒进行加热,通过主动转轴上的主动齿轮带动辅助齿轮转动,从而使得主动转轴和辅助转轴上的搅拌叶片对膏体原料实施搅拌操作;S2: Transport the paste raw materials to be stirred into the inner cavity of the mixing box through the feeding pipe, observe through the observation window, and start the stirring motor after the volume of the paste raw materials meets the standard requirements of the mixing box, and start the heating rod at the same time Heating is carried out, and the auxiliary gear is driven to rotate through the driving gear on the driving shaft, so that the stirring blades on the driving shaft and the auxiliary shaft perform stirring operation on the paste raw materials;
S3:步骤S2中搅拌合格的膏体浆料通过过滤网板的过滤作用,随着锥形下料筒进入到连续搅拌装置的内腔中,启动第二电机,进入到连续搅拌装置内腔中的浆料经过运料通道进入到活动圆腔中,第二电机的动力轴带动转杆转动,连续搅拌杆带动连续搅拌叶片对膏体浆料进行再一次的搅拌;S3: The qualified paste slurry stirred in step S2 passes through the filtering action of the filter screen, enters the inner cavity of the continuous stirring device with the conical lower material cylinder, starts the second motor, and enters the inner cavity of the continuous stirring device The slurry enters the movable circular cavity through the material conveying channel, the power shaft of the second motor drives the rotating rod to rotate, and the continuous stirring rod drives the continuous stirring blade to stir the paste slurry again;
S4:经过再次搅拌后的膏体浆料最后经供料槽排出,在在步骤S2和S3进行的同时,可以陆续的将膏体原料经进料管加入到搅拌箱体中,以此循环搅拌,实现连续的搅拌操作。S4: The paste slurry after being stirred again is finally discharged through the feeding tank. While steps S2 and S3 are being carried out, the paste raw materials can be added to the stirring box through the feeding pipe one after another, so as to circulate and stir , to achieve continuous stirring operation.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.该装置操作方便,通过将膏体原料投入到搅拌箱体中,通过四组结构相同的搅拌转轴上的搅拌叶片对其进行高效的搅拌,并且过滤板将搅拌合格后的膏体浆料输送至下料筒中,在出料时再次通过连续搅拌装置对其进行二次搅拌,确保膏体浆料具有很好的搅拌连续性和浆料的均匀;1. The device is easy to operate. By putting the paste raw materials into the mixing box, it is efficiently stirred by four sets of stirring blades on the stirring shaft with the same structure, and the filter plate will stir the qualified paste slurry It is transported to the lower material barrel, and it is stirred again by the continuous stirring device when it is discharged, so as to ensure that the paste slurry has good stirring continuity and uniformity of the slurry;
2.该装置中环从底座中应力弹簧和橡胶护圈相互配合可以使得搅拌箱体在工作时具有很好的稳定性,并且可以有效的减小搅拌箱体在转动时所产生的噪音;2. The middle ring of the device cooperates with the stress spring from the base and the rubber retainer to make the mixing box have good stability during operation, and can effectively reduce the noise generated when the mixing box is rotating;
3.通过过滤板的设置,在有效的过滤搅拌合格后的膏体浆料的同时也给主动转轴和辅助转轴提供支撑力,保证搅拌的稳定性。3. Through the setting of the filter plate, while effectively filtering the paste slurry after stirring, it also provides support for the active shaft and the auxiliary shaft to ensure the stability of the stirring.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明缓冲底座结构示意图;Fig. 2 is a structural schematic diagram of the buffer base of the present invention;
图3为本发明过滤板结构示意图;Fig. 3 is the structural representation of filter plate of the present invention;
图4为本发明连续搅拌装置结构示意图。Fig. 4 is a schematic structural diagram of the continuous stirring device of the present invention.
图中:1支架、2缓冲底座、21保护挡圈、22应力弹簧、23橡胶护圈、24支撑底板、25安装通孔、3过滤板、31过滤网护圈、32过滤网板、33转台轴承、34支撑横杆、4连续搅拌装置、41连续搅拌箱体、42活动圆腔、43运料通道、44转杆、45连续搅拌杆、46连续搅拌叶片、5搅拌箱体、6搅拌电机、7进料管、8主动转轴、9主动齿轮、10辅助齿轮、11辅助转轴、12搅拌叶片、13支撑转台、14锥形下料筒、15第二电机、16供料槽、17温度传感器、18加热棒、19观察窗、20控制开关。In the figure: 1 bracket, 2 buffer base, 21 protective retaining ring, 22 stress spring, 23 rubber retainer, 24 support base plate, 25 installation through hole, 3 filter plate, 31 filter screen retainer, 32 filter screen plate, 33 turntable Bearing, 34 supporting bar, 4 continuous stirring device, 41 continuous stirring box, 42 movable circular cavity, 43 material conveying channel, 44 rotating rod, 45 continuous stirring rod, 46 continuous stirring blade, 5 stirring box, 6 stirring motor , 7 Feed pipe, 8 Driving shaft, 9 Driving gear, 10 Auxiliary gear, 11 Auxiliary shaft, 12 Stirring blade, 13 Support turntable, 14 Conical lower barrel, 15 Second motor, 16 Feed tank, 17 Temperature sensor , 18 heating rods, 19 observation windows, 20 control switches.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-4,本发明提供一种技术方案:一种连续供料装置,包括支架1,支架1的顶部安装有缓冲底座2,保证搅拌箱体5在工作时具有很好的稳定性,并且可以有效的减小噪音的出现,缓冲底座2的顶部设置有搅拌箱体5,搅拌箱体5的顶部中心处安装有搅拌电机6,且搅拌箱体5的顶部左侧设置有进料管7,搅拌电机6的底部动力端上安装有主动转轴8,主动转轴8的顶部外壁上套接有主动齿轮9,且主动齿轮9的外壁与三组结构相同的辅助齿轮10啮合,辅助齿轮10设置在辅助转轴11的外壁上,且主动转轴8和辅助转轴11的外壁上均设置有搅拌叶片12,通过主动转轴8的转动来带动辅助转轴11转动,提高膏体浆料的搅拌效率的同时也节省了能源,辅助转轴11的顶部均与搅拌箱体5顶部内壁上的轴承装置连接,且主动转轴8的底部和辅助转轴11的顶部均设置有支撑转台13,支撑转台13均设置在过滤板3的顶部,过滤板3可以在不影响膏体浆料搅拌的操作将搅拌合格后的浆料输送至锥形下料筒4中,且过滤板3设置在搅拌箱体5的内腔,搅拌箱体5的底部连接有锥形下料筒14,锥形下料筒14的底部连接有连接搅拌装置4,且连续搅拌装置4的外壁上安装有第二电机15,连续搅拌装置4的出料口设置有供料槽16,搅拌箱体5的两侧内壁上均设置有加热棒18,加热后可以提高膏体浆料搅拌的效率,且搅拌箱体5的右侧顶部内壁上设置有温度传感器17,便于对搅拌箱体5内的温度进行实时监控,搅拌箱体5的顶部外壁上开设有观察窗19,方便观察搅拌箱体5内浆料的体积,便于随时添加膏体原料,且搅拌箱体5的左侧外壁上安装有控制开关20,控制开关20分别与搅拌电机6、第二电机16、温度传感器17和加热棒18电性连接。Please refer to Figures 1-4, the present invention provides a technical solution: a continuous feeding device, including a bracket 1, and a buffer base 2 is installed on the top of the bracket 1 to ensure that the stirring box 5 has good stability during operation , and can effectively reduce the appearance of noise, the top of the buffer base 2 is provided with a stirring box 5, the top center of the stirring box 5 is installed with a stirring motor 6, and the left side of the top of the stirring box 5 is provided with a feed Tube 7, driving shaft 8 is installed on the bottom power end of stirring motor 6, and driving gear 9 is sleeved on the top outer wall of driving shaft 8, and the outer wall of driving gear 9 is meshed with three sets of auxiliary gears 10 with the same structure. 10 is arranged on the outer wall of the auxiliary rotating shaft 11, and the outer walls of the active rotating shaft 8 and the auxiliary rotating shaft 11 are provided with stirring blades 12, and the rotation of the active rotating shaft 8 drives the auxiliary rotating shaft 11 to rotate, so as to improve the stirring efficiency of the paste slurry Also save energy simultaneously, the top of auxiliary rotating shaft 11 is all connected with the bearing device on the inner wall of mixing box 5 tops, and the bottom of active rotating shaft 8 and the top of auxiliary rotating shaft 11 are all provided with support turntable 13, and support turntable 13 is all arranged on The top of the filter plate 3, the filter plate 3 can transport the stirred slurry to the conical lower barrel 4 without affecting the operation of the paste slurry stirring, and the filter plate 3 is arranged in the inner cavity of the stirring box 5 , the bottom of the stirring box 5 is connected with a conical lower material cylinder 14, the bottom of the conical lower material cylinder 14 is connected with a stirring device 4, and a second motor 15 is installed on the outer wall of the continuous stirring device 4, and the continuous stirring device 4 The discharge port of the tank is provided with a feeding tank 16, and heating rods 18 are arranged on the inner walls of both sides of the stirring box body 5. After heating, the efficiency of paste slurry stirring can be improved, and the right side top inner wall of the stirring box body 5 A temperature sensor 17 is provided to facilitate real-time monitoring of the temperature in the mixing box 5. An observation window 19 is provided on the top outer wall of the mixing box 5 to facilitate observation of the volume of the slurry in the mixing box 5 and to add paste at any time. Raw materials, and a control switch 20 is installed on the left outer wall of the stirring box 5, and the control switch 20 is electrically connected to the stirring motor 6, the second motor 16, the temperature sensor 17 and the heating rod 18 respectively.
其中,缓冲底座2包括保护挡圈21,保护挡圈21的内腔均匀设置有应力弹簧22,且应力弹簧22的另一端均与橡胶护圈23的外壁连接,且橡胶护圈23的内壁与搅拌箱体5的底部外壁贴合,通过与应力弹簧22的配合,有效的减缓了搅拌箱体5在运转时所产生的振动,保护挡圈21的底部设置有支撑底板24,且支撑底板24上开设有与锥形下料筒14相适配的安装通孔25;Wherein, the buffer base 2 includes a protective retaining ring 21, the inner cavity of the protective retaining ring 21 is evenly provided with a stress spring 22, and the other end of the stress spring 22 is connected with the outer wall of the rubber retainer 23, and the inner wall of the rubber retainer 23 is connected to the outer wall of the rubber retainer 23. The outer wall of the bottom of the stirring box 5 fits together, and through the cooperation with the stress spring 22, the vibration generated by the stirring box 5 during operation is effectively slowed down. An installation through hole 25 matching the tapered lower barrel 14 is opened on the top;
过滤板3包括与搅拌箱体5内壁连接的过滤网护圈31,过滤网护圈31的内腔设置有过滤网板32,过滤网板32的中心处设置有与主动转轴8相配合的转台轴承33,中心处设置的转台轴承33的圆周外壁上设置有三组结构相同的支撑横杆34,且支撑横杆34上设置有与辅助转轴11相配合的转台轴承33,对搅拌中的膏体浆料进行过滤的同时也给主动转轴8和辅助转轴11提供支撑力;The filter plate 3 includes a filter screen retainer 31 connected to the inner wall of the stirring box body 5, the inner cavity of the filter screen retainer 31 is provided with a filter screen plate 32, and the center of the filter screen plate 32 is provided with a turntable that matches the driving shaft 8 Bearing 33, three sets of support crossbars 34 with the same structure are arranged on the peripheral outer wall of the turntable bearing 33 arranged at the center, and the turntable bearing 33 matched with the auxiliary rotating shaft 11 is arranged on the support crossbar 34, and the paste in stirring While the slurry is being filtered, it also provides support for the active shaft 8 and the auxiliary shaft 11;
连续搅拌装置4包括连续搅拌箱体41,连续搅拌箱体41的内腔开设有圆形的活动圆腔42,且连续搅拌箱体41的顶部均开设有与活动圆腔42相联通的运料通道43,便于膏体浆料的输送,活动圆腔42的内腔设置有与第二电机15转动轴相连接的转杆44,转杆44的外壁上均匀设置有连续搅拌杆45,且连续搅拌杆45的外壁上均匀设置有连续搅拌叶片46,在出料前对浆料进行二次搅拌,保证膏体浆料的均匀性,搅拌叶片12的外壁上开设有通孔,且搅拌叶片12均匀的设置在主动转轴8和辅助转轴11的外壁上;The continuous stirring device 4 comprises a continuous stirring casing 41, the inner cavity of the continuous stirring casing 41 is provided with a circular movable circular chamber 42, and the top of the continuous stirring casing 41 is provided with a feeding material connected with the movable circular chamber 42. Passage 43, is convenient to the conveying of paste slurry, and the inner cavity of movable circular cavity 42 is provided with the rotating rod 44 that is connected with the second motor 15 rotating shafts, and the outer wall of rotating rod 44 is evenly provided with continuous stirring rod 45, and continuous Continuous stirring blades 46 are evenly arranged on the outer wall of the stirring rod 45, and the slurry is stirred twice before discharging to ensure the uniformity of the paste slurry. The outer wall of the stirring blade 12 is provided with a through hole, and the stirring blade 12 uniformly arranged on the outer walls of the active shaft 8 and the auxiliary shaft 11;
一种连续搅拌供料方法包括如下步骤:A kind of continuous stirring feeding method comprises the steps:
S1:检查装置的各部件之间的连接是否正常,尤其是主动齿轮9和辅助齿轮10之间、过滤板3和连续搅拌装置4,保证装置在运转过程中正常搅拌;S1: Check whether the connection between the various parts of the device is normal, especially between the driving gear 9 and the auxiliary gear 10, the filter plate 3 and the continuous stirring device 4, to ensure that the device is stirring normally during operation;
S2:将待搅拌的膏体原料通过进料管7输送到搅拌箱体5的内腔中,通过观察窗19观察,待膏体原料的体积达到搅拌箱体5的标准要求后启动搅拌电机6,同时启动加热棒18进行加热,通过主动转轴8上的主动齿轮9带动辅助齿轮10转动,从而使得主动转轴8和辅助转轴11上的搅拌叶片12对膏体原料实施搅拌操作;S2: Transport the paste raw material to be stirred into the inner cavity of the stirring box 5 through the feeding pipe 7, observe through the observation window 19, and start the stirring motor 6 after the volume of the paste raw material reaches the standard requirement of the stirring box 5 , and start the heating rod 18 to heat at the same time, the auxiliary gear 10 is driven by the driving gear 9 on the driving shaft 8 to rotate, so that the stirring blades 12 on the driving shaft 8 and the auxiliary shaft 11 carry out the stirring operation for the paste raw material;
S3:步骤S2中搅拌合格的膏体浆料通过过滤网板3的过滤作用,随着锥形下料筒14进入到连续搅拌装置4的内腔中,启动第二电机15,进入到连续搅拌装置4内腔中的浆料经过运料通道43进入到活动圆腔42中,第二电机15的动力轴带动转杆44转动,连续搅拌杆45带动连续搅拌叶片46对膏体浆料进行再一次的搅拌;S3: The qualified paste slurry stirred in step S2 passes through the filtering effect of the filter screen 3, and enters the inner cavity of the continuous stirring device 4 as the conical lower material cylinder 14 enters the inner cavity of the continuous stirring device 4, starts the second motor 15, and enters the continuous stirring The slurry in the inner cavity of the device 4 enters into the movable circular cavity 42 through the material delivery channel 43, the power shaft of the second motor 15 drives the rotating rod 44 to rotate, and the continuous stirring rod 45 drives the continuous stirring blade 46 to regenerate the paste slurry. One time stirring;
S4:经过再次搅拌后的膏体浆料最后经供料槽16排出,在在步骤S2和S3进行的同时,可以陆续的将膏体原料经进料管7加入到搅拌箱体5中,以此循环搅拌,实现连续的搅拌操作。S4: The paste slurry after being stirred again is finally discharged through the feeding tank 16, and while steps S2 and S3 are carried out, the paste raw materials can be successively added to the stirring box 5 through the feed pipe 7, so as to This cycle stirring realizes continuous stirring operation.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| CN108943392A (en) * | 2018-08-07 | 2018-12-07 | 天津市裕昇建筑工程有限公司 | A kind of steam heating type blender for concrete stirring |
| CN108995032A (en) * | 2018-06-25 | 2018-12-14 | 浙江天姥建设发展有限公司 | A kind of building building cement agitating device |
| CN109772651A (en) * | 2018-12-25 | 2019-05-21 | 合肥鑫铭电子科技有限公司 | A kind of glue sprayer glue heat bucket |
| CN110466059A (en) * | 2019-09-06 | 2019-11-19 | 中国二冶集团有限公司 | A kind of civil air defense constructions and installations building pours mixing plant |
| CN110883941A (en) * | 2019-11-27 | 2020-03-17 | 无为县华标新型墙体材料有限公司 | Special quantitative material mixing device for environment-friendly fly ash autoclaved brick |
| CN112192750A (en) * | 2020-09-30 | 2021-01-08 | 重庆飞强混凝土有限公司 | Premixing mechanism for concrete production and processing |
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| CN113563644A (en) * | 2021-08-03 | 2021-10-29 | 刘炳利 | Core filling system for manufacturing phosphogypsum whiskers |
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