CN108080565B - Triaxial engraver sculpture baffle ledge lost foam model split system - Google Patents
Triaxial engraver sculpture baffle ledge lost foam model split system Download PDFInfo
- Publication number
- CN108080565B CN108080565B CN201810087076.0A CN201810087076A CN108080565B CN 108080565 B CN108080565 B CN 108080565B CN 201810087076 A CN201810087076 A CN 201810087076A CN 108080565 B CN108080565 B CN 108080565B
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- China
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- module
- lacing wire
- dumbbell pin
- convex
- dividing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
- B22C7/02—Lost patterns
Abstract
The invention discloses a three-axis engraving machine engraving baffle ledge vanishing mold splitting system, which comprises a bottom plate module, a middle plate side wall module, a baffle upper edge module, two concave dumbbell pin cover modules, two convex dumbbell pin cover modules, a lacing wire module and a convex head module.
Description
Technical Field
The invention relates to the technical field of lost foam engraving for casting, in particular to a system for splitting lost foam models of a wall of an engraving baffle plate of a triaxial engraving machine.
Background
In lost foam casting, lost foam models are manufactured in advance according to casting structures, the structures of the lost foam models are different according to casting structures, in the traditional process, the lost foam models are formed by manually cutting and then bonding, in the mode, the method is old, the cutting speed of the models is low, and the errors between the sizes of the models after bonding and the actual sizes of castings are large.
Disclosure of Invention
It is necessary to provide a three-axis engraving machine engraving baffle ledge lost foam pattern splitting system for engraving the baffle ledge lost foam pattern by adopting the three-axis engraving machine.
The utility model provides a triaxial engraver sculpture baffle ledge lost foam pattern split system, including the bottom plate module, the medium plate side group module, baffle upper edge module, two concave head dumbbell pin cover modules, two protruding head dumbbell pin cover modules, lacing wire module, protruding head module, the medium plate side group module is V type elongated slot, two main division faces are respectively to two sides of medium plate side group module along length direction, the upper surface of medium plate side group module sets up two concave head end round pin nest upper division faces and two protruding head end round pin nest upper division faces, concave head end round pin nest upper division face is close to the concave head setting, protruding head end round pin nest upper division face is close to the protruding head setting, the side division face of bottom plate module is with the one side main division face butt joint of medium plate side group module, the side division face of baffle upper edge module is with the opposite side main division face butt joint of medium plate side group module, the lower partition surface of the two concave head dumbbell pin cover modules is in butt joint with the upper partition surface of the two concave head end pin sockets of the middle plate side wall module, the lower partition surface of the two convex head dumbbell pin cover modules is in butt joint with the upper partition surface of the two convex head end pin sockets of the middle plate side wall module, the lacing wire module is provided with a lower partition surface and a side partition surface, the lower partition surface of the lacing wire module is in butt joint with the upper surface of the baffle upper edge module, the side partition surface of the lacing wire module is in butt joint with the side surface of the bottom plate module so as to play a role of reinforcing and fixing the bottom plate module and the baffle upper edge module, the convex head module is provided with a side partition surface, and the side partition surface of the convex head module is in butt joint with the end surfaces of the convex head ends of the middle plate side wall module and the side surfaces of the two convex head dumbbell pin cover modules.
Preferably, the lacing wire module comprises a lacing wire main body module and a positioning module, wherein the lower partition surface of the lacing wire main body module is in butt joint with the upper surface of the baffle upper edge module, the end head of the lacing wire main body module is provided with a side partition surface, one end of the positioning module is connected with the side surface of the bottom plate module into a whole, and the other end of the positioning module is provided with a side partition surface to be in butt joint with the side partition surface of the end head of the lacing wire main body module to form the lacing wire module.
Preferably, the lacing wire main body module of the lacing wire module comprises a gusset module and a chamfering module, wherein the gusset module is a straight plate, and the chamfering module is connected between the straight plate and the upper surface of the baffle upper edge module.
Preferably, a dumbbell pin nest for installing a dumbbell pin is arranged between the inner side of a concave end of the baffle ledge vanishing mould model and a concave dumbbell pin cover, a dumbbell pin nest for installing a dumbbell pin is also arranged between the inner side of a convex end and a convex dumbbell pin cover, a semicircular cavity of the dumbbell pin nest is formed, a lower partition surface of a concave end dumbbell pin cover module is located on a semicircular partition surface of the dumbbell pin nest, and a lower partition surface of a convex end pin nest partition surface is also located on a semicircular partition surface of the dumbbell pin nest.
According to the invention, the baffle ledge lost foam model is split into different modules in advance, then each module is engraved and molded by adopting a triaxial engraving machine, and then each module is bonded to form the baffle ledge lost foam model.
According to the invention, the baffle ledge lost foam model is reasonably split, so that the number of the integral lost foam model modules is minimized when each module meets the working requirement of the triaxial engraving machine, the raw material loss is minimized when each module is engraved, the turnover frequency is minimized in the engraving process, and the accumulated error caused by turnover is minimized.
Drawings
FIG. 1 is a schematic diagram of a baffle ledge lost foam pattern.
FIG. 2 is a schematic view of another angle of a baffle ledge lost foam pattern.
FIG. 3 is a schematic view of another angle of a baffle ledge lost foam pattern.
Fig. 4 is a schematic structural view of the floor module.
Fig. 5 is a schematic view of another angle of the floor module.
Fig. 6 is a schematic structural view of a middle panel side module.
FIG. 7 is a schematic view of another angle of the middle panel side module.
Fig. 8 is a schematic structural view of the baffle upper edge module.
Fig. 9 is a schematic diagram of a configuration of a cap module on a socket dumbbell pin.
FIG. 10 is a schematic view of another angle of the cap module on the socket dumbbell pin.
Fig. 11 is a schematic structural view of a cap module on a raised dumbbell pin.
Fig. 12 is a schematic view of another angle of the cap module on the raised-head dumbbell pin.
Fig. 13 is a schematic structural view of the nose module.
Fig. 14 is a schematic diagram of a lacing wire module structure.
Fig. 15 is a schematic view of another angle of the lacing wire module.
In the figure: the blind ledge lost foam pattern 100, the floor module 10, the side parting surface 11, the middle plate side parting module 20, the main parting surface 21, the main parting surface 22, the concave end pin upper parting surface 23, the convex end pin upper parting surface 24, the blind upper edge module 30, the side parting surface 31, the concave dumbbell top cover module 40, the lower parting surface 41, the convex dumbbell top cover module 50, the lower parting surface 51, the lacing wire module 60, the lacing wire main body module 61, the rib plate module 611, the chamfering module 612, the positioning module 62, and the convex module 70.
Detailed Description
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Referring to fig. 1 to 15, an embodiment of the present invention provides a three-axis engraving machine engraving baffle ledge lost foam pattern splitting system, comprising a bottom plate module 10, a middle plate side wall module 20, a baffle upper edge module 30, two concave dumbbell pin cover modules 40, two convex dumbbell pin cover modules 50, a tie bar module 60, and a raised head module 70, wherein the middle plate side wall module 20 is a V-shaped long groove, two main split surfaces are respectively formed on two sides of the middle plate side wall module 20 along the length direction, two concave end pin nest upper split surfaces 23 and two raised end pin nest upper split surfaces 24 are formed on the upper surface of the middle plate side wall module 20, the concave end pin nest upper split surfaces 23 are arranged close to the concave end pin nest upper split surfaces 24 and are arranged close to the raised head, one side split surface 11 of the bottom plate module 10 is abutted with one side main split surface 21 of the middle plate side wall module 20, the side split surfaces 31 of the baffle upper edge module 30 is abutted with the other side main split surfaces 22 of the middle plate side wall module 20, the lower split surfaces 41 of the two concave dumbbell pin cover modules 40 are abutted with one side split surface 60 of the tie bar module 20, the two concave end pin nest split surfaces 60 are abutted with one side wall split surface 60 of the upper edge module 20, the upper edge module 20 is abutted with one side split surface of the upper edge module 60, to strengthen the fixation of the floor module 10 and the baffle upper edge module 30, the raised head module 70 has a side dividing surface, and the side dividing surface of the raised head module 70 is abutted with the end surface of the raised head end of the middle plate side wall module 20 and the side surfaces of the two raised head dumbbell pin cover modules 50.
Further, the lacing wire module 60 includes a lacing wire main body module 61 and a positioning module 62, wherein a lower dividing surface of the lacing wire main body module 61 is in butt joint with an upper surface of the baffle upper edge module 30, a side dividing surface is arranged at an end of the lacing wire main body module 61, one end of the positioning module 62 is connected with a side surface of the bottom plate module 10 into a whole, and a side dividing surface is arranged at the other end of the positioning module 62 so as to be in butt joint with the side dividing surface of the end of the lacing wire main body module 61, so that the lacing wire module 60 is formed.
When the lacing wire module 60 is manually cut, a complete lacing wire module is formed, namely, the root part of the lacing wire, which is connected with the bottom plate module 10, is cut to form an integral lacing wire, the lacing wire module 60 is required to be bonded with the bottom plate module 10 and the baffle upper edge module 30 in the later period, the lacing wire module 60 is required to be bonded at the designed positions of the bottom plate module 10 and the baffle upper edge module 30 according to the process requirements, the bottom plate module 10 and the baffle upper edge module 30 are provided with larger flat planes, the lacing wire module 60 is required to be manually measured by adopting a drawing rule to find the positions, the found process requirements are marked after the measurement, and then the lacing wire module 60 is bonded, so that the operation is time-consuming and labor-consuming, and the manual measurement error is unavoidable, so that the positions of the bonded lacing wire module 60, the bottom plate module 10 and the baffle upper edge module 30 do not meet the process requirements.
In the above technical solution, the lacing wire module 60 is divided into two parts in advance, the positioning module 62 connected with the side surface of the bottom plate module 10 can be used as a reference position during bonding, and during bonding, only the side dividing surface of the lacing wire module 60 and the side dividing surface of the positioning module 62 are required to be bonded positively, so that the manual operation of measuring and marking the lacing wire is omitted, and the positioning module 62 is preset in the engraving machine, so that the dimension is accurate, and the error during lacing wire bonding is thoroughly solved.
Further, the lacing wire main body module 61 of the lacing wire module 60 includes a gusset module 611 and a chamfering module 612, the gusset module 611 is a straight plate, and the chamfering module 612 is connected between the straight plate and the upper surface of the baffle upper edge module 30.
In the manual cutting lost foam model, after the chamfering module 612 of the lacing module 60 needs to be manually cut and formed, the workload is large, the size error of manual cutting and bonding is also large between the upper surfaces of the rib plate module 611 and the baffle upper edge module 30, and in the scheme, the chamfering module 612 and the straight plate are designed into a whole, and are set by a program in an engraving machine in advance, and the chamfering module is cut and formed at one time, has precise size and does not need subsequent bonding.
Further, a dumbbell pin nest for installing a dumbbell pin is arranged between the inner side of the concave end of the baffle ledge lost foam model 100 and the concave dumbbell pin cover, a dumbbell pin nest for installing a dumbbell pin is also arranged between the inner side of the convex end and the convex dumbbell pin cover, a semicircular cavity of the dumbbell pin nest is formed, the lower dividing surface of the concave dumbbell pin cover module 40 is located on the semicircular dividing surface of the dumbbell pin nest, and the lower dividing surface of the convex end pin nest is also located on the semicircular dividing surface of the dumbbell pin nest.
Because the dumbbell pin nest is inwards retracted relative to the concave dumbbell pin cover and the convex dumbbell pin cover, the engraved knife of the triaxial engraving machine cannot penetrate into the inside, so that the concave dumbbell pin cover module 40 and the convex dumbbell pin cover module 50 are respectively engraved and formed, and are cut and separated along the semicircular dividing surfaces of the dumbbell pin nest, so that the concave dumbbell pin cover module 40, the convex dumbbell pin cover module 50 and the middle plate side wall module 20 do not have inwards retracted curved surfaces, the engraving requirement of the triaxial engraving machine is met, separate modules are not required to be divided again, the module division is simplified, and the engraving period is shortened.
The modules or units in the device of the embodiment of the invention can be combined, divided and deleted according to actual needs.
The foregoing disclosure is illustrative of the preferred embodiments of the present invention, and is not to be construed as limiting the scope of the invention, as it is understood by those skilled in the art that all or part of the above-described embodiments may be practiced with equivalents thereof, which fall within the scope of the invention as defined by the appended claims.
Claims (1)
1. The utility model provides a triaxial engraver sculpture baffle ledge lost foam model split system which characterized in that: comprises a bottom plate module, a middle plate side wall module, a baffle upper edge module, two concave head dumbbell pin cover modules, two convex head dumbbell pin cover modules, a lacing wire module and a convex head module, wherein the middle plate side wall module is a V-shaped long groove, two side surfaces of the middle plate side wall module along the length direction are respectively two main dividing surfaces, the upper surface of the middle plate side wall module is provided with two concave head end pin nest upper dividing surfaces and two convex head end pin nest upper dividing surfaces, the concave head end pin nest upper dividing surfaces are arranged close to concave heads, the convex head end pin nest upper dividing surfaces are arranged close to convex heads, the side dividing surfaces of the bottom plate module are in butt joint with one side main dividing surfaces of the middle plate side wall module, the side dividing surfaces of the baffle upper edge module are in butt joint with the other side main dividing surfaces of the middle plate side wall module, the lower dividing surfaces of the two concave head dumbbell pin cover modules are in butt joint with the upper dividing surfaces of the two concave head end pin sockets of the middle plate side wall module, the lower dividing surfaces of the two convex head dumbbell pin cover modules are in butt joint with the upper dividing surfaces of the two convex head end pin sockets of the middle plate side wall module, the lacing wire module is provided with a lower dividing surface and a side dividing surface, the lower dividing surfaces of the lacing wire module are in butt joint with the upper surface of the baffle upper edge module, the side dividing surfaces of the lacing wire module are in butt joint with the side surfaces of the bottom plate module so as to play a role of reinforcing and fixing the bottom plate module and the baffle upper edge module, the convex head module is provided with side dividing surfaces, and the side dividing surfaces of the convex head module are in butt joint with the end surfaces of the convex head ends of the middle plate side wall module and the side surfaces of the two convex head dumbbell pin cover modules;
the lacing wire module comprises a lacing wire main body module and a positioning module, wherein the lower dividing surface of the lacing wire main body module is in butt joint with the upper surface of the baffle upper edge module, the end head of the lacing wire main body module is provided with a side dividing surface, one end of the positioning module is connected with the side surface of the bottom plate module into a whole, and the other end of the positioning module is provided with a side dividing surface so as to be in butt joint with the side dividing surface of the end head of the lacing wire main body module to form the lacing wire module;
the lacing wire main body module of the lacing wire module comprises a gusset module and a chamfering module, the gusset module is a straight plate, and the chamfering module is connected between the straight plate and the upper surface of the baffle upper edge module;
the dumbbell pin nest for installing the dumbbell pin is arranged between the inner side of the concave end of the baffle ledge lost foam model and the concave dumbbell pin cover, the dumbbell pin nest for installing the dumbbell pin is also arranged between the inner side of the convex end and the convex dumbbell pin cover, the dumbbell pin nest is a semicircular cavity, the lower partition surface of the concave dumbbell pin cover module is located on the semicircular partition surface of the dumbbell pin nest, and the lower partition surface of the convex dumbbell pin cover module is also located on the semicircular partition surface of the dumbbell pin nest.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810087076.0A CN108080565B (en) | 2018-01-30 | 2018-01-30 | Triaxial engraver sculpture baffle ledge lost foam model split system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810087076.0A CN108080565B (en) | 2018-01-30 | 2018-01-30 | Triaxial engraver sculpture baffle ledge lost foam model split system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108080565A CN108080565A (en) | 2018-05-29 |
| CN108080565B true CN108080565B (en) | 2023-10-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810087076.0A Active CN108080565B (en) | 2018-01-30 | 2018-01-30 | Triaxial engraver sculpture baffle ledge lost foam model split system |
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| JPS61266147A (en) * | 1985-05-17 | 1986-11-25 | Honda Motor Co Ltd | Casting mold pattern for die for press |
| JPS62282746A (en) * | 1986-02-17 | 1987-12-08 | Toyota Motor Corp | Expendable pattern for casting cylinder head for internal combustion engine |
| JPH08294925A (en) * | 1995-04-27 | 1996-11-12 | Howa Kasei:Kk | Molding method for foamed molding and mold structure |
| CN1765546A (en) * | 2005-11-09 | 2006-05-03 | 石家庄中煤装备制造有限公司 | Integral casting method of scraper conveyor middle groove |
| CN102284730A (en) * | 2011-08-17 | 2011-12-21 | 机械科学研究总院先进制造技术研究中心 | Lost foam digital machining method and equipment |
| CN102310162A (en) * | 2011-09-19 | 2012-01-11 | 滁州金诺实业有限公司 | Novel technology for casting engine cylinder body by lost foam |
| CN103395603A (en) * | 2013-07-31 | 2013-11-20 | 三一重型装备有限公司 | Middle groove of scraper conveyer, scraper conveyer and fully-mechanized coal mining equipment |
| CN203541435U (en) * | 2013-11-22 | 2014-04-16 | 河北冀凯铸业有限公司 | Lost foam casting mold for middle grooves |
| CN203541443U (en) * | 2013-05-17 | 2014-04-16 | 中煤张家口煤矿机械有限责任公司 | Moving block recombined type casting ledge metal mold |
| CN204584189U (en) * | 2015-04-27 | 2015-08-26 | 天津虹冈铸钢有限公司 | A kind of lost-foam casting model preventing the guide plate distortion of panelling two ends, side |
| CN107282880A (en) * | 2017-08-22 | 2017-10-24 | 金华万里扬机械制造有限公司 | Cast model |
-
2018
- 2018-01-30 CN CN201810087076.0A patent/CN108080565B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61266147A (en) * | 1985-05-17 | 1986-11-25 | Honda Motor Co Ltd | Casting mold pattern for die for press |
| JPS62282746A (en) * | 1986-02-17 | 1987-12-08 | Toyota Motor Corp | Expendable pattern for casting cylinder head for internal combustion engine |
| JPH08294925A (en) * | 1995-04-27 | 1996-11-12 | Howa Kasei:Kk | Molding method for foamed molding and mold structure |
| CN1765546A (en) * | 2005-11-09 | 2006-05-03 | 石家庄中煤装备制造有限公司 | Integral casting method of scraper conveyor middle groove |
| CN102284730A (en) * | 2011-08-17 | 2011-12-21 | 机械科学研究总院先进制造技术研究中心 | Lost foam digital machining method and equipment |
| CN102310162A (en) * | 2011-09-19 | 2012-01-11 | 滁州金诺实业有限公司 | Novel technology for casting engine cylinder body by lost foam |
| CN203541443U (en) * | 2013-05-17 | 2014-04-16 | 中煤张家口煤矿机械有限责任公司 | Moving block recombined type casting ledge metal mold |
| CN103395603A (en) * | 2013-07-31 | 2013-11-20 | 三一重型装备有限公司 | Middle groove of scraper conveyer, scraper conveyer and fully-mechanized coal mining equipment |
| CN203541435U (en) * | 2013-11-22 | 2014-04-16 | 河北冀凯铸业有限公司 | Lost foam casting mold for middle grooves |
| CN204584189U (en) * | 2015-04-27 | 2015-08-26 | 天津虹冈铸钢有限公司 | A kind of lost-foam casting model preventing the guide plate distortion of panelling two ends, side |
| CN107282880A (en) * | 2017-08-22 | 2017-10-24 | 金华万里扬机械制造有限公司 | Cast model |
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| Publication number | Publication date |
|---|---|
| CN108080565A (en) | 2018-05-29 |
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