CN108078017B - Forming machine - Google Patents
Forming machine Download PDFInfo
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- CN108078017B CN108078017B CN201810099554.XA CN201810099554A CN108078017B CN 108078017 B CN108078017 B CN 108078017B CN 201810099554 A CN201810099554 A CN 201810099554A CN 108078017 B CN108078017 B CN 108078017B
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B11/00—Hosiery; Panti-hose
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Accessory Of Washing/Drying Machine, Commercial Washing/Drying Machine, Other Washing/Drying Machine (AREA)
Abstract
The invention provides a preparation method of high-breathability sport socks, and belongs to the technical field of textiles. A preparation method of high-breathability sports socks comprises the following steps: a. yarn dyeing: respectively dyeing 40 pieces of combed cotton and 60 pieces of combed cotton by a dyeing machine; b. yarn cleaning: respectively cleaning 40 combed cotton and 60 combed cotton in a; c. and (3) knitting the sock body: weaving 40 combed cotton in the step b and the homolon cotton fibers into a sock body; d. knitting the sock head and the sock heel: knitting 60 combed cotton in the step b into sock heads and sock heels; e. cleaning and drying; f. and (3) sewing: c, sewing the sock body, the sock head and the sock heel in the step c and the step d through a sewing machine to obtain the high-breathability sports sock; g. shaping; h. and (7) checking and warehousing. The invention has the advantage of high air permeability of the product.
Description
Technical Field
The invention belongs to the technical field of textile, and particularly relates to a preparation method of high-breathability sports socks.
Background
An article of apparel worn on the foot. The saying article states that socks and foot clothes are also provided. "has the functions of protecting feet and preventing foot odor. The socks are general names, and are divided into cotton yarn socks, woolen socks, silk socks, various chemical fiber socks and the like according to raw materials, and the socks, the medium socks, the ankle socks and the like are provided with various styles and varieties according to shapes, such as plain socks, rib top socks, heelless socks, jacquard weave, woven weave and the like.
Along with the development of modern technology, people also begin the exercise of self physique, often can promote oneself quality through playing the basketball, playing football, ways such as gymnasium exercise, and in the motion occasion, high violent motion can make whole body all sweat, especially on the foot, more easily the sweaty foot, to liking the personnel of motion, exercise, if socks on the foot are laminated on the instep all the time, let the sweat be difficult to flow, and long-term like this, can lead to the condition such as beriberi, foot odor.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a preparation method of high-breathability sports socks, which has the characteristic of high breathability of products.
The purpose of the invention can be realized by the following technical scheme: a preparation method of high-breathability sports socks is characterized by comprising the following steps:
a. yarn dyeing: respectively dyeing 40 pieces of combed cotton and 60 pieces of combed cotton by a dyeing machine;
b. yarn cleaning: respectively cleaning 40 combed cotton and 60 combed cotton in a;
c. and (3) knitting the sock body: weaving 40 pieces of combed cotton in the step b and homotopy cotton fiber into a sock body, wherein the mass ratio of materials in the sock body is 65-75% of 40 pieces of combed cotton and 25-35% of homotopy cotton fiber, and the total mass percentage is 100%;
d. knitting the sock head and the sock heel: knitting 60 combed cotton in the step b into sock heads and sock heels; two threads are adopted for weaving, so that the sock head and the sock heel are thickened;
e. cleaning and drying: c, respectively putting the sock body, the sock head and the sock heel in the steps c and d into a cleaning machine for cleaning, putting the cleaned sock body, the sock head and the sock heel into a drying and sterilizing machine for sterilization, and controlling the temperature of water vapor to be 300-330 ℃; sterilizing for 30-40min, and drying by a drying sterilizer at 150-180 deg.C for 30-40 min;
f. and (3) sewing: c, sewing the sock body, the sock head and the sock heel in the step c and the step d through a sewing machine to obtain the high-breathability sports sock;
g. shaping: shaping the sports socks in the step f by a shaping machine;
h. and (6) inspection and warehousing: and g, detecting the sports socks in the step g, screening out qualified sports socks and putting the qualified sports socks in storage.
The sock body woven by 40 pieces of combed cotton has larger aperture and high air permeability, the sock head and the sock heel woven by 60 pieces of combed cotton have better wear resistance, the thickness of the sock head and the sock heel is similar to that of the single-strand woven by 40 pieces of combed cotton, and the high air permeability sport sock can be quickly obtained by the method and can be comfortable when being worn on feet.
In the preparation method of the high-permeability sports socks, in the step g, the shaping machine comprises a base, wherein a barrel body is fixedly arranged on the base, one end of the barrel body is provided with an inlet, the other end of the barrel body is in a closed state, and a closed door with a closed opening is hinged on the barrel body; a first sliding rail is fixedly arranged in the barrel body, a movable frame is detachably arranged on one side of the barrel body, a second sliding rail is fixedly arranged on the movable frame, and the second sliding rail can be in butt joint with the first sliding rail; a sliding frame capable of sliding on the first sliding rail and the second sliding rail is movably arranged on the first sliding rail; a water flow net set with a channel inside is fixedly arranged at the upper part of the sliding frame, a plurality of water inlets are arranged on the water flow net set, and water outlet holes which are uniformly distributed are arranged at the lower part of the water flow net set; a water injection pipe which can be butted with the water inlet is fixedly arranged inside the barrel body; a plurality of equidistant fixing blocks are fixedly arranged at the lower part of the water flow net set, a water accumulation groove is formed at the upper part of each fixing block, and a water outlet hole can discharge water into the water accumulation groove; the lower part of the fixed block is provided with a chute, and the chute is internally provided with a plurality of through holes communicated with the water collecting tank; a sock rack group for sleeving socks is detachably arranged in the sliding groove; a dehydration and separation mechanism for dehydrating or separating socks and a drying mechanism for rapidly drying the socks are arranged in the barrel body; a water circulation heat insulation structure for heat insulation and water circulation is arranged outside the barrel body; the bottom of the barrel body is provided with a water outlet which is positioned at the lowest part of the barrel body; the top of the barrel body is provided with an air suction port which is fixedly provided with a suction fan capable of sucking out the water vapor in the barrel body.
The working principle of the device is as follows: after the socks are sequentially and manually sleeved on the sock rack group, the sock rack group is arranged in a sliding chute of the fixed block, then the sliding frame is pushed into the barrel body, the position is adjusted, and the barrel body is closed through the closing door after the adjustment is finished; at the moment, the drying mechanism enables the barrel body to be heated, meanwhile, the water circulation heat preservation structure starts to operate, water is injected into the water flow net group through the water injection pipe, the water flow net group disperses the water and injects the water into the water accumulation groove of the fixed block, the water flows to the sock rack group along the through hole so as to enable the socks on the sock rack group to be quickly wetted, after the socks are wetted, the temperature in the barrel body is raised, redundant moisture of the socks is quickly squeezed out through the dewatering and separating mechanism, the socks are extruded and shaped, and then the drying mechanism is started to dry and shape the socks; the suction fan sucks out the water vapor to keep the interior of the barrel body dry, the water vapor forms a steam heat-insulating layer outside the barrel body through the water circulation heat-insulating structure, and meanwhile, the water can be recycled.
The upper part of the fixed block is provided with a water accumulation groove, and the sliding groove is internally provided with a plurality of through holes communicated with the water accumulation groove, so that water can uniformly flow to the sock rack group to wet the socks; the sock rack group can be sleeved with more socks; the water separation mechanism can squeeze redundant water in the socks, primarily squeeze and shape the socks, and can separate the socks on the sock rack group from the socks by a preset distance, so that the water in the socks can be quickly evaporated to form secondary steam shaping, the water in the socks can be completely evaporated, and the water is prevented from being difficult to evaporate to dry after the socks are overlapped; the drying mechanism can improve the evaporation speed of water on the socks and improve the shaping efficiency; the water circulation heat preservation structure can make water cyclic utilization, utilizes the waste heat to reach the heat preservation effect simultaneously.
In the preparation method of the high-permeability sports sock, the funnel is fixedly arranged on the water inlet of the water flow net group. The water injection to the water flow network group is facilitated through the main water pipe, the fault tolerance of the sliding frame position is improved, the precision requirement of mechanical equipment is lowered, and the equipment cost is lowered.
In the preparation method of the high-permeability sports sock, the sliding frame is provided with the anti-collision structure, the anti-collision structure comprises a plurality of pressure springs fixedly arranged on the sliding frame, and the end parts of the pressure springs are fixedly provided with the rubber blocks. When propelling movement carriage, the carriage is pushed fast, can directly collide with staving inside, makes the staving warp, and pressure spring and block rubber can avoid this kind of condition to take place.
In the preparation method of the high-breathability sports socks, the sock rack group comprises a plurality of sock plates, a sliding rod and a sliding block, the sliding block can be clamped in the sliding groove in a sliding mode, and a plurality of water flow holes are formed in the sliding block; the sliding rod is fixedly arranged at the lower part of the sliding block; the sock plates are provided with slide holes, the sock plates are arranged on the slide rods in a sliding mode through the slide holes, and the upper ends of the adjacent sock plates are elastically connected; the magnetic part is fixedly arranged at the upper ends of the sock plates at the two ends of the outermost side, and a plurality of drainage grooves for guiding water flow are formed in the two side faces of each sock plate.
The slide block can be clamped in the slide groove in a sliding way, and a plurality of water flow holes are formed in the slide block, so that the slide block can be freely disassembled, and the sock rack group can be quickly taken down or installed; the sock plate is arranged on the sliding rod in a sliding mode through the sliding hole, and the sock plate can rotate or translate randomly, so that socks can be sleeved conveniently; the upper ends of the adjacent sock plates are elastically connected, so that the sock plates can freely move away from or close to the sliding rod; the water flow holes can be butted with the through holes so as to enable water to flow to the sock plate; a plurality of drainage grooves for guiding water to flow are formed in the two side faces of the sock plate, and the drainage grooves enable water to flow downwards along the drainage grooves, so that the sock is wet more quickly.
In the preparation method of the high-permeability sports socks, the dewatering and separating mechanism comprises a plurality of push rod motors, the push rod motors are fixedly arranged in two sides of the barrel body, and the direction of output shafts of the push rod motors faces the direction of the sock rack; a water squeezing plate is fixedly arranged on an output shaft of the push rod motor, and an electromagnet capable of attracting the magnetic part is fixedly arranged on the water squeezing plate; when the push rod motor pushes the water squeezing plates inwards, the two water squeezing plates are close to each other so that the socks on the socks are squeezed out of water, and when the push rod motor pulls the water squeezing plates outwards, the two water squeezing plates are far away from each other so that the distance between the adjacent socks is increased.
The water squeezing plate can squeeze the sock plates of the sock rack group together by the push rod motor to squeeze water out, and part of water is left in the socks, so that the drying efficiency is improved; the electromagnet starts to attract the magnetic parts at the upper ends of the sock plates at the two ends of the outermost side, and the wringing plate can separate the sock plates of the sock rack group uniformly by the push rod motor, so that the adjacent socks are spaced.
In the preparation method of the high-permeability sports socks, the drying mechanism comprises a plurality of rod drying assemblies and a plurality of dryers, wherein the dryers are fixedly arranged on two sides in the barrel body; the stoving subassembly includes a plurality of stoving boards, swivel mount, dwang, and the dwang rotates to set up in the bucket, and the swivel mount sets firmly on the dwang, and stoving board equidistance alternately sets firmly on the swivel mount, and the stoving board can be gone into between socks board and the socks board.
The even separation of socks board that can be through organizing socks with the push rod motor at crowded water board makes the interval between the adjacent socks, and stoving integrated circuit board in the stoving subassembly goes into the interval between the adjacent socks, and the quick carries out drying and finalizing the design to socks. The edges of the drying plate are chamfered to prevent socks from being scratched.
In the preparation method of the high-breathability sports sock, the water circulation heat preservation structure comprises an outer barrel sleeved outside the barrel body and a water tank fixedly arranged at the uppermost end of the outer barrel, the outer barrel and the barrel body form a cavity, the inner cavity of the barrel body is communicated with the cavity through a water outlet and an air suction port, and a water pump capable of conveying water stored in the cavity into the water tank is fixedly arranged on the outer barrel; the water tank can feed water to the water inlet of the water flow net group through the water inlet pipe, and the water inlet pipe is sealed through the valve.
The outer barrel and the barrel body form a cavity, water vapor generated in the heating process can be sucked out through the suction fan and enters the cavity, and the temperature in the cavity rises to form a heat preservation layer; the bottommost portion is fallen back after the water vapor liquefaction in the cavity, through the water pump with in water transport meeting water tank, the water in the water tank continues to be used for moist socks, forms a hydrologic cycle.
In the preparation method of the high-breathability sport socks, the S-shaped bent pipe is fixedly arranged at the lower part of the water outlet, and water is filled into the bent pipe so that the two ends of the bent pipe are separated by the water.
The S-shaped bent pipe can prevent water vapor in the cavity from directly entering the inner cavity of the barrel body from the lowest outlet when the suction fan sucks air, so that drying is influenced; the bent pipe is filled with water so that two ends of the bent pipe are separated by the water, after the water vapor passes through the bent pipe, the gas is discharged from the first end of the bent pipe, and the water vapor is remained in the bent pipe.
Compared with the prior art, the invention has the following advantages:
1. the sock body woven by 40 pieces of combed cotton has larger aperture and high air permeability, the sock head and the sock heel woven by 60 pieces of combed cotton have better wear resistance, the thickness of the sock head and the sock heel is similar to that of the single-strand woven by 40 pieces of combed cotton, the sock woven by the combed cotton has better sweat absorption function, and the high air permeability sport sock can be quickly obtained by the method and can be comfortable when being worn on feet.
2. The upper part of a fixed block of the setting machine is provided with a water accumulation groove, and a plurality of through holes communicated with the water accumulation groove are formed in the sliding groove, so that water can uniformly flow to a sock rack group to wet socks; the sock rack group can be sleeved with more socks;
3. the dewatering and separating mechanism in the setting machine can squeeze redundant moisture in socks, primarily squeeze and set the socks, and can separate the socks on the sock rack group from the socks by a preset distance, so that the moisture in the socks can be quickly evaporated to form secondary steam setting, the water in the socks can be completely evaporated, and the water is prevented from being difficult to evaporate and dry after the socks are overlapped;
4. the drying mechanism in the setting machine can improve the evaporation speed of water feeding of the socks and improve the setting efficiency; the water circulation heat preservation structure can make water cyclic utilization, utilizes the waste heat to reach the heat preservation effect simultaneously.
Figure 1 is a schematic view of a setting machine of the present invention.
Figure 2 is a cross-sectional view of the setting machine of the present invention.
Figure 3 is a schematic view of the sock rack set of the setting machine of the present invention.
FIG. 4 is a cross-sectional view of the barrel of the setting machine of the present invention.
Fig. 5 is an enlarged view at a in fig. 4.
In the figure, 1, a base; 2. a barrel body; 3. a closing door; 4. a first slide rail; 5. a movable frame; 6. a second slide rail; 7. a carriage; 8. a water flow net set; 9. a water injection pipe; 10. a fixed block; 11. a water accumulation tank; 12. a through hole; 13. a sock rack set; 14. a water outlet; 15. an air suction port; 16. a suction fan; 17. a funnel; 18. a pressure spring; 19. a rubber block; 20. a sock plate; 21. a slide bar; 22. a slider; 23. a water flow hole; 24. a magnetic member; 25. a drainage groove; 26. a push rod motor; 27. a water squeezing plate; 28. an electromagnet; 29. a dryer; 30. drying the plate; 31. a rotating table; 32. rotating the rod; 33. an outer tub; 34. a water tank; 35. a cavity; 36. a water pump; 37. a valve; 38. and (4) an S-shaped bent pipe.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
A preparation method of high-breathability sports socks comprises the following steps:
a. yarn dyeing: respectively dyeing 40 pieces of combed cotton and 60 pieces of combed cotton by a dyeing machine;
b. yarn cleaning: respectively cleaning 40 combed cotton and 60 combed cotton in a;
c. and (3) knitting the sock body: weaving 40 pieces of combed cotton in the step b and homotopy cotton fiber into a sock body, wherein the mass ratio of materials in the sock body is 65-75% of 40 pieces of combed cotton and 25-35% of homotopy cotton fiber, and the total mass percentage is 100%;
d. knitting the sock head and the sock heel: knitting 60 combed cotton in the step b into sock heads and sock heels; two threads are adopted for weaving, so that the sock head and the sock heel are thickened;
e. cleaning and drying: c, respectively putting the sock body, the sock head and the sock heel in the steps c and d into a cleaning machine for cleaning, putting the cleaned sock body, the sock head and the sock heel into a drying and sterilizing machine for sterilization, and controlling the temperature of water vapor to be 300-330 ℃; sterilizing for 30-40min, and drying by a drying sterilizer at 150-180 deg.C for 30-40 min;
f. and (3) sewing: c, sewing the sock body, the sock head and the sock heel in the step c and the step d through a sewing machine to obtain the high-breathability sports sock;
g. shaping: shaping the sports socks in the step f by a shaping machine;
h. and (6) inspection and warehousing: and g, detecting the sports socks in the step g, screening out qualified sports socks and putting the qualified sports socks in storage.
The sock body woven by 40 pieces of combed cotton has larger aperture and high air permeability, the sock head and the sock heel woven by 60 pieces of combed cotton have better wear resistance, the thickness of the sock head and the sock heel is similar to that of the single-strand woven by 40 pieces of combed cotton, and the high air permeability sport sock can be quickly obtained by the method and can be comfortable when being worn on feet.
As shown in fig. 1 to 5, in step g, the forming machine includes a base 1, a barrel 2 is fixedly disposed on the base 1, in this embodiment, an inner cavity is disposed in the barrel 2, one end of the barrel 2 has an inlet, the other end of the barrel 2 is in a closed state, and a closed door 3 with a closed opening is hinged on the barrel 2; a first sliding rail 4 is fixedly arranged in the barrel body 2, a movable frame 5 is detachably arranged on one side of the barrel body 2, a second sliding rail 6 is fixedly arranged on the movable frame 5, and the second sliding rail 6 can be in butt joint with the first sliding rail 4; a sliding frame 7 capable of sliding on the first sliding rail 4 and the second sliding rail 6 is movably arranged on the first sliding rail 4; a water flow network group 8 with a channel inside is fixedly arranged at the upper part of the sliding frame 7, in the embodiment, the water flow network group 8 consists of a plurality of water pipes and is of a net-shaped structure, a plurality of water inlets are arranged on the water flow network group 8, in the embodiment, the number of the water inlets is five, the water inlets are positioned at four corners of the water flow network group 8, one of the water inlets is arranged at the middle part, and water outlet holes which are uniformly distributed are arranged at the lower part of the water flow network group 8; a water injection pipe 9 which can be butted with the water inlet is fixedly arranged inside the barrel body 2; a plurality of fixed blocks 10 with equal distance are fixedly arranged at the lower part of the water flow net group 8, in the embodiment, the distance between the fixed blocks 10 is 20cm, and the number of the fixed blocks 10 is five; the upper part of the fixed block 10 is provided with a water accumulation tank 11, and the water outlet hole can discharge water into the water accumulation tank 11; the lower part of the fixed block 10 is provided with a chute, and the chute is internally provided with a plurality of through holes 12 communicated with the water collecting tank 11; a sock rack group 13 for sleeving socks is detachably arranged in the sliding groove; a dehydration and separation mechanism for dehydrating or separating socks and a dryer 29 mechanism for rapidly drying socks are arranged in the barrel body 2; a water circulation heat insulation structure for heat insulation and water circulation is arranged outside the barrel body 2; the bottom of the barrel body 2 is provided with a water outlet 14, and the water outlet 14 is positioned at the lowest part of the barrel body 2; the top of the barrel body 2 is provided with an air suction port 15, and the air suction port 15 is fixedly provided with a suction fan 16 capable of sucking out the water vapor inside.
The working principle of the device is as follows: after the socks are sequentially and manually sleeved on the sock rack group 13, the sock rack group 13 is arranged in a sliding chute of the fixed block 10, then the sliding frame 7 is pushed into the barrel body 2, the position is adjusted, and the barrel body 2 is closed through the closing door 3 after the adjustment is finished; at the moment, the dryer 29 heats the barrel body 2, the water circulation heat preservation structure starts to operate at the same time, water is injected into the water flow net group 8 through the water injection pipe 9, the water flow net group 8 disperses the water and injects the water into the water accumulation groove 11 of the fixed block 10, the water flows to the sock rack group 13 along the through hole 12 to quickly wet the socks on the sock rack group 13, after the socks are wetted, the temperature in the barrel body 2 is raised, the redundant moisture of the socks is quickly squeezed out through the dewatering and separating mechanism, the socks are squeezed and shaped, and then the dryer 29 is started to dry and shape the socks; the suction fan 16 sucks out the water vapor to keep the interior of the barrel body 2 dry, and the water vapor forms a steam heat-insulating layer outside the barrel body 2 through the water circulation heat-insulating structure, so that the water can be recycled.
The upper part of the fixed block 10 is provided with a water accumulation groove 11, and the sliding groove is internally provided with a plurality of through holes 12 communicated with the water accumulation groove 11, so that water can uniformly flow to the sock rack group 13 to wet socks; the sock rack group 13 can be sleeved with more socks; the dewatering and separating mechanism can squeeze redundant moisture in the socks, primarily squeeze and shape the socks, and can also separate the socks on the sock rack group 13 from the socks by a preset distance, so that the moisture in the socks can be quickly evaporated to form secondary steam shaping, the water in the socks can be completely evaporated, and the water is prevented from being difficult to evaporate to dry after the socks are overlapped; the dryer 29 can improve the evaporation speed of water on the socks and improve the shaping efficiency; the water circulation heat preservation structure can make water cyclic utilization, utilizes the waste heat to reach the heat preservation effect simultaneously.
Specifically, a funnel 17 is fixedly arranged on the water inlet of the water flow network group 8. The water injection of the water flow network group 8 by the main water pipe is facilitated, the fault tolerance of the position of the sliding frame 7 is improved, the precision requirement of mechanical equipment is lowered, and the equipment cost is lowered.
Specifically, the sliding frame 7 is provided with an anti-collision structure, the anti-collision structure comprises a plurality of pressure springs 18 fixedly arranged on the sliding frame 7, and in the embodiment, the number of the pressure springs 18 is four; the end of the pressure spring 18 is fixedly provided with a rubber block 19. When the sliding frame 7 is pushed, the sliding frame 7 is pushed rapidly and may directly collide with the inside of the barrel body 2, so that the barrel body 2 is deformed, and the pressure spring 18 and the rubber block 19 can avoid the situation.
Specifically, the sock rack group 13 comprises a plurality of sock plates 20, a sliding rod 21 and a sliding block 22, the sliding block 22 can be slidably clamped in the sliding groove, and the sliding block 22 is provided with a plurality of water flow holes 23; the slide bar 21 is fixedly arranged at the lower part of the slide block 22; the sock plate 20 is provided with a slide hole, the sock plate 20 is arranged on the slide rod 21 in a sliding mode through the slide hole, and the upper ends of the adjacent sock plates 20 are elastically connected; in this embodiment, the upper ends of the adjacent socks 20 are connected by a tension spring; the magnetic member 24 is fixedly arranged at the upper end of the sock plate 20 at the two ends at the outermost side, in this embodiment, the magnetic member 24 is a steel block; both sides of the sock plate 20 are provided with a plurality of drainage grooves 25 for guiding water to flow. In this embodiment, the distance between adjacent drainage grooves 25 is 5-6mm, and the drainage grooves 25 are disposed along the sock 20.
The sliding block 22 can be slidably clamped in the sliding groove, and the sliding block 22 is provided with a plurality of water flow holes 23, so that the sliding block 22 can be freely detached, and the sock rack group 13 can be quickly taken down or installed; the sock plate 20 is arranged on the slide rod 21 in a sliding mode through the slide hole, and the sock plate 20 can rotate or move randomly, so that socks can be sleeved more conveniently; the upper ends of the adjacent sock plates 20 are elastically connected, so that the sock plates 20 can freely move away from or close to the sliding rod 21; a plurality of drainage grooves 25 for guiding water to flow are formed in the two side faces of the sock plate 20, and the drainage grooves 25 enable water to flow downwards along the drainage grooves 25, so that socks are wet more quickly.
Specifically, the dewatering and separating mechanism comprises a plurality of push rod motors 26, in the embodiment, the push rod motors 26 are fixedly arranged in two sides of the barrel body 2, and the direction of the output shafts of the push rod motors 26 faces the direction of the sock rack; a water squeezing plate 27 is fixedly arranged on an output shaft of the push rod motor 26, and in the embodiment, an electromagnet 28 capable of attracting the magnetic piece 24 is fixedly arranged on the water squeezing plate 27; when the pushing rod motor 26 pushes the squeezing plates 27 inward, the squeezing plates 27 approach each other to squeeze water out from the socks on the socks 20, and when the pushing rod motor 26 pulls the squeezing plates 27 outward, the squeezing plates 27 move away from each other to increase the distance between the adjacent socks 20.
The wringing plate 27 can squeeze water out by squeezing the shoes 20 of the stocking frame group 13 together by the push rod motor 26, leaving part of the water in the socks; the electromagnet 28 is activated to attract the magnetic members 24 at the upper ends of the outermost two-end socks 20, and the wringing plate 27 can uniformly separate the socks 20 of the sock rack group 13 by the push rod motor 26, so that the adjacent socks are spaced.
Specifically, the dryer 29 mechanism includes a plurality of rod drying assemblies and a plurality of dryers 29, in this embodiment, the number of the drying assemblies is five, the number of the dryers 29 is eight, two sides of the dryers 29 are four, and the dryers 29 are fixedly arranged on two sides inside the barrel 2; the drying assembly comprises a plurality of drying plates 30, a rotating platform 31 and a rotating rod 32, the rotating rod 32 is rotatably arranged in the barrel body 2, the rotating platform 31 is fixedly arranged on the rotating rod 32, the drying plates 30 are fixedly arranged on the rotating platform 31 at intervals, and the drying plates 30 can be clamped between the sock plates 20 and the sock plates 20.
The wringing plate 27 can enable the adjacent socks to have a space by uniformly separating the socks 20 of the sock rack group 13 through the push rod motor 26, and the drying plate 30 in the drying assembly is clamped into the space between the adjacent socks, so that the socks can be rapidly dried and shaped. The edges of the drying plate 30 are chamfered to prevent the socks from being scratched. The dryer 29 is a commercially available product. The rotating rod 32 is rotated by a motor.
Specifically, the water circulation heat preservation structure comprises an outer barrel 33 sleeved outside the barrel body 2 and a water tank 34 fixedly arranged at the uppermost end of the outer barrel 33, the outer barrel 33 and the barrel body 2 form a cavity 35, the inner cavity of the barrel body 2 is communicated with the cavity 35 through a water outlet 14 and an air suction port 15, and a water pump 36 capable of conveying water stored in the cavity 35 into the water tank 34 is fixedly arranged on the outer barrel 33; the water tank 34 can feed water to the inlet of the water flow network 8 through a water inlet pipe, which is closed by a valve 37. In this embodiment, the outer tub 33 is fixedly provided with a controller, the controller is a PLC programmable controller, and the valve 37 is controlled by the controller. The PLC programmable controller is a commercially available product.
The outer barrel 33 and the barrel body 2 form a cavity 35, water vapor generated in the heating process can be sucked out through the suction fan 16 and enters the cavity 35, the temperature in the cavity 35 rises, and a heat preservation layer is formed; the water vapour in the cavity 35 liquefies and then falls back to the very bottom, and water is delivered by the water pump 36 into the water tank 34, and the water in the water tank 34 is continuously used for wetting the socks, so that a water circulation is formed.
Specifically, an S-shaped bent pipe 38 is fixedly arranged at the lower part of the water outlet 14, and water is filled in the bent pipe to separate two ends of the bent pipe by water.
The S-shaped bent pipe 38 can prevent water vapor in the cavity 35 from directly entering the inner cavity of the barrel body 2 from the outlet at the lowest part when the suction fan 16 sucks air, so that drying is influenced; the bent pipe is filled with water so that two ends of the bent pipe are separated by the water, after the water vapor passes through the bent pipe, the gas is discharged from the first end of the bent pipe, and the water vapor is remained in the bent pipe.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although the terms of the base 1, the tub 2, the closing door 3, the first sliding rail 4, the moving frame 5, the second sliding rail 6, the sliding frame 7, the water flow net group 8, the water injection pipe 9, the fixed block 10, the water accumulating tank 11, the through hole 12, the sock rack group 13, the water outlet 14, the air suction port 15, the suction fan 16, the funnel 17, the pressing spring 18, the rubber block 19, the sock plate 20, the sliding rod 21, the sliding block 22, the water flow hole 23, the magnetic member 24, the drainage groove 25, the push rod motor 26, the water squeezing plate 27, the electromagnet 28, the dryer 29, the drying plate 30, the rotating table 31, the rotating rod 32, the outer tub 33, the water tank 34, the cavity 35, the water pump 36, the valve 37, the S-shaped bent pipe 38, etc. are used more often. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
Claims (4)
1. A setting machine comprises a base and is characterized in that a barrel body is fixedly arranged on the base, one end of the barrel body is provided with an inlet, the other end of the barrel body is in a closed state, and a closed door for closing an opening is hinged on the barrel body; a first sliding rail is fixedly arranged in the barrel body, a movable frame is detachably arranged on one side of the barrel body, a second sliding rail is fixedly arranged on the movable frame, and the second sliding rail can be in butt joint with the first sliding rail; a sliding frame capable of sliding on the first sliding rail and the second sliding rail is movably arranged on the first sliding rail; a water flow net set with a channel inside is fixedly arranged at the upper part of the sliding frame, a plurality of water inlets are arranged on the water flow net set, and water outlet holes which are uniformly distributed are arranged at the lower part of the water flow net set; a water injection pipe which can be butted with the water inlet is fixedly arranged inside the barrel body; a plurality of equidistant fixing blocks are fixedly arranged at the lower part of the water flow net set, a water accumulation groove is formed at the upper part of each fixing block, and a water outlet hole can discharge water into the water accumulation groove; the lower part of the fixed block is provided with a chute, and the chute is internally provided with a plurality of through holes communicated with the water collecting tank; a sock rack group for sleeving socks is detachably arranged in the sliding groove; a dehydration and separation mechanism for dehydrating or separating socks and a drying mechanism for rapidly drying the socks are arranged in the barrel body; a water circulation heat insulation structure for heat insulation and water circulation is arranged outside the barrel body; the bottom of the barrel body is provided with a water outlet which is positioned at the lowest part of the barrel body; the top of the barrel body is provided with an air suction port, the air suction port is fixedly provided with a suction fan capable of sucking out internal water vapor, the sock rack group comprises a plurality of sock plates, a sliding rod and a sliding block, the sliding block can be clamped in the sliding groove in a sliding manner, and the sliding block is provided with a plurality of water flow holes; the sliding rod is fixedly arranged at the lower part of the sliding block; the sock plates are provided with slide holes, the sock plates are arranged on the slide rods in a sliding mode through the slide holes, and the upper ends of the adjacent sock plates are elastically connected; the upper ends of the sock plates at two ends of the outermost side are fixedly provided with magnetic pieces, and both side surfaces of the sock plates are provided with a plurality of drainage grooves for guiding water to flow; the dehydration separation mechanism comprises a plurality of push rod motors, the push rod motors are fixedly arranged in two sides of the barrel body, and the direction of output shafts of the push rod motors faces the direction of the sock rack; a water squeezing plate is fixedly arranged on an output shaft of the push rod motor, and an electromagnet capable of attracting the magnetic part is fixedly arranged on the water squeezing plate; when the push rod motor pushes the water squeezing plates inwards, the two water squeezing plates are close to each other to enable socks on the socks plates to squeeze water out, and when the push rod motor pulls the water squeezing plates outwards, the two water squeezing plates are far away from each other to enable the distance between the adjacent socks plates to be increased; the drying mechanism comprises a plurality of rod drying assemblies and a plurality of dryers, and the dryers are fixedly arranged on two sides in the barrel body; the drying assembly comprises a plurality of drying plates, a rotating platform and a rotating rod, the rotating rod is rotatably arranged in the barrel, the rotating platform is fixedly arranged on the rotating rod, the drying plates are fixedly arranged on the rotating platform at equal intervals, and the drying plates can be clamped between the sock plates and the sock plates; the water circulation heat preservation structure comprises an outer barrel sleeved outside the barrel body and a water tank fixedly arranged at the uppermost end of the outer barrel, the outer barrel and the barrel body form a cavity, the inner cavity of the barrel body is communicated with the cavity through a water outlet and an air suction port, and a water pump capable of conveying water stored in the cavity into the water tank is fixedly arranged on the outer barrel; the water tank can feed water to the water inlet of the water flow net group through the water inlet pipe, and the water inlet pipe is sealed through the valve.
2. The setting machine as claimed in claim 1, wherein a funnel is fixed to the inlet of the water flow net set.
3. The setting machine as claimed in claim 1, wherein the carriage is provided with a bump guard structure, the bump guard structure comprises a plurality of compression springs fixed on the carriage, and rubber blocks are fixed on ends of the compression springs.
4. The setting machine as claimed in claim 1, wherein an S-shaped bent pipe is fixed to a lower portion of the water outlet, and water is filled in the bent pipe to separate two ends of the bent pipe.
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CN201810099554.XA CN108078017B (en) | 2018-01-31 | 2018-01-31 | Forming machine |
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CN201810099554.XA CN108078017B (en) | 2018-01-31 | 2018-01-31 | Forming machine |
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CN108078017B true CN108078017B (en) | 2020-03-27 |
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CN1241660A (en) * | 1999-02-08 | 2000-01-19 | 帛亚有限公司 | Multipurpose automatic circular electrothermal vapor drying and setting machine |
CN201598495U (en) * | 2010-01-09 | 2010-10-06 | 吴新军 | Sock setting machine |
CN105124774A (en) * | 2015-08-25 | 2015-12-09 | 沈汇明 | Novel production process of superfine fiber socks |
CN205934443U (en) * | 2016-08-19 | 2017-02-08 | 浙江芊叶服饰有限公司 | Simplex position socks are stereotyped for putting in order and are scalded device |
CN206204604U (en) * | 2016-08-30 | 2017-05-31 | 诸暨俊博服饰有限公司 | One kind sizing socks plate |
CN206799956U (en) * | 2017-06-12 | 2017-12-26 | 浙江英其尔针织有限公司 | A kind of vacuum decatize humidifies forming machine |
CN206815023U (en) * | 2017-05-08 | 2017-12-29 | 衢州职业技术学院 | A kind of shocks fixing shape machine |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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IN2014MU00808A (en) * | 2014-03-11 | 2015-09-25 | Welspun India Ltd | |
CN107503058B (en) * | 2017-09-12 | 2019-11-08 | 万见芬 | A kind of shocks fixing shape machine |
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2018
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Publication number | Priority date | Publication date | Assignee | Title |
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CN1241660A (en) * | 1999-02-08 | 2000-01-19 | 帛亚有限公司 | Multipurpose automatic circular electrothermal vapor drying and setting machine |
CN201598495U (en) * | 2010-01-09 | 2010-10-06 | 吴新军 | Sock setting machine |
CN105124774A (en) * | 2015-08-25 | 2015-12-09 | 沈汇明 | Novel production process of superfine fiber socks |
CN205934443U (en) * | 2016-08-19 | 2017-02-08 | 浙江芊叶服饰有限公司 | Simplex position socks are stereotyped for putting in order and are scalded device |
CN206204604U (en) * | 2016-08-30 | 2017-05-31 | 诸暨俊博服饰有限公司 | One kind sizing socks plate |
CN206815023U (en) * | 2017-05-08 | 2017-12-29 | 衢州职业技术学院 | A kind of shocks fixing shape machine |
CN206799956U (en) * | 2017-06-12 | 2017-12-26 | 浙江英其尔针织有限公司 | A kind of vacuum decatize humidifies forming machine |
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Effective date of registration: 20200303 Address after: 321015 Caojie Town Industrial Zone, Jindong District, Jinhua City, Zhejiang Province Applicant after: Zhejiang jiezhilang Clothing Co., Ltd Address before: Jiaxing City, Zhejiang province 314400 Haining city Chang street Double Happiness Village Club in Applicant before: Haining Litian Hosiery Co., Ltd. |
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