CN108072311A - A kind of flat mandril cubing and its processing method - Google Patents
A kind of flat mandril cubing and its processing method Download PDFInfo
- Publication number
- CN108072311A CN108072311A CN201610997411.1A CN201610997411A CN108072311A CN 108072311 A CN108072311 A CN 108072311A CN 201610997411 A CN201610997411 A CN 201610997411A CN 108072311 A CN108072311 A CN 108072311A
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- China
- Prior art keywords
- flat
- gauge block
- round bar
- mandril
- position portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003672 processing method Methods 0.000 title claims description 6
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000010791 quenching Methods 0.000 claims description 12
- 230000000171 quenching effect Effects 0.000 claims description 12
- 238000000227 grinding Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims description 4
- 238000003801 milling Methods 0.000 claims description 2
- 238000001514 detection method Methods 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000010923 batch production Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
- G01B5/25—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes
- G01B5/252—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes for measuring eccentricity, i.e. lateral shift between two parallel axes
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention belongs to dieparts to produce detection field in batches, a kind of flat mandril cubing, including tool assembly, several flat position portion gauge blocks and round bar portion gauge block, the flat hole to match with the flat position portion size of flat mandril is provided on the flat position portion gauge block, round bar portion gauge block is provided with the circular hole to match with the round bar portion size of flat mandril, the flat position portion gauge block and round bar portion gauge block is fixedly mounted in the tool assembly, and flat hole center on several flat position portion gauge blocks and the center of circular hole of round bar portion gauge block are on same straight line.Advantageous effect:The flat mandril cubing of the present invention can quickly be detected flat mandril, it can realize the detection to the flat mandril depth of parallelism, concentricity and dimensional accuracy, it is efficient, all detections can be achieved, it avoids being slipped, and detection process does not have to micrometer etc. and measures, and need to only be greatly improved by being inserted into flat hole and circular hole, detection efficiency.
Description
Technical field
The invention belongs to dieparts batch production detection field more particularly to a kind of flat mandril cubing and its processing sides
Method.
Background technology
Common demoulding spare and accessory parts in post rod type mold, including with round top rod and flat mandril, wherein flat mandril is one end
To be in the round bar portion of cylinder, the other end is in flat flat position portion.Since mold is to the more demanding of flat mandril, flat
Mandril needs to be detected flat mandril after machining, and detection is mainly included to the flat mandril depth of parallelism, concentricity and size essence
The detection of degree.Tradition is typically based on sampling observation to the detection of flat mandril, and detection process is substantially manually with miking,
Detection efficiency is relatively low.
The content of the invention
The defects of the purpose of the present invention is overcoming tradition existing in the prior art relatively low to flat mandril detection efficiency, provide one
The flat mandril cubing of kind and its processing method.
The technical solution adopted by the present invention to solve the technical problems is:A kind of flat mandril cubing, including tool assembly, several
Flat position portion gauge block and round bar portion gauge block, be provided on the flat position portion gauge block match with the flat position portion size of flat mandril it is flat
Hole, round bar portion gauge block are provided with the circular hole to match with the round bar portion size of flat mandril, the flat position portion gauge block and circle
Bar portion gauge block is fixedly mounted in the tool assembly, and flat hole center on several flat position portion gauge blocks and round bar portion gauge block
Center of circular hole is on same straight line.
Preferably, for ease of installing and ensureing the concentricity of each gauge block, locating slot, institute are provided in the tool assembly
It states flat position portion gauge block and round bar portion gauge block is arranged in the locating slot.
Further, the flat position portion gauge block quantity is three.
Preferably, for convenience of installing, the flat position portion gauge block and round bar portion gauge block are fixed by fastening screw and pacified
In the locating slot.
Preferably, for the fixation of single screw is avoided to be easy to cause gauge block rotation, and the problem of influence concentricity, Mei Gesuo
The flat position portion gauge block and round bar portion gauge block stated are mounted on by two fastening screws in the locating slot.
The processing method of above-mentioned flat mandril cubing, includes the following steps:
(1) processing of tool assembly:Before quenching by the countersunk head of the unilateral reserved 0.5mm processing fastening screw of the green body of tool assembly and
Via refines six faces after quenching, then the locating slot in Milling Machining tool assembly;
(2) flat position portion gauge block is processed:By the unilateral reserved 0.5mm processing screw holes of green body of flat position portion gauge block, quenching before quenching
After refine six faces, then using spark punch into eleven punch 11, then slow wire feeding is processed flat bore portion and is cut to preliminary dimension, then online
It cuts and green body is divided into several pieces along the green body length direction of flat position portion gauge block on wire machine, finally refine wire in removal and break
Face trace, it is 11mm to ensure several flat position portion gauge block thickness;
(3) round bar portion gauge block is processed:Take base of the flat position portion gauge block that a step (2) machines as round bar portion gauge block
Body, using wire machine in wire cutting by the flat hole machined in green body be circular hole;
(4) assemble, flat position portion gauge block and round bar portion gauge block are mounted in the locating slot of tool assembly using screw.
Advantageous effect:The flat mandril cubing of the present invention can quickly be detected flat mandril, can realize and flat mandril is put down
The detection of row degree, concentricity and dimensional accuracy, it is efficient, it can be achieved that all detections, avoid being slipped, and detection process does not have to
Micrometer etc. measures, and need to only be greatly improved by being inserted into flat hole and circular hole, detection efficiency.
In addition, in the manufacturing process of a gauge block one entirety of use of multiple gauge blocks green body, whole stock, fine grinding and
It processes flat Kong Houcai and is divided into multiple gauge blocks, ensure that the concentricity of a gauge block, avoid the accumulative of single mismachining tolerance.
Description of the drawings
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the flat mandril cubing dimensional structure diagram of the present invention;
Fig. 2 is flat mandril cubing front view;
Fig. 3 is tool assembly dimensional structure diagram;
Fig. 4 is flat position portion gauge block structure diagram;
Fig. 5 is round bar portion gauge block structure diagram;
Wherein:1. tool assembly, 11. locating slots, 2. flat portion's gauge blocks, 21. flat holes, 3. round bar portion gauge blocks, 31. circular holes.
Specific embodiment
Embodiment
As illustrated in fig. 1 and 2, a kind of flat mandril cubing, including 1, three flat position portion gauge block 2 of tool assembly and round bar portion gauge block 3,
As shown in figs. 1 and 3, the flat hole 21 to match with the flat position portion size of flat mandril is provided on the flat position portion gauge block 2, such as Fig. 1
Shown in 4, round bar portion gauge block 3 is provided with the circular hole 31 to match with the round bar portion size of flat mandril, the tool assembly 1
On be provided with locating slot 11, the flat position portion gauge block 2 and round bar portion gauge block 3 are fixedly mounted on described by two fastening screws
In locating slot 11, and 21 center of flat hole on several flat position portion gauge blocks 2 and 31 center of circular hole of round bar portion gauge block 3 are same
On straight line.
The processing method of upper flat mandril cubing, includes the following steps:
1. tool assembly 1 is processed, selection CR12, unilateral reserved 0.5mm before quenching, M4 screws countersunk head and via, quenching are processed
After refine six faces and ensure the long * wide * high 151mm*67mm*16mm of size, 1 locating slot of High Speed Milling Operation processing tool body, 11 Assurance of Size determines
Position 11 width of slot is 29.005mm
2. flat position portion gauge block 2 is processed:Selection H13, unilateral reserved 0.5mm before quenching process M4 screws, hardness control after quenching
For system in HRC50-52, six faces of fine grinding ensure the long * wide * high 45mm*29mm*23.5mm of size, slow wire feeding after the perforation of spark punch
Flat hole 21 is processed to the unilateral big 0.01mm of technological requirement, recycles in wire cutting wire machine by the green body after machining flat hole 21
Green body is averagely divided into 4 pieces by length direction, wire section trace ensures 4 flat 2 thickness of position gauge block in finally fine grinding removal
11mm;
3. round bar portion gauge block 3 is processed, wherein flat position portion gauge block 2 is taken as body, and wire machine is by flat hole 21 in utilization
12 circular holes 31 of Φ are processed as, technological requirement is worked into Φ 12.05mm qualifications.
(the 1., 2. the step purpose being split behind fine grinding and the flat hole 21 of processing of integrally stocking up is:Ensure that each gauge block is coaxial
Degree, avoids single processing cumulative errors)
4. it completes to assemble by M4 screws.
It should be appreciated that specific embodiment described above is only used for explaining the present invention, it is not intended to limit the present invention.By
The obvious changes or variations that the spirit of the present invention is extended out is still in the protection scope of this invention.
Claims (6)
1. a kind of flat mandril cubing, it is characterised in that:Including tool assembly (1), several flat position portion gauge blocks (2) and round bar portion gauge block
(3), the flat hole (21) to match with the flat position portion size of flat mandril, the round bar portion are provided on the flat position portion gauge block (2)
Gauge block (3) is provided with the circular hole (31) to match with the round bar portion size of flat mandril, the flat position portion gauge block (2) and round bar portion
Gauge block (3) is fixedly mounted in the tool assembly (1), and flat hole (21) center on several flat position portion gauge blocks (2) and circle
Circular hole (31) center of bar portion gauge block (3) is on same straight line.
2. flat mandril cubing according to claim 1, it is characterised in that:Locating slot is provided in the tool assembly (1)
(11), the flat position portion gauge block (2) and round bar portion gauge block (3) are arranged in the locating slot (11).
3. flat mandril cubing according to claim 1 or 2, it is characterised in that:Described flat position portion gauge block (2) quantity is three
It is a.
4. flat mandril cubing according to claim 2, it is characterised in that:The flat position portion gauge block (2) and round bar portion amount
Block (3) is fixedly mounted on by fastening screw in the locating slot (11).
5. flat mandril cubing according to claim 4, it is characterised in that:The each flat position portion gauge block (2) and round bar
Portion's gauge block (3) is mounted on by two fastening screws in the locating slot (11).
6. the processing method of flat mandril cubing according to claim 5, it is characterised in that:Include the following steps:
1. the processing of tool assembly (1):By the countersunk head of the unilateral reserved 0.5mm processing fastening screw of the green body of tool assembly (1) before quenching
And via, six faces are refined after quenching, then the locating slot (11) in Milling Machining tool assembly (1);
2. flat position portion gauge block (2) is processed:By the unilateral reserved 0.5mm processing screw holes of green body of flat position portion gauge block (2), quenching before quenching
After refine six faces, then using spark punch into eleven punch 11, then slow wire feeding processes flat hole (21) partly to preliminary dimension, then
Green body is divided into several pieces along the green body length direction of flat position portion gauge block (2) on wire machine in wire cutting, finally fine grinding removal
Middle wire section trace, it is 11mm to ensure several flat position portion gauge block (2) thickness;
3. round bar portion gauge block (3) is processed:2. flat position portion gauge block (2) that a step machines is taken to be used as round bar portion gauge block (3)
Green body, the flat hole (21) in green body is processed as circular hole (31) using wire machine in wire cutting;
4. assembling, flat position portion gauge block (2) and round bar portion gauge block (3) are mounted on to the locating slot (11) of tool assembly (1) using screw
It is interior.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610997411.1A CN108072311A (en) | 2016-11-11 | 2016-11-11 | A kind of flat mandril cubing and its processing method |
Applications Claiming Priority (1)
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---|---|---|---|
CN201610997411.1A CN108072311A (en) | 2016-11-11 | 2016-11-11 | A kind of flat mandril cubing and its processing method |
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CN108072311A true CN108072311A (en) | 2018-05-25 |
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CN201610997411.1A Pending CN108072311A (en) | 2016-11-11 | 2016-11-11 | A kind of flat mandril cubing and its processing method |
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CN2755560Y (en) * | 2004-10-16 | 2006-02-01 | 重庆宗申技术开发研究有限公司 | Chain stays correcting inspector of motorcycle |
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CN102672441A (en) * | 2012-04-28 | 2012-09-19 | 重庆市江津区宏盛机械制造有限公司 | Light rail intermediate shaft machining process |
CN203534446U (en) * | 2013-09-22 | 2014-04-09 | 山东新华制药股份有限公司 | Punch die detection platform |
CN203657718U (en) * | 2013-11-29 | 2014-06-18 | 无锡市航鹄科技有限公司 | Tool for detecting parallelism of two shafts |
CN203818448U (en) * | 2013-12-09 | 2014-09-10 | 大连普阳铁路机车车辆配件有限公司 | Multi-fission core combining precision injection mold |
CN105222688A (en) * | 2014-05-29 | 2016-01-06 | 天津市恒信精密机械有限公司 | A kind of automobile gear shift axle appliance special for detecting |
CN105499924A (en) * | 2015-12-21 | 2016-04-20 | 无锡格瑞斯精密机械有限公司 | Machining method for molding lower die body of die of pulling ring of ring-pull can |
CN106001338A (en) * | 2016-06-07 | 2016-10-12 | 中国南方航空工业(集团)有限公司 | High-temperature alloy no-allowance blade rolling method |
CN206281441U (en) * | 2016-11-11 | 2017-06-27 | 常州星宇车灯股份有限公司 | A kind of flat push rod cubing |
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2016
- 2016-11-11 CN CN201610997411.1A patent/CN108072311A/en active Pending
Patent Citations (12)
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CN2755560Y (en) * | 2004-10-16 | 2006-02-01 | 重庆宗申技术开发研究有限公司 | Chain stays correcting inspector of motorcycle |
CN201093992Y (en) * | 2007-10-22 | 2008-07-30 | 重庆长安汽车股份有限公司 | Engine phase tray press-loading angle fast detecting tool |
JP2009226637A (en) * | 2008-03-19 | 2009-10-08 | Konica Minolta Opto Inc | Method for manufacturing master molding die |
CN201680807U (en) * | 2010-05-24 | 2010-12-22 | 冠亿精密工业(昆山)有限公司 | Detection jig of intermediate shaft of bicycle |
CN102672441A (en) * | 2012-04-28 | 2012-09-19 | 重庆市江津区宏盛机械制造有限公司 | Light rail intermediate shaft machining process |
CN203534446U (en) * | 2013-09-22 | 2014-04-09 | 山东新华制药股份有限公司 | Punch die detection platform |
CN203657718U (en) * | 2013-11-29 | 2014-06-18 | 无锡市航鹄科技有限公司 | Tool for detecting parallelism of two shafts |
CN203818448U (en) * | 2013-12-09 | 2014-09-10 | 大连普阳铁路机车车辆配件有限公司 | Multi-fission core combining precision injection mold |
CN105222688A (en) * | 2014-05-29 | 2016-01-06 | 天津市恒信精密机械有限公司 | A kind of automobile gear shift axle appliance special for detecting |
CN105499924A (en) * | 2015-12-21 | 2016-04-20 | 无锡格瑞斯精密机械有限公司 | Machining method for molding lower die body of die of pulling ring of ring-pull can |
CN106001338A (en) * | 2016-06-07 | 2016-10-12 | 中国南方航空工业(集团)有限公司 | High-temperature alloy no-allowance blade rolling method |
CN206281441U (en) * | 2016-11-11 | 2017-06-27 | 常州星宇车灯股份有限公司 | A kind of flat push rod cubing |
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