CN108067943A - Zirconia ceramics structural member low roughness processing method and its equipment of use - Google Patents
Zirconia ceramics structural member low roughness processing method and its equipment of use Download PDFInfo
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- CN108067943A CN108067943A CN201611016485.9A CN201611016485A CN108067943A CN 108067943 A CN108067943 A CN 108067943A CN 201611016485 A CN201611016485 A CN 201611016485A CN 108067943 A CN108067943 A CN 108067943A
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- milling cutter
- structural member
- emery wheel
- zirconia ceramics
- wheel stick
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The present invention provides a kind of zirconia ceramics structural member low roughness processing method, comprises the following steps：The first step：Using emery wheel stick I just repair；Second step：It is repaiied in being carried out using emery wheel stick II；3rd step：Lateral layering processing is carried out to get product using milling cutter；The calculation of the number of plies for being layered processing is：The depth of cut N for the surplus P ÷ single milling cutters for leaving required processing on rear oxidation zircon ceramic structural member is repaiied in number of plies M=.Apply the technical scheme of the present invention, processing method includes just repairing, in repair processing be laterally layered with milling cutter, processing step is simplified, and technological parameter is easy to control, and can meet the qualification rate of required roughness requirements and product more than 98%.Equipment used by being processed the present invention also provides a kind of zirconia ceramics structural member low roughness, including milling cutter and CNC numerically-controlled machine tools, equipment is easy to assembly, and machined parameters are controlled using CNC numerically-controlled machine tools, it is ensured that disposable size and roughness qualification rate are more than 98%.
Description
Technical field
The present invention relates to ceramic processing technique fields, and in particular to a kind of zirconia ceramics structural member low roughness processing side
Method and its equipment of use.
Background technology
Outstanding person of the zirconia ceramics as structural ceramics and function ceramics, it is a kind of low toughness, high temperature resistant, resistance to
It grinds, is corrosion-resistant, there is excellent heat-proof quality and coefficient of thermal expansion close to the material of steel, alundum (Al2O3) is added in ceramics
Its hardness can be made to reach 9 grades of Mohs or more, be only second to diamond, because zirconia ceramics has above-mentioned characteristic, make it very applicable
In being fabricated to the structural members such as mobile phone center, wristwatch case.
There is certain water resistance (being especially embodied on wrist-watch) since mobile phone and wrist-watch must all possess, water resistance will
It is good just to necessarily require the roughness of waterproof surface low, and instantly the section components (such as watchband) of more wrist-watch product be all can
Detachable structure, it is detachable just to there must be mobilizable location structure, when mobilizable location structure roughness is excessively high,
It can be there are abnormal sound, so as to seriously affect the overall quality of product when movable.Reducing roughness can be realized by glossing, but
The position of many inner cavities does not allow or can not inherently be polished in structural member, then just must be in CNC processing technologys
In just realize low roughness requirement.
Zirconia ceramics is since its hardness is high, and toughness is low and plastic deformation is poor, it is difficult to process, the zirconium oxide in CNC processing
Ceramics are processed using emery wheel stick, and emery wheel stick is several comprising plating and sintering etc., and surface is all one layer of Buddha's warrior attendant of attachment
Sand, its surface of product of emery wheel stick processing have deeper emery wheel line to cause its roughness very high, real in CNC processing technologys
Existing low coarse, most common method is to walk the tool path pattern of spiral using emery wheel stick to be processed.Using the tool path pattern of spiral
Although can improve roughness, there is also following shortcomings for it：(1) machining period is long, causes processing efficiency low, board
Cost increases；(2) using spiral feed processing method, emery wheel stick corner wear is too fast, causes deformation of products or size bad.
In conclusion be badly in need of a kind of technique simplify, the processing side that technological parameter is easy to control and process equipment is readily available
Formula is to solve problems of the prior art.
The content of the invention
It is simplified present invention aims at a kind of technique of offer, the oxygen that technological parameter is easy to control and process equipment is readily available
Change zircon ceramic structural member low roughness processing method, specific technical solution is as follows：
A kind of zirconia ceramics structural member low roughness processing method, comprises the following steps：
The first step：Using emery wheel stick I just repair；
Second step：It is repaiied in being carried out using emery wheel stick II；
3rd step：Lateral layering processing is carried out to get product using milling cutter；
The calculation of the number of plies of the layering processing is：It is repaiied in number of plies M=and leaves institute on rear oxidation zircon ceramic structural member
The depth of cut N for the surplus P ÷ single milling cutters that need to be processed.
It is preferred in above technical scheme, in the 3rd step：The rotating speed of milling cutter is 12000-18000r/min, milling cutter
Feed speed is 180-200mm/min, and the depth of cut N of single milling cutter is 0.003-0.005mm.
It is preferred in above technical scheme, in the first step：The roughness of the emery wheel stick I is not less than 300#, emery wheel
The grain size of diamond is 80-100um in stick I, and grain size projecting height is 40-50um；The diameter and rotating speed of the emery wheel stick I point
It Wei not 1.2-2.3mm and 430-520r/min；The surplus of required processing is on zirconia ceramics structural member after the completion of being repaiied at the beginning of described
0.05-0.2mm。
It is preferred in above technical scheme, in the second step：The roughness of the emery wheel stick II is not less than 400#, emery wheel
The grain size of diamond is 40-60um in stick II, and grain size projecting height is 15-25um；The diameter and rotating speed of the emery wheel stick II
Respectively 1.2-2.3mm and 430-520r/min；After the completion of being repaiied in described on zirconia ceramics structural member required processing surplus
More than 0.025mm and less than 0.05mm.
It is preferred in above technical scheme, in the 3rd step：It is using the milling cutter progress time that laterally layering is processed
2.5-3.5min。
Preferred in above technical scheme, the milling cutter includes alloy bulk and the film being arranged on the alloy bulk
Layer；
The material of the alloy bulk is the wolfram steel cutter body doped with cobalt, and wherein the mass fraction of cobalt is 0.5%-
3.5%；
The thickness of the film layer is 10-20um, and material is micron or the composite diamond material of nanometer.
Preferred in above technical scheme, the film layer is deposited on by filament CVD on the alloy bulk.
Preferred in above technical scheme, the coefficient of friction of the milling cutter is 0.12-0.15.
It applies the technical scheme of the present invention, has the advantages that：(1) zirconia ceramics structural member of the invention is low thick
Rugosity processing method includes just repairing, in repair and milling cutter is laterally layered processing, processing step is simplified；(2) in the present invention：Single milling
The depth of cut of knife, the rotating speed of milling cutter, the parameter areas such as the feed speed selection of milling cutter are reasonable, and technological parameter is easy to control, can
Roughness requirements needed for meeting, and can ensure that the qualification rate of product more than 98%；(3) medium plain emery wheel stick I and emery wheel of the present invention
The specification of stick II and the selection of machined parameters, it is ensured that just repair the rear surplus that required processing on rear oxidation zircon ceramic structural member is repaiied in
Properly, laterally it is layered processing convenient for follow-up milling cutter；(4) present invention in milling cutter structure and material selection, it is ensured that the table of milling cutter
Surface roughness is verified, and can reach the roughness requirements needed for product and the high stability in milling cutter process, and one
Secondary property size and roughness qualification rate are more than 98%, and production efficiency is high, at low cost.
Equipment used by being processed the present invention also provides a kind of zirconia ceramics structural member low roughness, including milling cutter and
With the matched CNC numerically-controlled machine tools of the milling cutter；
The CNC numerically-controlled machine tools include the workspace of fixed workpiece to be processed, fixing piece and and control system, it is described solid
Determine part to be equipped with that the emery wheel stick I, emery wheel stick II and the installation position of milling cutter, the emery wheel stick I, emery wheel stick II are installed
And milling cutter is connected with the control system；
The milling cutter includes alloy bulk and the film layer being arranged on the alloy bulk, the material of the alloy bulk
For the wolfram steel cutter body doped with cobalt, the wherein mass fraction of cobalt is 0.5%-3.5%；The thickness of the film layer is 10-
20um, material are micron or the composite diamond material of nanometer.
Preferred in above technical scheme, the coefficient of friction of the milling cutter is 0.12-0.15；The film layer passes through heated filament
CVD method is deposited on the alloy bulk.
Equipment of the present invention, equipment is easy to assembly, using CNC numerically-controlled machine tools to emery wheel stick I, emery wheel stick II and
The parameter (depth of cut, rotating speed, feed speed etc.) of milling cutter is controlled, it is ensured that qualification rate is more than 98%.
In addition to objects, features and advantages described above, the present invention also has other objects, features and advantages.
Below with reference to embodiment, the present invention is described in further detail.
Specific embodiment
Technical scheme is described in detail with reference to embodiments, but the present invention can be wanted according to right
The multitude of different ways of restriction and covering is asked to implement.
Embodiment 1：
A kind of zirconia ceramics structural member low roughness processing method, used by process equipment include milling cutter with
And with the matched CNC numerically-controlled machine tools of the milling cutter.
The CNC numerically-controlled machine tools include the workspace of fixed workpiece to be processed, fixing piece and and control system, it is described solid
Determine part to be equipped with that the emery wheel stick I, emery wheel stick II and the installation position of milling cutter, the emery wheel stick I, emery wheel stick II are installed
And milling cutter is connected that (control system can refer to control system of the prior art and be designed or borrow with the control system
With control system of the prior art).
Above-mentioned milling cutter includes alloy bulk and the film layer being arranged on the alloy bulk, the material of the alloy bulk
For the wolfram steel cutter body doped with cobalt, the wherein mass fraction of cobalt is 0.5%-3.5%；The thickness of the film layer is 10-
(thicknesses of layers is excessive, and such as more than 20um, film layer is blocked up, and it is motionless that when processing can burn knife cutting by 20um；Thicknesses of layers is too small, such as
Below 10um, film layer is excessively thin, and cutter life is short), 12-15um is preferably selected, material is micron or the composite diamond of nanometer
Material；The coefficient of friction of the milling cutter is 0.12-0.15；Film layer is deposited on by filament CVD on the alloy bulk.
Above-mentioned processing method specifically includes following steps：
The first step：Using emery wheel stick I just repair, wherein：In emery wheel stick I grain size of diamond be 80-100um, grain
Footpath projecting height is 40-50um；The diameter and rotating speed of the emery wheel stick I be respectively 1.2-2.3mm and 430-520r/min (herein
It is preferred that 1.5mm and 500r/min)；The surplus of required processing is 0.05- on zirconia ceramics structural member after the completion of being repaiied at the beginning of described
0.2mm；
Second step：It is repaiied in being carried out using emery wheel stick II, wherein：In emery wheel stick II grain size of diamond be 40-60um, grain
Footpath projecting height is 15-25um；The diameter and rotating speed of the emery wheel stick II are respectively 1.2-2.3mm and 430-520r/min (this
Locate preferred 1.5mm and 500r/min)；The surplus P of required processing is more than on zirconia ceramics structural member after the completion of being repaiied in described
0.025mm and less than 0.05mm；
3rd step：Lateral layering processing is carried out to get product using milling cutter, wherein：The meter of the number of plies of the layering processing
Calculation mode is：The depth of cut for the surplus P ÷ single milling cutters for leaving required processing on rear oxidation zircon ceramic structural member is repaiied in number of plies M=
The depth of cut N of N, wherein single milling cutter are 0.003-0.005mm (preferred 0.003mm herein)；In 3rd step：Milling cutter turns
Speed is 12000r/min, and the feed speed of milling cutter is 200mm/min；The time that lateral layering processing is carried out using milling cutter is 2.5-
3.5min。
Using the method for the present embodiment, processing tool wear after 70PCS products, to start to occur size unstable, adjusts to connect
Continuous machining period 210min, product qualification rate are more than or equal to 98%.
70PCS can be reached using the coating milling cutter of the present embodiment, the cost price of the every handle of coating milling cutter is about emery wheel
20 times of stick, but its service life is 70 times of emery wheel stick, can reduce by 2.5 times, and its processing effect in direct cost
Rate is also 9 times of emery wheel stick, can reduce board cost and cost of labor indirectly, and practicability is preferable, application easy to spread, tool
There is larger practical value.
Embodiment 2- embodiments 4：
4 difference from Example 1 of embodiment 2- embodiments is only that：The rotating speed S of milling cutter is different with the depth of cut, details
It is：
Embodiment 2：Rotating speed S is 18000r/min, depth of cut 0.005mm, as a result processes tool wear after 35PCS products
It excessively scraps, adjusts as Continuous maching man-hour 70min, product qualification rate is more than or equal to 98%.
Embodiment 3：Rotating speed S is 15000r/min, depth of cut 0.005mm, as a result processes tool wear after 40PCS products
It excessively scraps, adjusts as Continuous maching man-hour 80min, product qualification rate is more than or equal to 98%.
Embodiment 4：Rotating speed S is 15000r/min, depth of cut 0.004mm, as a result processes tool wear after 54PCS products
It excessively scraps, adjusts as Continuous maching man-hour 135min, product qualification rate is more than or equal to 98%.
From cost, service life, processing efficiency each side integrated survey, the with obvious effects of embodiment 2- embodiments 4 is better than
The prior art.
Comparative example 1- comparative examples 3：
3 difference from Example 1 of comparative example 1- comparative examples is：The rotating speed S of milling cutter is different with the depth of cut,
Details are：
Comparative example 1：Rotating speed S is 18000r/min, depth of cut 0.01mm, as a result processes cutter after 10PCS products
Excessive wear is scrapped, and is adjusted as Continuous maching man-hour 15min, and product qualification rate is no more than 76%.
Comparative example 2：Rotating speed S is 18000r/min, depth of cut 0.01mm, as a result processes cutter after 17PCS products
Excessive wear is scrapped, and is adjusted as Continuous maching man-hour 30min, and product qualification rate is no more than 80%.
Comparative example 3：Rotating speed S is 9000r/min, depth of cut 0.003mm, and cutter goes out after as a result processing 8PCS products
Existing tipping is scrapped, and product qualification rate is no more than 79%.
Comparative example 4：
4 difference from Example 1 of comparative example is：3rd step is using emery wheel stick using the tool path pattern for walking spiral
It is processed, technological parameter during processing is same as Example 1, is the processing method referred in background technology.
It is processed using such mode, the processing service life of emery wheel stick can only achieve 1PCS, when the 2nd PCS products of processing
Afterwards, product size be present with become smaller or product side can into the conical surface, be bad products.Product qualification rate is more than 60%.
In conclusion the selection of the processing step and technological parameter in technical solution of the present invention is extremely important (to refer to reality
Apply a 1-4 and comparative example 1-3), the selection of technological parameter directly influences the service life of milling cutter, the qualification rate of product
Deng.And 1-4 is compared with comparative example 4 in conjunction with the embodiments, it is known that the technique effect acquired by technical scheme is apparent
Better than the prior art.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of zirconia ceramics structural member low roughness processing method, which is characterized in that comprise the following steps：
The first step：Using emery wheel stick I just repair；
Second step：It is repaiied in being carried out using emery wheel stick II；
3rd step：Lateral layering processing is carried out to get product using milling cutter；
The calculation of the number of plies of the layering processing is：It repaiies in number of plies M=and adds needed for leaving on rear oxidation zircon ceramic structural member
The depth of cut N of the surplus P ÷ single milling cutters of work.
2. zirconia ceramics structural member low roughness processing method according to claim 1, which is characterized in that the described 3rd
In step：The rotating speed of milling cutter is 12000-18000r/min, and the feed speed of milling cutter is 180-200mm/min, single milling cutter into
Knife amount N is 0.003-0.005mm.
3. zirconia ceramics structural member low roughness processing method according to claim 2, which is characterized in that described first
In step：The roughness of the emery wheel stick I is not less than 300#, and the grain size of diamond is 80-100um in emery wheel stick I, and grain size protrudes
Highly it is 40-50um；The diameter and rotating speed of the emery wheel stick I are respectively 1.2-2.3mm and 430-520r/min；It is described just to have repaiied
The surplus of required processing is 0.05-0.2mm on into rear oxidation zircon ceramic structural member.
4. zirconia ceramics structural member low roughness processing method according to claim 3, which is characterized in that described second
In step：The roughness of the emery wheel stick II is not less than 400#, and the grain size of diamond is 40-60um in emery wheel stick II, and grain size is dashed forward
Go out height for 15-25um；The diameter and rotating speed of the emery wheel stick II are respectively 1.2-2.3mm and 430-520r/min；In described
The surplus P of required processing is more than 0.025mm and less than 0.05mm on zirconia ceramics structural member after the completion of repairing.
5. zirconia ceramics structural member low roughness processing method according to claim 3, which is characterized in that the described 3rd
In step：The time that lateral layering processing is carried out using milling cutter is 2.5-3.5min.
6. the zirconia ceramics structural member low roughness processing method according to claim 1-5 any one, feature exist
In the milling cutter includes alloy bulk and the film layer being arranged on the alloy bulk；
The material of the alloy bulk is the wolfram steel cutter body doped with cobalt, and wherein the mass fraction of cobalt is 0.5%-3.5%；
The thickness of the film layer is 10-20um, and material is micron or the composite diamond material of nanometer.
7. zirconia ceramics structural member low roughness processing method according to claim 6, which is characterized in that the film layer
It is deposited on by filament CVD on the alloy bulk.
8. zirconia ceramics structural member low roughness processing method according to claim 6, which is characterized in that the milling cutter
Coefficient of friction be 0.12-0.15.
9. a kind of equipment used by zirconia ceramics structural member low roughness processing, it is characterised in that：Including milling cutter and with
The matched CNC numerically-controlled machine tools of milling cutter；
The CNC numerically-controlled machine tools include the workspace of fixed workpiece to be processed, fixing piece and and control system, the fixing piece
Be equipped with that the emery wheel stick I, emery wheel stick II and the installation position of milling cutter be installed, the emery wheel stick I, emery wheel stick II and
Milling cutter is connected with the control system；
The milling cutter includes alloy bulk and the film layer being arranged on the alloy bulk, and the material of the alloy bulk is to mix
The miscellaneous wolfram steel cutter body for having cobalt, the wherein mass fraction of cobalt are 0.5%-3.5%；The thickness of the film layer is 10-20um,
Material is micron or the composite diamond material of nanometer.
10. equipment used by zirconia ceramics structural member low roughness processing according to claim 9, feature exist
In：The coefficient of friction of the milling cutter is 0.12-0.15；The film layer is deposited on by filament CVD on the alloy bulk.
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| CN201611016485.9A CN108067943B (en) | 2016-11-18 | 2016-11-18 | low-roughness processing method for zirconia ceramic structural member and equipment adopted by same |
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| CN201611016485.9A CN108067943B (en) | 2016-11-18 | 2016-11-18 | low-roughness processing method for zirconia ceramic structural member and equipment adopted by same |
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Cited By (3)
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| CN110732934A (en) * | 2018-07-20 | 2020-01-31 | 蓝思科技（长沙）有限公司 | Processing method and processing device for 3D products |
| CN112317883A (en) * | 2020-10-30 | 2021-02-05 | 共享智能机器（苏州）有限公司 | High-precision machining method for machine parts |
| CN112719375A (en) * | 2020-12-18 | 2021-04-30 | 海纳川海拉电子(江苏)有限公司 | Method for prolonging service life of milling cutter during PCB board splitting |
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| CN112317883A (en) * | 2020-10-30 | 2021-02-05 | 共享智能机器（苏州）有限公司 | High-precision machining method for machine parts |
| CN112719375A (en) * | 2020-12-18 | 2021-04-30 | 海纳川海拉电子(江苏)有限公司 | Method for prolonging service life of milling cutter during PCB board splitting |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108067943B (en) | 2019-12-10 |
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