CN108063046A - A kind of safe electric power network transformer drum type brake winding Intelligent Machining System - Google Patents
A kind of safe electric power network transformer drum type brake winding Intelligent Machining System Download PDFInfo
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- CN108063046A CN108063046A CN201711325255.5A CN201711325255A CN108063046A CN 108063046 A CN108063046 A CN 108063046A CN 201711325255 A CN201711325255 A CN 201711325255A CN 108063046 A CN108063046 A CN 108063046A
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- tensioning
- emergency stop
- branch
- conducting wire
- winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
Abstract
The present invention relates to a kind of safe electric power network transformer drum type brake winding Intelligent Machining Systems, including bottom plate, the bottom plate upper surface is symmetrically installed there are two mounting ear, insulating cylinder is equipped with by bearing between two mounting ears, the front end of insulating cylinder is equipped with winding motor by shaft coupling, the bottom of winding motor is mounted on by motor cabinet on riser, riser is welded on bottom plate, by winding motor insulating cylinder is driven to be rotated on two mounting ears, the left end of bottom plate is equipped with mobile tensioning apparatus, on mobile tensioning apparatus conducting wire item has been passed around in V-shape structure, mobile tensioning apparatus can carry out real adjustment position according to the coiling position of conducting wire item, tension position need not be manually adjusted, the beginning of conducting wire item is on insulating cylinder, conducting wire item winds on insulation drum outer wall and drum type brake winding is made several times.The present invention can both realize the full-automatic tensioning coiling function of drum type brake winding, and the high-performance variable depressor containing drum type brake winding can also be prepared.
Description
It is 01 month 2016 Application No. 2017100114307 submitted for 06th applying date that the present invention, which is, entitled
A kind of divisional application of the Chinese patent application of drum type brake winding process equipment for power distribution network substation transformer.
Technical field
The present invention relates to transformer processing technique field, specifically a kind of safe electric power network transformer circle
Cartridge type winding Intelligent Machining System.
Background technology
Transformer changes the device of alternating voltage using the principle of electromagnetic induction, is made of coil and magnetic core, has electricity
The functions such as buckling is changed, current transformation, impedance conversion, isolation, voltage stabilizing, therefore used widely in power distribution network substation,
Coil is the primary structure for influencing transformer performance, in the manufacturing process of transformer coil, it is ensured that by the coil of coiling
Outer diameter and axial height meet design requirement, winding conducting wire must just be tensed in winding process, to improve winding technique
Consolidation degree, make without damage in the case of winding sudden short circuit or damage degree minimum, the coil being not so present with
Outer diameter and axial height are bigger than normal, design drawing requirement is not achieved, appearance assembling is difficult to and transformer performance parameter does not reach requirement
Etc. situations, so as to directly affect the transformer quality produced.Drum type brake winding is the more extensive transformer of existing application
One of winding, but there are following defects for the transformer of existing drum type brake winding manufacture craft and application drum type brake winding：First, it is existing
There is the common of drum type brake winding use to stretch tension equipment, it is necessary to manual adjustment tensile force, it is impossible to which mobile tension position is laterally rolled up
Around when need guide device guiding lead location could correctly be wound, complicated for operation, tension effects are poor, and work efficiency is low
Under；2nd, the drum type brake winding that existing transformer uses is substantially winding obtained by the Semi-automatic device winding of human assistance
Energy disunity, so that the transformer performance disunity produced, transformer qualification rate is relatively low, transformer poor quality.
The content of the invention
To solve the above-mentioned problems, the present invention provides a kind of safe electric power network transformer drum type brake winding intelligence
Energy system of processing, can solve existing drum type brake winding hand wound technique and the change prepared using hand wound's drum type brake winding
Tension adjusting, tension position are needed existing for depressor it cannot be adjusted with winding position, is complicated for operation, tension effects are poor, transformation
Device performance disunity, transformer qualification rate be relatively low and the problems such as transformer poor quality, can both realize the complete of drum type brake winding
Auto-tensioning coiling function can also be prepared the high-performance variable depressor containing drum type brake winding, without human intervention, have
Automatic tension adjusting, tension position can with the real real adjust automatically of winding position, easy to operate, tension effects are good, transformer
Can be unified, transformer qualification rate is high and transformer quality is good the advantages that.
To achieve these goals, the present invention is realized using a kind of following technical solution：A kind of drum type brake winding processing
Equipment, including bottom plate, the bottom plate upper surface is symmetrically installed there are two mounting ear, is equipped between two mounting ears by bearing
Insulating cylinder, the front end of insulating cylinder are equipped with winding motor by shaft coupling, and the bottom of winding motor is mounted on by motor cabinet stands
On plate, riser is welded on bottom plate, by winding motor insulating cylinder is driven to be rotated on two mounting ears, the left end installation of bottom plate
There is mobile tensioning apparatus, move and passed around conducting wire item in V-shape structure on tensioning apparatus, mobile tensioning apparatus can be according to conducting wire
The coiling position of item carries out real adjustment position, and without manually adjusting tension position, and mobile tensioning apparatus can automatically adjust
The tensile force of conducting wire item during the work time, the beginning of conducting wire item is on insulating cylinder, and the conducting wire item is in insulation drum outer wall
Drum type brake winding is made in upper winding several times.
The mobile tensioning apparatus includes two No.1 line slide rails being mounted on bottom plate, on each No.1 line slide rail
It is mounted on one piece of movable plate, two pieces of movable plate upper ends on two No.1 line slide rails are equipped with tensioning support plate, are tensioned support plate
Lower face moving mechanism is installed, the lower end of moving mechanism is mounted on bottom plate, is passed through moving mechanism and is driven two pieces of movable plates
It is moved on two No.1 line slide rails, two pieces of movable plates drive tensioning support plates to be moved, so that tension position can be with
The real real adjust automatically in conducting wire coiling position, without manually adjusting tension position, the upper end for being tensioned support plate is turned left from the right side and is pacified successively
Equipped with the first tensioning branch, the second tensioning branch and the 3rd tensioning branch, and first is tensioned branch, the second tensioning branch and the 3rd
Conducting wire item has been passed around in V-shape structure on tensioning branch, structure is passed around to conducting wire item in winding process using the V-shape of conducting wire item
In be tensioned, and using first tensioning branch, second tensioning branch and the 3rd tensioning branch to conducting wire article can be automatically adjusted
The tensile force size at these three positions, so that conducting wire item is not in tension or excessively loose situation in winding process,
But also the drum type brake winding better performances that conducting wire coiling obtains；The lower face both sides of the tensioning support plate are symmetrically installed with two
A emergency stop position-limit mechanism, the lower end of two emergency stop position-limit mechanisms is mounted on bottom plate, when conducting wire item has been wound for one layer in insulating cylinder
Finishing needs to carry out double winding in insulating cylinder end position when needing to carry out next layer of winding, so as to ensure next layer of conducting wire item
It is equal with last layer, mobile tensioning apparatus is just needed to stop a moment double winding in the original location at this time, the present invention is by right at this time
The two emergency stop position-limit mechanism tightly /Vs set is claimed to live, prevent mobile tensioning apparatus occur moving when carrying out double winding and
Influence the situation of conducting wire item work.
The emergency stop position-limit mechanism includes the emergency stop card column being mounted on bottom plate, if laterally homogeneous in emergency stop card column be provided with
Dry card slot, and one piece of partition plate is respectively formed between two neighboring card slot；The tensioning support plate lower face is provided with emergency stop support plate, anxious
Stop support plate lower end and be welded with baffle, emergency stop motor is equipped with by motor cabinet in baffle inner wall, is pacified on the output shaft of emergency stop motor
Equipped with limited post, upper end and the limiting slot of limited post are used in combination, and limiting slot is welded on emergency stop support plate lower face, limited post
Lower end be used in combination with the corresponding card slot in emergency stop card column, when conducting wire item be wound to insulating cylinder end position need emergency stop into
During row double winding, emergency stop motor drives limited post to rotate, and limited post upper end is rotated to carrying out /V in limiting slot, under limited post
End rotation to the correspondence card slot in emergency stop card column carries out /V, utilizes the time limit same up and down of two emergency stop position-limit mechanism upper limit columns
Mobile tensioning apparatus tightly /V is lived in position, emergency stop good limit effect.
As a preferred technical solution of the present invention, the insulating cylinder is wound with one layer of site before conducting wire item winding
Sized paper, site sized paper play the role of insulation so that inner wall is in state of insulation when conducting wire item is installed.
As a preferred technical solution of the present invention, the moving mechanism includes two toothed racks being mounted on bottom plate,
There are one transmission gear, two transmission gears in two toothed racks are symmetrically fixed on shifting axle, are moved for engagement on each rack
The both ends of moving axis are separately fixed at by bearing on two pieces of movable plate inner walls, and driven gear is installed in the middle part of shifting axle,
Driven gear is meshed with driving gear, is fixed in the middle part of driving gear on mobile motor, and mobile motor is pacified by motor cabinet
On tensioning support plate lower face, the present invention drives driving gear to rotate by mobile motor, and driving gear drives driven gear
It rotates, driven gear drives shifting axle to rotate, and shifting axle passes through two toothed racks and the symmetrical guiding movement band of two transmission gears
It moves two pieces of movable plates and makees moving forward and backward for stabilization on two No.1 line slide rails, two pieces of movable plates drive tensioning support plates to be moved
Dynamic, the present invention passes through the intermediate transmission of driving gear driven gear, the transmission gear rack guiding movement on both sides and two No.1s
The auxiliary guiding movement of line slide rail so that transmission is more steady, and transmission effect is good, so that tension position can be with conducting wire item
The real adjust automatically in coiling position, without manually adjusting tension position.
As a preferred technical solution of the present invention, the first tensioning branch, the second tensioning branch, the 3rd tensioning branch
Chain be different proportion size identical structure, second tensioning branch tensioning collapsing length be more than first tensioning branch, the 3rd
The tensioning collapsing length of tight branch, it is ensured that conducting wire item can be passed around with V-shape structure and play tension effects；First tensioning
Branch includes two pieces of support plates being welded on tensioning support plate, and two pieces of support plate upper ends are equipped with tensioning platform, pacify in the middle part of tensioning platform
Equipped with telescopic rod, the top of telescopic rod is mounted on guide table lower face, and on guide table and the telescopic rod being tensioned between platform
Limit spring is arranged with, telescopic rod is under the /V elastic force auxiliary of limit spring as the tightening force of conducting wire item can carry out stretching up and down
Contracting so as to which conducting wire item can be automatically adjusted to suitable tensile force, is symmetrically installed on the guide table there are two tensioning ear, two are opened
Tensioning wheel is equipped with by axis pin between tight ear, and the limit spring length on the second tensioning branch is more than the first tensioning branch
The limit spring length of chain, the 3rd tensioning branch, it is ensured that the /V distance of the limit spring on the second tensioning branch is than first
It is big to be tensioned branch, the 3rd tensioning branch, so as to which the V-shape structure for more ensuring conducting wire item passes around auto-tensioning effect.
As a preferred technical solution of the present invention, the front end both sides of the partition plate are the ramp structure to concave, and
The head of partition plate is semicircular arc structure, and plate front end both sides are using the ramp structure and partition plate head to concave using half
Circular arc structure can play guiding limited post and enter in corresponding card slot, and just card slot is not being corresponded to when running into limited post
During outside, proceeded to just using the above-mentioned special construction and guiding limited post under moving mechanism slightly mobile auxiliary of partition plate
True restraining position, emergency stop good limit effect.
As a preferred technical solution of the present invention, the limited post is in the plumbness time limit compared with emergency stop support plate
The lower end two sides of position column are homogeneously attached on corresponding card slot two side, and the lower end of the limiting slot is symmetrically arranged with what is upwardly extended
Two along plate, and the upper two sides of limited post are mutually attached to two along plate when limited post is in plumbness compared with emergency stop support plate
On inner wall, the upper two sides that the lower end two sides of limited post are homogeneously attached on corresponding card slot two side with limited post are mutually attached to two
It is a can be prevented along plate inner wall limited post occur before and after the situation that slightly moves, ensure mobile tensioning apparatus carry out emergency stop into
It will not be moved during row double winding.
During present invention work, pass through the first tensioning branch, the second tensioning branch and the 3rd on mobile tensioning apparatus first
Tensioning branch is tensioned conducting wire item, utilizes stretching on the first tensioning branch, the second tensioning branch and the 3rd tensioning branch
Bar under the /V elastic force auxiliary of limit spring with the tightening force of conducting wire item can carry out it is flexible up and down, so as to which conducting wire item can be automatic
It adjusts to suitable tensile force, while passes around structure using V-shape and carry out whole uniformly tensioning in winding process to conducting wire item,
Then winding motor is started to work, and winding motor drives insulating cylinder to be rotated on two mounting ears, and insulating cylinder starts slowly uniformly
Coiled electrical conductor item, since conducting wire item needs feed motion before and after carrying out, the moving mechanism moved at this time on tensioning apparatus starts work
To make, mobile motor drives driving gear to rotate, and driving gear drives driven gear to rotate, and driven gear drives shifting axle to rotate,
Shifting axle drives two pieces of movable plates to be slided in two No.1 straight lines by two toothed racks and the symmetrical guiding movement of two transmission gears
Make moving forward and backward for stabilization on rail, two pieces of movable plates drive tensioning support plates to be moved, and the present invention passes through intermediate driving gear
The auxiliary guiding movement of driven gear transmission, the transmission gear rack guiding movement on both sides and two No.1 line slide rails to pass
Dynamic relatively steadily transmission effect is good, and transmission effect is good, so that tension position can automatically be adjusted with conducting wire coiling position is real
It is whole, without manually adjusting tension position, when conducting wire item is wound to insulating cylinder end position, and emergency stop is needed to carry out double winding, two
Two emergency stop motors on a emergency stop position-limit mechanism start simultaneously at work, and emergency stop motor drives limited post to rotate, limited post upper end
/V is carried out in rotation to limiting slot, limited post lower end, which is rotated to the correspondence card slot in emergency stop card column, carries out /V, utilizes two
Mobile tensioning apparatus tightly /V is lived in the /V simultaneously up and down of emergency stop position-limit mechanism upper limit column, emergency stop good limit effect, so
Conducting wire item carries out fast winding afterwards, and then conducting wire item installation aforesaid way is reversed second layer coiling, finally according to above-mentioned side
Formula realizes the full-automatic tensioning coiling function of drum type brake winding.
The beneficial effects of the invention are as follows：
1st, the present invention utilizes the telescopic rod on the first tensioning branch, the second tensioning branch and the 3rd tensioning branch in /V bullet
As the tightening force of conducting wire item can carry out stretching up and down under the /V elastic force auxiliary of spring, so as to which conducting wire item can be automatically adjusted to properly
Tensile force, while pass around structure using V-shape and whole uniformly tensioning carried out in winding process to conducting wire item；
2nd, the moving mechanism that the present invention designs passes through intermediate driving gear and driven gear transmission, the transmission gear on both sides
The auxiliary guiding movement of rack guiding movement and two No.1 line slide rails so that transmission is more steady, and transmission effect is good, so as to
Tension position enable with the real adjust automatically in conducting wire coiling position, without manually adjusting tension position；
3rd, when conducting wire item is wound to insulating cylinder end position, and emergency stop is needed to carry out double winding, the present invention passes through two urgency
Stopping two on position-limit mechanism emergency stop motors drives limited post upper end to rotate to progress /V in limiting slot and the rotation of limited post lower end
The correspondence card slot gone in emergency stop card column carries out /V, will using the /V simultaneously up and down of two emergency stop position-limit mechanism upper limit columns
Mobile tensioning apparatus tightly /V is lived, emergency stop good limit effect；
4th, when run into limited post not just on the outside of corresponding card slot when, the present invention using plate front end both sides use to
The semi-circular arc structure that the ramp structure of indent and partition plate head use can be by /V under moving mechanism slightly mobile auxiliary
Column guiding proceeds to correct restraining position, adds emergency stop limit effect；
5th, the present invention is solved existing drum type brake winding hand wound technique and is prepared using hand wound's drum type brake winding
Transformer existing for need tension adjusting, tension position cannot adjust with winding position, are complicated for operation, tension effects are poor,
Transformer performance disunity, transformer qualification rate be relatively low and the problems such as transformer poor quality, can both realize drum type brake winding
Full-automatic tensioning coiling function, the high-performance variable depressor containing drum type brake winding can also be prepared, without human intervention,
With automatic tension adjusting, tension position can with the real real adjust automatically of winding position, easy to operate, tension effects are good, transformation
The advantages that device performance is unified, transformer qualification rate is high and transformer quality is good.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structure diagram of drum type brake winding process equipment of the present invention；
Fig. 2 is the structure between the mobile tensioning apparatus after bottom plate of the present invention, conducting wire item and removal emergency stop position-limit mechanism
Schematic diagram；
Fig. 3 is the I of Fig. 2 of the present invention to partial enlarged view；
Fig. 4 is the first structure schematic diagram of emergency stop position-limit mechanism of the present invention；
Fig. 5 is the second structure diagram of emergency stop position-limit mechanism of the present invention.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 5, an embodiment of the present invention provides a kind of drum type brake winding process equipment, including bottom plate 1, institute
It states 1 upper surface of bottom plate to be symmetrically installed there are two mounting ear 2, insulating cylinder 4 is equipped with by bearing between two mounting ears 2, insulate
The front end of cylinder 4 is equipped with winding motor 5 by shaft coupling, and the bottom of winding motor 5 is mounted on riser 6 by motor cabinet, stood
Plate 6 is welded on bottom plate 1, by winding motor 5 insulating cylinder 4 is driven to be rotated on two mounting ears 2, the left end installation of bottom plate 1
There is mobile tensioning apparatus 7, move and passed around conducting wire item 9 in V-shape structure on tensioning apparatus 7, mobile tensioning apparatus 7 can basis
The real adjustment position of coiling position progress of conducting wire item 9, without manually adjusting tension position, and mobile tensioning apparatus 7 can be certainly
Dynamic to adjust conducting wire 9 tensile force during the work time of item, on insulating cylinder 4, the conducting wire item 9 exists at the beginning of conducting wire item 9
It is wound on 4 outer wall of insulating cylinder and drum type brake winding is made several times.
The mobile tensioning apparatus 7 includes two No.1 line slide rails 71 being mounted on bottom plate 1, and each No.1 straight line is slided
It is mounted on one piece of movable plate 72 on rail 71, two pieces of 72 upper ends of movable plate on two No.1 line slide rails 71 are equipped with tensioning branch
Plate 73, the lower face of tensioning support plate 73 are equipped with moving mechanism 74, and the lower end of moving mechanism 74 is mounted on bottom plate 1, passes through shifting
Motivation structure 74 drives two pieces of movable plates 72 to be moved on two No.1 line slide rails 71, and two pieces of movable plates 72 drive tensioning support plate 73
It is moved, so that tension position can be with the real adjust automatically in 9 coiling position of conducting wire item, without manually adjusting tensioning position
It puts, is tensioned the upper end of support plate 73 and is sequentially installed with the first tensioning branch 75, second tensioning branch 76 and the 3rd from a right side left side of turning right
Tight branch 77, and the first tensioning branch 75, second is tensioned to have passed around in V-shape structure on the tensioning branch 77 of branch 76 and the 3rd and lead
Lines 9 pass around structure using the V-shape of conducting wire item 9 and conducting wire item 9 are tensioned in winding process, and utilize the first tensioning
Branch 75, second is tensioned branch 76 and the 3rd and is tensioned branch 77 to that can automatically adjust the tensile force at 9 these three positions of conducting wire article
Size, so that conducting wire item 9 is not in tension or excessively loose situation in winding process, but also 9 coiling of conducting wire item
Obtained drum type brake winding better performances；The lower face both sides of the tensioning support plate 73 are symmetrically installed there are two emergency stop position-limit mechanism
78, the lower ends of two emergency stop position-limit mechanisms 78 is mounted on bottom plate 1, when conducting wire item 94 one layers of winding of insulating cylinder finish need into
It needs to carry out double winding in 4 end position of insulating cylinder during next layer of winding of row, so as to ensure next layer of conducting wire item 9 and upper one
Layer is equal, mobile tensioning apparatus 7 is just needed to stop a moment double winding in the original location at this time, the present invention is by being symmetrical arranged at this time
Two tightly /Vs of emergency stop position-limit mechanism 78 live, prevent mobile tensioning apparatus 7 from occurring moving and shadow when carrying out double winding
The situation that pilot's lines 9 work.
The emergency stop position-limit mechanism 78 includes the emergency stop card column 781 being mounted on bottom plate 1, and transverse direction is equal in emergency stop card column 781
It is even to be provided with several card slots 782, and one piece of partition plate 783 is respectively formed between two neighboring card slot 782；Under the tensioning support plate 73
End face is provided with emergency stop support plate 784, and 784 lower end of emergency stop support plate is welded with baffle 785, is pacified on 785 inner wall of baffle by motor cabinet
Equipped with emergency stop motor 786, limited post 787, the upper end of limited post 787 and limiting slot are installed on the output shaft of emergency stop motor 786
788 are used in combination, and limiting slot 788 is welded on 784 lower face of emergency stop support plate, lower end and the emergency stop card column 781 of limited post 787
On correspondence card slot 782 be used in combination, when conducting wire item 9 be wound to 4 end position of insulating cylinder need emergency stop carry out double winding
When, emergency stop motor 786 drives limited post 787 to rotate, and 787 upper end of limited post is rotated to progress /V, limited post in limiting slot 788
787 lower ends, which are rotated to the correspondence card slot 782 in emergency stop card column 781, carries out /V, utilizes two 78 upper limits of emergency stop position-limit mechanism
The mobile tightly /V of tensioning apparatus 7 is lived in the /V simultaneously up and down of column 787, emergency stop good limit effect.
The insulating cylinder 4 is wound with one layer of site sized paper before the winding of conducting wire item 9, and site sized paper plays insulation
Effect so that inner wall is in state of insulation when conducting wire item 9 is installed.
The moving mechanism 74 includes two toothed racks 741 being mounted on bottom plate 1, and one is engaged on each rack 741
A transmission gear 742, two transmission gears 742 in two toothed racks 741 are symmetrically fixed on shifting axle 743, shifting axle 743
Both ends are separately fixed at by bearing on two pieces of 72 inner walls of movable plate, and the middle part of shifting axle 743 is installed with driven gear
744, driven gear 744 is meshed with driving gear 745, and the middle part of driving gear 745 is fixed on mobile motor 746, mobile
Motor 746 is mounted on by motor cabinet on 73 lower face of tensioning support plate, and the present invention drives driving gear by mobile motor 746
745 rotate, and driving gear 745 drives driven gear 744 to rotate, and driven gear 744 drives shifting axle 743 to rotate, shifting axle 743
Two pieces of movable plates 72 are driven in two No.1 straight lines by the symmetrical guiding movement of two toothed racks 741 and two transmission gears 742
Work is stable on slide 71 moves forward and backward, and two pieces of movable plates 72 drive tensioning support plates 73 to be moved, and the present invention passes through centre
745 driven gear 744 of driving gear is driven, 742 rack of the transmission gear on both sides, 741 guiding movement and two No.1 line slide rails
71 auxiliary guiding movement so that transmission is more steady, and transmission effect is good, so that tension position can be with 9 coiling position of conducting wire item
Real adjust automatically is put, without manually adjusting tension position.
The first tensioning branch 75, second is tensioned branch the 76, the 3rd and is tensioned branch 77 as the identical of different proportion size
Structure, the tensioning collapsing length of the second tensioning branch 76 are more than the first tensioning for being tensioned the tensioning branch 77 of branch the 75, the 3rd and stretch
Length, it is ensured that conducting wire item 9 can be passed around with V-shape structure and play tension effects；The first tensioning branch 75 includes welding
Two pieces of support plates 751 on tensioning support plate 73, two pieces of 751 upper ends of support plate are equipped with tensioning platform 752,752 middle part of tensioning platform
Telescopic rod 753 is installed, the top of telescopic rod 753 is mounted on 754 lower face of guide table, and positioned at guide table 754 and tensioning platform
Limit spring 755 is arranged on telescopic rod 753 between 752, telescopic rod 753 is under the /V elastic force auxiliary of limit spring 755
It is described to lead so as to which conducting wire item 9 can be automatically adjusted to suitable tensile force as the tightening force of conducting wire item 9 can carry out stretching up and down
Draw and ear 756 is tensioned there are two being symmetrically installed on platform 754, tensioning wheel 757 is equipped with by axis pin between two tensioning ears 756, and
755 length of limit spring on the second tensioning branch 76 is more than the /V that the first tensioning branch the 75, the 3rd is tensioned branch 77
Its length 755, it is ensured that the /V distance of the limit spring 755 on the second tensioning branch 76 is than the first tensioning branch 75, the
Three tensioning branches 77 are big, so as to which the V-shape structure for more ensuring conducting wire item 9 passes around auto-tensioning effect.
The front end both sides of the partition plate 783 are the ramp structure to concave, and the head of partition plate 783 is semicircular circular arc
Structure, 783 front end both sides of partition plate use the ramp structure to concave and 783 head of partition plate uses semicircular arc structure can be with
Guiding limited post 787 is played into corresponding in card slot 782, just 782 outside of card slot is not being corresponded to when running into limited post 787
When, proceeded to using the above-mentioned special construction and guiding limited post 787 under moving mechanism slightly mobile auxiliary of partition plate 783
Correct restraining position, emergency stop good limit effect.
The lower end two sides of limited post 787 are homogeneous when the limited post 787 is in plumbness compared with emergency stop support plate 784
It being attached on corresponding 782 two side of card slot, the lower end of the limiting slot 788 is symmetrically arranged with two upwardly extended along plate 789, and
The upper two sides of limited post 787 are mutually attached to two along plate when limited post 787 is in plumbness compared with emergency stop support plate 784
On 789 inner walls, the lower end two sides of limited post 787 are homogeneously attached on corresponding 782 two side of card slot and upper two of limited post 787
Side is mutually attached to two can prevent limited post 787 from the front and rear situation slightly moved occurs along 789 inner wall of plate, ensure mobile
Tight device will not be moved when emergency stop carries out double winding.
During present invention work, 76 and of branch is tensioned by the first tensioning branch 75, second on mobile tensioning apparatus 7 first
3rd tensioning branch 77 is tensioned conducting wire article 9, and the tensioning branch of branch 76 and the 3rd is tensioned using the first tensioning branch 75, second
Telescopic rod 753 on chain 77 is under the /V elastic force auxiliary of limit spring 755 as the tightening force of conducting wire item 9 can carry out stretching up and down
Contracting so as to which conducting wire item 9 can be automatically adjusted to suitable tensile force, while carries out whole process uniformly to conducting wire item 9 in winding process
Tensioning, then winding motor 5 is started to work, and winding motor 5 drives insulating cylinder 4 to be rotated on two mounting ears 2, and insulating cylinder 4 is opened
Beginning slowly, uniformly the shifting on tensioning apparatus 7 is moved in coiled electrical conductor item 9, feed motion before and after being carried out due to the needs of conducting wire item 9 at this time
Motivation structure 74 is started to work, and mobile motor 746 drives driving gear 745 to rotate, and driving gear 745 drives 744 turns of driven gear
Dynamic, driven gear 744 drives shifting axle 743 to rotate, and shifting axle 743 passes through two toothed racks 741 and pair of two transmission gears 742
Claim guiding movement that two pieces of movable plates 72 is driven to make moving forward and backward for stabilization, two pieces of movable plates 72 on two No.1 line slide rails 71
Tensioning support plate 73 is driven to be moved, the present invention passes through intermediate gear drive, the rack-and-pinion guiding movement on both sides and two
The auxiliary guiding movement of No.1 line slide rail 71 so that transmission is more steady, and transmission effect is good, so that tension position can be with
The real adjust automatically in 9 coiling position of conducting wire item, without manually adjusting tension position, when conducting wire item 9 is wound to 4 end of insulating cylinder position
It puts when needing the emergency stop to carry out double winding, two emergency stop motors 786 on two emergency stop position-limit mechanisms 78 start simultaneously at work, anxious
Power failure machine 786 drives limited post 787 to rotate, and 787 upper end of limited post is rotated to carrying out /V in limiting slot 788, under limited post 787
End rotation to the correspondence card slot 782 in emergency stop card column 781 carries out /V, utilizes two 78 upper limit columns 787 of emergency stop position-limit mechanism
/V simultaneously up and down the mobile tightly /V of tensioning apparatus 7 is lived, emergency stop good limit effect, then conducting wire item 9 quickly rolled up
Around then conducting wire item 9 installs aforesaid way and is reversed second layer coiling, finally realizes drum type brake winding in the manner described above
Full-automatic tensioning coiling function, solve needed existing for existing drum type brake winding hand wound's technique tension adjusting,
The problems such as tightly position cannot be adjusted with winding position, complicated for operation and tension effects are poor.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in above embodiments and description simply illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.
Claims (3)
1. a kind of safe electric power network transformer drum type brake winding Intelligent Machining System, it is characterised in that：Including bottom plate
(1), bottom plate (1) upper surface is symmetrically installed there are two mounting ear (2), is equipped between two mounting ears (2) by bearing
Insulating cylinder (4), the front end of insulating cylinder (4) are equipped with winding motor (5) by shaft coupling, and the bottom of winding motor (5) passes through electricity
Engine base is mounted on riser (6), and riser (6) is welded on bottom plate (1), and the left end of bottom plate (1) is equipped with mobile tensioning apparatus
(7), conducting wire item (9) has been passed around in V-shape structure on mobile tensioning apparatus (7), the beginning of conducting wire item (9) is wound on insulating cylinder
(4) on, the conducting wire item (9) winds on insulating cylinder (4) outer wall and drum type brake winding is made several times；
The mobile tensioning apparatus (7) includes two No.1 line slide rails (71) being mounted on bottom plate (1), each No.1 straight line
It is mounted on one piece of movable plate (72) on slide (71), two pieces of movable plate (72) upper ends peace on two No.1 line slide rails (71)
Equipped with tensioning support plate (73), the lower face of tensioning support plate (73) is equipped with moving mechanism (74), the lower end peace of moving mechanism (74)
On bottom plate (1), the upper end of tensioning support plate (73) is turned left from the right side is sequentially installed with the first tensioning branch (75), the second tensioning branch
Chain (76) and the 3rd tensioning branch (77), and the first tensioning branch (75), the second tensioning branch (76) and the 3rd tensioning branch
(77) on conducting wire item (9) has been passed around in V-shape structure；The lower face both sides of the tensioning support plate (73) are symmetrically installed that there are two anxious
Stop position-limit mechanism (78), the lower end of two emergency stop position-limit mechanisms (78) is mounted on bottom plate (1)；
The emergency stop position-limit mechanism (78) includes the emergency stop card column (781) being mounted on bottom plate (1), horizontal in emergency stop card column (781)
To being evenly arranged with several card slots (782), and one piece of partition plate (783) is respectively formed between two neighboring card slot (782)；Described
Tight support plate (73) lower face is provided with emergency stop support plate (784), and emergency stop support plate (784) lower end is welded with baffle (785), baffle
(785) emergency stop motor (786) is equipped with by motor cabinet on inner wall, limited post is installed on the output shaft of emergency stop motor (786)
(787), the upper end of limited post (787) is used in combination with limiting slot (788), and limiting slot (788) is welded on emergency stop support plate (784)
On lower face, the lower end of limited post (787) is used in combination with the corresponding card slot (782) in emergency stop card column (781)；
The first tensioning branch (75), the second tensioning branch (76), the phase that the 3rd tensioning branch (77) is different proportion size
Same structure, the tensioning collapsing length of the second tensioning branch (76) are tensioned branch (77) more than the first tensioning branch (75), the 3rd
It is tensioned collapsing length；
The lower end two sides of limited post (787) are equal when the limited post (787) is in plumbness compared with emergency stop support plate (784)
It is mutually attached on corresponding card slot (782) two side；
The moving mechanism (74) includes two toothed racks (741) being mounted on bottom plate (1), is engaged on each rack (741)
There are one transmission gear (742), two transmission gears (742) in two toothed racks (741) are symmetrically fixed on shifting axle (743)
On, the both ends of shifting axle (743) are separately fixed at by bearing on two pieces of movable plate (72) inner walls, the middle part of shifting axle (743)
Driven gear (744) is installed with, driven gear (744) is meshed with driving gear (745), in driving gear (745)
Portion is fixed on mobile motor (746), and mobile motor (746) is mounted on by motor cabinet on tensioning support plate (73) lower face；
The first tensioning branch (75) includes two pieces of support plates (751) being welded on tensioning support plate (73), two pieces of supports
Plate (751) upper end is equipped with tensioning platform (752), and telescopic rod (753), the top of telescopic rod (753) are equipped in the middle part of tensioning platform (752)
End is mounted on guide table (754) lower face, and is covered on guide table (754) and the telescopic rod (753) being tensioned between platform (752)
Equipped with limit spring (755), it is symmetrically installed on the guide table (754) there are two tensioning ear (756), two are tensioned ears (756)
Between tensioning wheel (757) is equipped with by axis pin, and limit spring (755) length on the second tensioning branch (76) is more than
The limit spring length (755) of first tensioning branch (75), the 3rd tensioning branch (77)；
The front end both sides of the partition plate (783) are the ramp structure to concave, and the head of partition plate (783) is semicircular circular arc
Structure.
2. a kind of safe electric power network transformer drum type brake winding Intelligent Machining System according to claim 1,
It is characterized in that：The insulating cylinder (4) is wound with one layer of site sized paper before conducting wire item (9) winding.
3. a kind of safe electric power network transformer drum type brake winding Intelligent Machining System according to claim 1,
It is characterized in that：The lower end of the limiting slot (788) is symmetrically arranged with upwardly extend two along plate (789), and limited post
(787) the upper two sides of limited post (787) are mutually attached to two along plate when being in plumbness compared with emergency stop support plate (784)
(789) on inner wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711325255.5A CN108063046B (en) | 2017-01-06 | 2017-01-06 | A kind of electric power network transformer drum type brake winding system of processing |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711325255.5A CN108063046B (en) | 2017-01-06 | 2017-01-06 | A kind of electric power network transformer drum type brake winding system of processing |
| CN201710011430.7A CN106783138B (en) | 2017-01-06 | 2017-01-06 | A kind of drum type brake winding process equipment for power distribution network substation transformer |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201710011430.7A Division CN106783138B (en) | 2017-01-06 | 2017-01-06 | A kind of drum type brake winding process equipment for power distribution network substation transformer |
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| Publication Number | Publication Date |
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| CN108063046A true CN108063046A (en) | 2018-05-22 |
| CN108063046B CN108063046B (en) | 2019-11-29 |
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| CN201711325255.5A Active CN108063046B (en) | 2017-01-06 | 2017-01-06 | A kind of electric power network transformer drum type brake winding system of processing |
| CN201710011430.7A Active CN106783138B (en) | 2017-01-06 | 2017-01-06 | A kind of drum type brake winding process equipment for power distribution network substation transformer |
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| CN201710011430.7A Active CN106783138B (en) | 2017-01-06 | 2017-01-06 | A kind of drum type brake winding process equipment for power distribution network substation transformer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109818555A (en) * | 2019-03-21 | 2019-05-28 | 国家电网有限公司 | A kind of storage station's photovoltaic generation platform |
| CN110344640A (en) * | 2019-07-12 | 2019-10-18 | 郭公升 | A kind of electric power electrifying system electrical cross arm |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107452497A (en) * | 2017-08-17 | 2017-12-08 | 芜湖市凯鑫避雷器有限责任公司 | A kind of efficient winding device suitable for transformer |
| CN112027581B (en) * | 2020-09-24 | 2021-09-24 | 安徽玄同机电科技有限公司 | Blanking mechanism |
| CN114156082A (en) * | 2021-12-06 | 2022-03-08 | 国网山东省电力公司汶上县供电公司 | Winding device and method for manufacturing transformer coil |
| CN115410817A (en) * | 2022-08-29 | 2022-11-29 | 广州中车骏发电气有限公司 | Foil winding device and working method thereof |
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| CN206340436U (en) * | 2017-01-06 | 2017-07-18 | 平远雅玛西科技有限公司 | A kind of drum type brake winding process equipment and the transformer for including the drum type brake winding |
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| JP2000252148A (en) * | 1999-03-01 | 2000-09-14 | Kitahara Seisakusho:Kk | Method, apparatus and mechanism for winding wire |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108063046B (en) | 2019-11-29 |
| CN106783138B (en) | 2018-05-08 |
| CN106783138A (en) | 2017-05-31 |
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