CN108061648A - A kind of detection method of valve - Google Patents
A kind of detection method of valve Download PDFInfo
- Publication number
- CN108061648A CN108061648A CN201711382897.9A CN201711382897A CN108061648A CN 108061648 A CN108061648 A CN 108061648A CN 201711382897 A CN201711382897 A CN 201711382897A CN 108061648 A CN108061648 A CN 108061648A
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- valve
- measuring roll
- detection
- gear
- ring
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Examining Or Testing Airtightness (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The present invention relates to mechanical detection method fields, specifically disclose a kind of detection method of valve, detection device has been used in this method, during measuring roll in detection device rolls on valve sealing face, zanjon on sealing surface can be marked, while absorbent wool can absorb the water of mark, can effectively show the position of zanjon and the depth of zanjon, convenient for finding the position that need to be repaired, while convenient for selecting suitable method for repairing and mending.This programme can determine cleaning position to being detected at the zanjon on sealing surface.
Description
Technical field
The invention belongs to mechanical detection method fields, and in particular to a kind of detection method of valve.
Background technology
Safety valve is one kind more special in valve, its particularity be because safety valve be different from other valves only
Play the role of switch, it is often more important that play the safety of protection equipment.When system pressure is more than specified value, safety valve is beaten
It opens, a part of gas/fluid in system is discharged into outside air/pipeline, system pressure is made to be no more than permissible value, so as to ensure to be
Due to hypertonia accident does not occur for system.Safety valve is usually used in crane, and weight is played in the control mechanism of crane
The control action wanted.After to safety valve long-time service, abrasive dust can be just generated between each mechanical structure, abrasive dust is easily accessible
On the sealing surface of safety valve, after sealing surface stress, abrasive dust can scratch sealing surface.
The mesh number of abrasive dust is typically small, is easily adhered on sealing surface, and after sealing surface is separated with abrasive dust, abrasive dust may
It is difficult to be discharged, easy long-term existence is on soft face, and when the detection to abrasive dust is unqualified, abrasive dust is easily retained in sealing surface
On, and then stiff dough will be scratched again when rubbing again and deeper longer zanjon is plowed on soft face, but abrasive dust diameter it is smaller when,
Be difficult to observe by the naked eye the position of abrasive dust, so be difficult to for abrasive dust carry out it is fully erased, if directly to the mill on sealing surface
Bits are comprehensively wiped, and abrasive dust can be caused to be slided along sealing surface, and then be caused secondary injury to sealing surface.
The content of the invention
The invention is intended to provide a kind of detection method of valve, to being detected at the zanjon on sealing surface, to determine clear
Manage position.
In order to achieve the above object, base case of the invention is as follows：A kind of detection method of valve, including following step
Suddenly：Step：Prepare a kind of detection device, including fixed seat, transmission mechanism, testing agency and the fixation for placing safety-valve
Frame, the testing agency include measuring roll, connecting rod, transmission gear and several detection units, and the measuring roll is coaxially fixed to pacify
In connecting rod, the transmission mechanism includes swivel becket, gear ring, pushes against ring, the fixing axle being vertically arranged and drives gear ring
The power unit of rotation, the swivel becket are rotated coaxially mounted on the upper end of fixing axle, and the lower end of fixing axle and fixed seat are removable
Connection is unloaded, the connecting rod is horizontally disposed with, and one end of connecting rod is fixedly connected with the lateral surface of swivel becket, and transmission gear is coaxial
It being fixedly mounted on the other end of connecting rod, the ring gear against rotation is mounted on fixed frame, and gear ring is coaxially disposed with fixing axle,
The upper surface of gear ring is equipped with the first tooth engaged with transmission gear；The abutting ring is fixedly mounted on fixed frame, pushes against ring
Side contacted with transmission gear, the accommodating chamber for accommodating marking fluid is equipped in the measuring roll, the detection unit includes several
Detection pipe and absorbent wool, the detection pipe are slidably mounted on measuring roll, and detection pipe is equipped with and appearance close to one end of measuring roll
The inlet opening of chamber of receiving connection, the one end of detection pipe away from measuring roll are equipped with apopore, and the absorbent wool is coaxially mounted to detection pipe
Outer surface on, and absorbent wool is located on the one end of detection pipe away from measuring roll；
Step 2：Safety-valve to be detected is placed on fixed frame, and safety-valve is located in fixed frame, fixed seat
In the axis hole of safety-valve, to spraying water on the sealing surface of safety-valve, sealing surface is cleaned；Then by sealing surface table
Water on face blots, and there are water in zanjon；
Step 3：The axis hole of the lower end of fixing axle through safety-valve is connected with fixed seat, the side of measuring roll and safety valve
The sealing surface of door offsets；Start power unit, power unit drives gear ring with the rotational speed of 10-20r/min, at this time measuring roll
It is rotated with the rotating speed with 5-10r/min around fixing axle；
Step 4：While measuring roll in step 3 rotates, the detection pipe in measuring roll skids off；When detection pipe is located at zanjon
During place, the marking fluid in detection pipe is flowed into the water in zanjon, and water is dyed, and the absorbent wool in corresponding detection pipe is to depth
Water in ditch after dyeing is absorbed.
The principle and its advantage of base case：1st, a kind of detection device has been used in step 1, the measuring roll in equipment can be
It being rolled on the sealing surface of safety-valve, the marking fluid during rolling in measuring roll can be entered in the water of zanjon, and then
Zanjon is marked；Absorbent wool can absorb part water simultaneously, and then absorbent wool can show the depth of water in zanjon,
The depth of zanjon is reacted to a certain extent；2nd, in step 2, it can effectively say that safety-valve is limited on fixed frame, while water energy
A preliminary and cleaning is carried out to the abrasive dust on sealing surface；Simultaneously convenient for having water in zanjon, convenient in subsequent step to zanjon
Position and depth be detected；3rd, in step 3, power unit can drive ring gear against rotation, the first tooth on gear ring and transmission
Gear engages, and then measuring roll is driven to be rotated around fixing axle, and measuring roll is bonded with sealing surface, and sealing surface is carried out convenient for measuring roll
Comprehensive detection；4th, in step 4, measuring roll is located on sealing surface, and the detection pipe in measuring roll constantly skids off, when detection pipe position
At zanjon, detection pipe is entered at zanjon, and the water in zanjon is dyed in the marking fluid outflow in detection pipe；It inhales simultaneously
Water cotton absorbs the water after being dyed in zanjon, and then the depth of zanjon is labeled.
In conclusion having used detection device in this method, the measuring roll in detection device rolls on valve sealing face
During, the zanjon on sealing surface can be marked, while absorbent wool can absorb the water of mark, it can be effective
The position of display zanjon and the depth of zanjon, convenient for finding the position that need to be repaired, while convenient for selecting suitable method for repairing and mending.
Further, in the step 1, the power unit includes motor and driving gear, the driving gear and electricity
The power output end of motivation is fixedly connected, and the lower surface of the gear ring is equipped with the second tooth engaged with driving gear.Power list
During motor start-up in member, motor drives driving gear to rotate, and the second tooth engage with driving gear drives gear ring to be driven,
The first tooth band nutating gear on gear ring rotates, and realizes the transmission of stablizing of power, and the first tooth and the second tooth antarafacial, Neng Goubao
The rotation of card driving gear and transmission gear does not interfere with each other.
Further, in the step 1, telescopic rod, one end of the telescopic rod are equipped between the connecting rod and swivel becket
It is fixedly connected with the connecting rod, the other end of telescopic rod is fixedly connected with the side of swivel becket.When safety-valve sealing surface it is straight
When footpath changes, telescopic rod can be allowed to stretch, and then drive the detection faces variation of measuring roll, it, can be right to adapt to the position of sealing surface
Sealing surface is comprehensively detected.
Further, it is convex to be installed with cricoid first in the step 1, on the side of the close fixing axle of the gear ring
Platform, is installed with cricoid second boss on the side of the separate fixing axle of gear ring, and transmission gear be located at first boss and
Between second boss.When transmission gear rotates, between first boss and second boss, first boss and second boss at this time
/V can be carried out to transmission gear, and then the rotation of transmission gear is allowed to keep stability, improve the efficiency of transmission of power.
Further, in the step 1, the absorbent wool is respectively positioned on outside accommodating chamber.When detection pipe moves in measuring roll, keep away
Absorb-free cotton is slid into the accommodating chamber of measuring roll, and absorbent wool is avoided to be received the marking fluid pollution of intracavitary.
Description of the drawings
Fig. 1 is the structure diagram of detection device in the present invention；
Fig. 2 is the sectional view of measuring roll in Fig. 1.
Specific embodiment
Below by the further details of explanation of specific embodiment：
Reference numeral in Figure of description includes：Fixed frame 10, fixed seat 20, measuring roll 301, accommodating chamber 311, connection
Bar 302, transmission gear 303, detection pipe 304, absorbent wool 305, inlet opening 306, apopore 307, fixing axle 401, swivel becket
402nd, gear ring 403, telescopic rod 404, first boss 405, second boss 406, motor 407, driving gear 408, sealing surface 50.
Detection device in embodiment is substantially as shown in Figures 1 and 2：Including fixed seat 20, transmission mechanism, detection machine
Structure and the fixed frame 10 for placing safety-valve, 20 level of fixed seat are welded at the center of fixed frame 10.
Testing agency includes measuring roll 301, connecting rod 302, transmission gear 303 and several detection units, and measuring roll 301 is same
Axis is welded in connecting rod 302；Transmission mechanism include swivel becket 402, gear ring 403, push against ring, telescopic rod 404, power unit with
And the fixing axle 401 being vertically arranged, swivel becket 402 are rotated coaxially mounted on the upper end of fixing axle 401, the lower end of fixing axle 401
It is detachably connected with fixed seat 20, connecting rod 302 is horizontally disposed with telescopic rod 404, and one end of telescopic rod 404 and connecting rod
302 welding, the other end of telescopic rod 404 are welded with the side of swivel becket 402；303 coaxial welding of transmission gear is in connecting rod 302
Separate telescopic rod 404 one end on, gear ring 403 is rotatably installed on fixed frame 10, and gear ring 403 and fixing axle 401 are coaxial
It sets, the upper surface of gear ring 403 is equipped with the first tooth engaged with transmission gear 303；It pushes against boxing to be connected on fixed frame 10, support
The side of tight ring is contacted with transmission gear 303, and the accommodating chamber 311 for accommodating marking fluid is equipped in measuring roll 301.
Detection unit includes several detection pipes 304 and absorbent wool 305, and detection pipe 304 is slidably mounted on measuring roll 301,
And detection pipe 304 is equipped with the inlet opening 306 connected with accommodating chamber 311 close to one end of measuring roll 301, detection pipe 304 is away from inspection
The one end for surveying roller 301 is equipped with apopore 307, and absorbent wool 305 is coaxially mounted on the outer surface of detection pipe 304, and absorbent wool 305
On the one end of detection pipe 304 away from measuring roll 301, absorbent wool 305 is respectively positioned on outside accommodating chamber 311.
Power unit includes motor 407 and driving gear 408, the power output end of driving gear 408 and motor 407
Welding, the lower surface of gear ring 403 are equipped with the second tooth engaged with driving gear 408；The close fixing axle 401 of gear ring 403
Cricoid first boss 405 is welded on side, cricoid second is welded on the side of the separate fixing axle 401 of gear ring 403
Boss 406, and transmission gear 303 is between first boss 405 and second boss 406.
The present embodiment in operation, comprises the following steps：
Step 1：Prepare the detection device in embodiment；
Step 2：Safety-valve to be detected is placed on fixed frame 10, and safety-valve is located in fixed frame 10, Gu
Reservation 20 is located in the axis hole of safety-valve, and to spraying water on the sealing surface 50 of safety-valve, sealing surface 50 is cleaned；Then
Water on 50 surface of sealing surface is blotted, there are water in zanjon；
Step 3：The axis hole of the lower end of fixing axle 401 through safety-valve is connected with fixed seat 20, the side of measuring roll 301
It offsets with the sealing surface 50 of safety-valve；Start the motor 407 in power unit, motor 407 drives 408 turns of driving gear
Dynamic, the second tooth engaged with driving gear 408 drives gear ring 403 to be driven, the first tooth band nutating gear 303 on gear ring 403
It being rotated between first boss 405 and second boss 406, power unit drives gear ring 403 with the rotational speed of 15r/min, this
When measuring roll 301 rotated with the rotating speed with 8r/min around fixing axle 401；
Step 4：While measuring roll 301 in step 3 rotates, the detection pipe 304 in measuring roll 301 skids off；Work as detection
When pipe 304 is located at zanjon, the marking fluid in detection pipe 304 is flowed into the water in zanjon, and water is dyed, corresponding to detect
Absorbent wool 305 on pipe 304 absorbs the water after being dyed in zanjon.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and/or characteristic are herein in scheme
It does not describe excessively.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, also
Several modifications and improvements can be made, these should also be considered as protection scope of the present invention, these all do not interfere with of the invention real
The effect and practical applicability applied.The scope of protection required by this application should be based on the content of the claims, specification
In the records such as specific embodiment can be used for the content for explaining claim.
Claims (5)
1. a kind of detection method of valve, which is characterized in that comprise the following steps：
Step：Prepare a kind of detection device, including fixed seat, transmission mechanism, testing agency and the fixation for placing safety-valve
Frame, the testing agency include measuring roll, connecting rod, transmission gear and several detection units, and the measuring roll is coaxially fixed to pacify
In connecting rod, the transmission mechanism includes swivel becket, gear ring, pushes against ring, the fixing axle being vertically arranged and drives gear ring
The power unit of rotation, the swivel becket are rotated coaxially mounted on the upper end of fixing axle, and the lower end of fixing axle and fixed seat are removable
Connection is unloaded, the connecting rod is horizontally disposed with, and one end of connecting rod is fixedly connected with the lateral surface of swivel becket, and transmission gear is coaxial
It being fixedly mounted on the other end of connecting rod, the ring gear against rotation is mounted on fixed frame, and gear ring is coaxially disposed with fixing axle,
The upper surface of gear ring is equipped with the first tooth engaged with transmission gear；The abutting ring is fixedly mounted on fixed frame, pushes against ring
Side contacted with transmission gear, the accommodating chamber for accommodating marking fluid is equipped in the measuring roll, the detection unit includes several
Detection pipe and absorbent wool, the detection pipe are slidably mounted on measuring roll, and detection pipe is equipped with and appearance close to one end of measuring roll
The inlet opening of chamber of receiving connection, the one end of detection pipe away from measuring roll are equipped with apopore, and the absorbent wool is coaxially mounted to detection pipe
Outer surface on, and absorbent wool is located on the one end of detection pipe away from measuring roll；
Step 2：Safety-valve to be detected is placed on fixed frame, and safety-valve is located in fixed frame, fixed seating in
In the axis hole of safety-valve, to spraying water on the sealing surface of safety-valve, sealing surface is cleaned；It then will be on sealing surface surface
Water blot, there are water in zanjon；
Step 3：The lower end of fixing axle is connected through the axis hole of safety-valve with fixed seat, the side of measuring roll and safety-valve
Sealing surface offsets；Start power unit, power unit drives gear ring with the rotational speed of 10-20r/min, at this time measuring roll with
The rotating speed of 5-10r/min is rotated around fixing axle；
Step 4：While measuring roll in step 3 rotates, the detection pipe in measuring roll skids off；When detection pipe is located at zanjon
When, the marking fluid in detection pipe is flowed into the water in zanjon, water is dyed, the absorbent wool in corresponding detection pipe is to zanjon
Water after interior dyeing is absorbed.
2. the detection method of valve according to claim 1, which is characterized in that in the step 1, the power unit bag
Motor and driving gear are included, the driving gear is fixedly connected with the power output end of motor, the lower surface of the gear ring
It is equipped with the second tooth engaged with driving gear.
3. the detection method of valve according to claim 2, which is characterized in that in the step 1, the connecting rod is with turning
Telescopic rod is equipped between rotating ring, one end of the telescopic rod is fixedly connected with the connecting rod, the other end of telescopic rod and swivel becket
Side is fixedly connected.
4. the detection method of valve according to claim 3, which is characterized in that in the step 1, the gear ring it is close
Cricoid first boss is installed on the side of fixing axle, ring-type is installed on the side of the separate fixing axle of gear ring
Second boss, and transmission gear is between first boss and second boss.
5. the detection method of valve according to claim 4, which is characterized in that in the step 1, the equal position of absorbent wool
In outside accommodating chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711382897.9A CN108061648B (en) | 2017-12-20 | 2017-12-20 | A kind of detection method of valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711382897.9A CN108061648B (en) | 2017-12-20 | 2017-12-20 | A kind of detection method of valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108061648A true CN108061648A (en) | 2018-05-22 |
| CN108061648B CN108061648B (en) | 2019-06-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711382897.9A Active CN108061648B (en) | 2017-12-20 | 2017-12-20 | A kind of detection method of valve |
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| Country | Link |
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| CN (1) | CN108061648B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1110474A (en) * | 1993-06-02 | 1995-10-18 | 比勒股份有限公司 | Worm extruder |
| CN201378106Y (en) * | 2009-03-06 | 2010-01-06 | 中油吉林化建工程股份有限公司 | Simple regulating valve pressure test bed |
| CN203616263U (en) * | 2013-05-23 | 2014-05-28 | 云南昆钢重型装备制造集团有限公司 | Bearing bush grinding detection tool |
| EP2857227A4 (en) * | 2012-05-24 | 2016-01-13 | Bridgestone Corp | Method for detecting uneven wear on tire and device for detecting uneven wear on tire |
| CN205280043U (en) * | 2015-11-29 | 2016-06-01 | 重庆渝达六星动力机械有限公司 | Ball valve detects platform |
| CN206413497U (en) * | 2016-12-26 | 2017-08-18 | 黑龙江省齐齐哈尔林业学校 | A kind of treegarden irrigation device |
-
2017
- 2017-12-20 CN CN201711382897.9A patent/CN108061648B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1110474A (en) * | 1993-06-02 | 1995-10-18 | 比勒股份有限公司 | Worm extruder |
| CN201378106Y (en) * | 2009-03-06 | 2010-01-06 | 中油吉林化建工程股份有限公司 | Simple regulating valve pressure test bed |
| EP2857227A4 (en) * | 2012-05-24 | 2016-01-13 | Bridgestone Corp | Method for detecting uneven wear on tire and device for detecting uneven wear on tire |
| CN203616263U (en) * | 2013-05-23 | 2014-05-28 | 云南昆钢重型装备制造集团有限公司 | Bearing bush grinding detection tool |
| CN205280043U (en) * | 2015-11-29 | 2016-06-01 | 重庆渝达六星动力机械有限公司 | Ball valve detects platform |
| CN206413497U (en) * | 2016-12-26 | 2017-08-18 | 黑龙江省齐齐哈尔林业学校 | A kind of treegarden irrigation device |
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| Publication number | Publication date |
|---|---|
| CN108061648B (en) | 2019-06-14 |
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Effective date of registration: 20200708 Address after: 224500 in the industrial park of Tianchang Town, Binhai County, Yancheng City, Jiangsu Province (No.9 Dangdong Industrial Park) Patentee after: Jiangsu sujiayi Machinery Co.,Ltd. Address before: 400039 Chongqing Jiulongpo District Shiqiaopu Keyuan four Street 6, Jen Jai Lai Hardware Electrical and mechanical market 1-27 Patentee before: CHONGQING LUOANG MACHINERY Co.,Ltd. |