CN108060780B - Hydraulic concrete vibrator - Google Patents

Hydraulic concrete vibrator Download PDF

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Publication number
CN108060780B
CN108060780B CN201711434126.XA CN201711434126A CN108060780B CN 108060780 B CN108060780 B CN 108060780B CN 201711434126 A CN201711434126 A CN 201711434126A CN 108060780 B CN108060780 B CN 108060780B
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China
Prior art keywords
way bearing
hydraulic
outer ring
steel bar
bearing
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CN201711434126.XA
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CN108060780A (en
Inventor
马人欢
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Jiangmen Xinhui Aviation Construction Engineering Co., Ltd
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Jiangmen Xinhui Aviation Construction Engineering Co Ltd
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Priority to CN201711434126.XA priority Critical patent/CN108060780B/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/06Solidifying concrete, e.g. by application of vacuum before hardening
    • E04G21/08Internal vibrators, e.g. needle vibrators

Abstract

The invention provides a hydraulic concrete vibrator, which comprises a base shell, wherein a hydraulic cavity internally provided with a sliding plug is formed at the rear half section of the interior of the base shell, and an oil liquid area behind the sliding plug is communicated to a hydraulic controller through a hydraulic pipe; the hydraulic controller periodically pressurizes and depressurizes the hydraulic cavity; the sliding plug is forwards connected with a spiral steel bar; the threaded steel bar is sleeved with a one-way bearing, and a driving piece matched with the threaded steel bar is arranged on an inner ring of the one-way bearing so as to drive the inner ring of the one-way bearing to rotate when the threaded steel bar moves along the axial direction; the outer ring of the one-way bearing is fixed with the outer ring of the outer bearing sleeved on the periphery of the one-way bearing and the outer ring of the outer bearing is fixed with the base shell; the outer ring of the one-way bearing is connected with a rotating pipe forward, and an eccentric balancing weight axially extends from one side of the rotating pipe. The vibrator has extremely low noise during working, does not influence the surrounding environment and has good energy-saving effect.

Description

Hydraulic concrete vibrator
Technical Field
The invention relates to the field of building construction tools, in particular to a concrete vibrator.
Background
In the construction process of a building, cast-in-place concrete needs to be vibrated so as to make the internal texture of the concrete uniform and eliminate internal air bubbles. The existing concrete vibrator mainly comprises a vibrating rod, an eccentric mechanism is arranged in the vibrating rod, the eccentric mechanism is driven by a driving flexible shaft outside the vibrating rod, and the driving flexible shaft is driven by an external internal combustion engine or a motor; in the working process of the vibrator with the structure, the working noise of an external internal combustion engine or a motor is very loud, and the vibrator has great influence on the surrounding environment; on the other hand, the transmission efficiency is low due to the drive of the flexible shaft, so that the energy consumption is huge.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a hydraulic concrete vibrator which has a low noise during operation, does not affect the surrounding environment, and has a good energy saving effect.
The first technical scheme adopted by the invention for solving the technical problems is as follows: the hydraulic concrete vibrator comprises a rod-shaped base shell; a hydraulic cavity is formed in the rear half section of the interior of the base shell, a sliding plug is arranged in the hydraulic cavity, an oil liquid area is arranged behind the sliding plug, and the oil liquid area is communicated to a hydraulic controller through a hydraulic pipe; the hydraulic controller periodically pressurizes and depressurizes the hydraulic cavity; the sliding plug is forwardly connected with a spiral steel bar extending along the axis of the base shell; a one-way bearing is sleeved outside the spiral steel bar, and a driving piece matched with the spiral steel bar is arranged on an inner ring of the one-way bearing so as to drive the inner ring of the one-way bearing to rotate when the spiral steel bar moves along the axial direction; the outer ring of the one-way bearing is fixed with the inner ring of an outer bearing sleeved on the periphery of the one-way bearing, and the outer ring of the outer bearing is fixed with the base shell, so that the outer ring of the one-way bearing can freely rotate; the outer ring of the one-way bearing is connected with a rotating pipe which can rotate synchronously along with the outer ring of the one-way bearing, and one side of the rotating pipe axially extends to form an eccentric balancing weight so that the center of gravity of the rotating pipe falls on one side of the rotating pipe.
Preferably, the driving element on the inner ring of the one-way bearing is a ball embedded in the inner circumferential surface of the one-way bearing, and can freely roll around the center of the ball; thereby minimizing frictional losses between the drive member and the helical steel strip.
The concrete vibrator that above-mentioned first technical scheme relates has: the hydraulic controller makes the sliding plug reciprocate along the axis of the base shell in the process of periodically pressurizing and decompressing the hydraulic cavity, namely, in the process of periodically filling and pumping oil into the hydraulic cavity, so that the spiral steel bar drives the inner ring of the one-way bearing to periodically rotate forwards and backwards; the inner ring of the one-way bearing drives the outer ring in forward rotation and is independent from the outer ring in reverse rotation, so that the spiral steel bar can drive the outer ring of the one-way bearing periodically and directionally in the reciprocating process, the rotating pipe is accelerated continuously and is increased to a higher level gradually, and the vibrator can generate a good vibrating effect; because no external mechanical driving mechanism is arranged, the vibrator has extremely low noise when working, does not influence the surrounding environment and has good energy-saving effect.
The second technical scheme adopted by the invention for solving the technical problems is as follows: the hydraulic concrete vibrator comprises a rod-shaped base shell; a hydraulic cavity is formed in the rear half section of the interior of the base shell, a sliding plug is arranged in the hydraulic cavity, an oil liquid area is arranged behind the sliding plug, and the oil liquid area is communicated to a hydraulic controller through a hydraulic pipe; the hydraulic controller periodically pressurizes and depressurizes the hydraulic cavity; the sliding plug is forwardly connected with a spiral steel bar extending along the axis of the base shell; a one-way bearing is sleeved outside the spiral steel bar, and a driving piece matched with the spiral steel bar is arranged on an inner ring of the one-way bearing so as to drive the inner ring of the one-way bearing to rotate when the spiral steel bar moves along the axial direction; the outer ring of the one-way bearing is fixed with the inner ring of an outer bearing sleeved on the periphery of the one-way bearing, and the outer ring of the outer bearing is fixed with the base shell, so that the outer ring of the one-way bearing can freely rotate; the outer ring of the one-way bearing is connected with a twist pipe which can synchronously rotate along with the outer ring of the one-way bearing, a twist-shaped circulating channel is formed in the twist pipe, and a counterweight ball which can freely move is arranged in the circulating channel.
Preferably, the driving element on the inner ring of the one-way bearing is a ball embedded in the inner circumferential surface of the one-way bearing, and can freely roll around the center of the ball; thereby minimizing frictional losses between the drive member and the helical steel strip.
Preferably, the weight ball is a shot ball.
The concrete vibrator that above-mentioned second kind technical scheme relates has: similar to the first solution, the twist tube is gradually accelerated to rotate; in the process of accelerating the twist pipe, the counterweight balls do reciprocating motion in the twist-shaped circulating channel; in the process, the center of gravity of the whole twist tube rotates around the axis continuously and does axial reciprocating motion, so that the whole rod-shaped base shell outputs circumferential and axial vibration simultaneously, the vibration mode is richer, and the vibration effect is further improved.
Drawings
Fig. 1 is a schematic view of a hydraulic concrete vibrator according to a first embodiment of the present invention.
Fig. 2 is a schematic view of a second embodiment of the hydraulic concrete vibrator.
Detailed Description
The invention is further illustrated with reference to the following figures and examples:
the first embodiment is as follows:
in the first embodiment shown in fig. 1, the hydraulic concrete vibrator includes a rod-shaped base shell 1; a hydraulic cavity 10 is formed in the rear half section of the interior of the base shell 1, a sliding plug 2 is arranged in the hydraulic cavity 10, an oil liquid area is arranged behind the sliding plug 2, and the oil liquid area is communicated to a hydraulic controller (not shown) through a hydraulic pipe 101; the hydraulic controller periodically pressurizes and depressurizes the hydraulic cavity 10, namely periodically fills and pumps oil; the sliding plug 2 is connected with a spiral steel bar 3 extending along the axis of the base shell 1; a one-way bearing 4 is sleeved outside the spiral steel bar 3, and a driving piece 41 matched with the spiral steel bar 3 is arranged on the inner ring of the one-way bearing 4, so that the inner ring of the one-way bearing 4 is driven to rotate when the spiral steel bar 3 moves along the axial direction; the outer ring of the one-way bearing 4 is fixed with the inner ring of an outer bearing 5 sleeved on the periphery of the one-way bearing, and the outer ring of the outer bearing 5 is fixed with the base shell 1, so that the outer ring of the one-way bearing 4 can freely rotate; the outer ring of the one-way bearing 4 is connected with a rotating pipe 6 which can rotate synchronously with the outer ring of the one-way bearing 4, and one side of the rotating pipe 6 extends axially to form an eccentric balancing weight 61, so that the center of gravity of the rotating pipe 6 is positioned on one side of the rotating pipe.
In the hydraulic concrete vibrator, the driving member 41 on the inner ring of the one-way bearing 4 is a ball embedded in the inner circumferential surface of the one-way bearing 4, and can freely roll around the center of the ball; thereby minimizing frictional loss between the driving member 41 and the spiral steel rod 3. The front end of the rotary tube 6 is fitted in a front end bearing 60 at the front end of the base housing 1. The shape of the spiral steel strip 3 is the same as that of the spiral strip in the rotary mop.
In the vibrator, the hydraulic controller makes the sliding plug 2 reciprocate along the axis of the base shell 1 in the process of periodically pressurizing and decompressing the hydraulic cavity 10, so that the spiral steel strip 3 drives the inner ring of the one-way bearing 4 to periodically rotate forwards and backwards; because the inner ring of the one-way bearing 4 drives the outer ring in the forward rotation process and is independent from the outer ring in the reverse rotation process, the spiral steel bar 3 can drive the outer ring of the one-way bearing 4 periodically and directionally in the reciprocating motion process, so that the rotating pipe 6 is accelerated continuously and is gradually improved to a higher level, and the vibrator can generate a good vibrating effect; because no external mechanical driving mechanism is arranged, the vibrator has extremely low noise when working, does not influence the surrounding environment and has good energy-saving effect.
Example two:
for the second embodiment shown in fig. 2, it is different from the first embodiment in that the outer ring of the one-way bearing 4 is connected forward with a twist tube 7 which can rotate synchronously with the outer ring of the one-way bearing 4, a twist-shaped circulation channel is formed inside the twist tube 7, and a freely movable counterweight ball 71 is arranged in the circulation channel; the weight-balancing ball 71 is preferably a shot ball, having a relatively large weight.
In the second embodiment, the twist tube 7 is fixed in a tube 72, and the tube 72 is fixedly connected to the outer ring of the one-way bearing 4 and the inner ring of the front end bearing 60.
In the second embodiment, the twist tube 7 is gradually accelerated to rotate; during the acceleration process of the twist tube 7, the counterweight balls 71 do cyclic reciprocating motion in the twist-shaped circulating channel; in this process, the center of gravity of the entire twist tube 7 not only rotates continuously around the axis, but also reciprocates axially, so that the entire stick-like base shell 1 outputs circumferential and axial vibrations at the same time, and the vibration mode is made richer to further improve the vibrating effect.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, but rather as the subject matter of the invention is intended to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present invention.

Claims (5)

1. A hydraulic concrete vibrator comprises a rod-shaped base shell (1); the method is characterized in that: a hydraulic cavity (10) is formed in the rear half section of the interior of the base shell (1), a sliding plug (2) is arranged in the hydraulic cavity (10), an oil liquid area is arranged behind the sliding plug (2), and the oil liquid area is communicated to a hydraulic controller through a hydraulic pipe (101); the hydraulic controller periodically pressurizes and depressurizes the hydraulic cavity (10); the sliding plug (2) is forwards connected with a spiral steel bar (3) extending along the axis of the base shell (1); a one-way bearing (4) is sleeved outside the spiral steel bar (3), and a driving piece (41) matched with the spiral steel bar (3) is arranged on the inner ring of the one-way bearing (4) so as to drive the inner ring of the one-way bearing (4) to rotate when the spiral steel bar (3) moves along the axial direction; the outer ring of the one-way bearing (4) is fixed with the inner ring of an outer bearing (5) sleeved on the periphery of the one-way bearing (4), and the outer ring of the outer bearing (5) is fixed with the base shell (1), so that the outer ring of the one-way bearing (4) can rotate freely; the outer ring of the one-way bearing (4) is connected with a rotating pipe (6) which rotates synchronously along with the outer ring of the one-way bearing (4) in the forward direction, and an eccentric balancing weight (61) extends in the axial direction of one side of the rotating pipe (6) so that the center of gravity of the rotating pipe (6) falls on one side of the rotating pipe.
2. The hydraulic concrete vibrator according to claim 1, wherein: the driving piece (41) on the inner ring of the one-way bearing (4) is a ball embedded in the inner circumferential surface of the one-way bearing and can freely roll around the center of the ball.
3. A hydraulic concrete vibrator comprises a rod-shaped base shell (1); the method is characterized in that: a hydraulic cavity (10) is formed in the rear half section of the interior of the base shell (1), a sliding plug (2) is arranged in the hydraulic cavity (10), an oil liquid area is arranged behind the sliding plug (2), and the oil liquid area is communicated to a hydraulic controller through a hydraulic pipe (101); the hydraulic controller periodically pressurizes and depressurizes the hydraulic cavity (10); the sliding plug (2) is forwards connected with a spiral steel bar (3) extending along the axis of the base shell (1); a one-way bearing (4) is sleeved outside the spiral steel bar (3), and a driving piece (41) matched with the spiral steel bar (3) is arranged on the inner ring of the one-way bearing (4) so as to drive the inner ring of the one-way bearing (4) to rotate when the spiral steel bar (3) moves along the axial direction; the outer ring of the one-way bearing (4) is fixed with the inner ring of an outer bearing (5) sleeved on the periphery of the one-way bearing, and the outer ring of the outer bearing (5) is fixed with the base shell (1), so that the outer ring of the one-way bearing (4) can freely rotate; the outer ring of the one-way bearing (4) is connected with a twist pipe (7) which synchronously rotates along with the outer ring of the one-way bearing (4) in the forward direction, a twist-shaped circulating channel is formed in the twist pipe (7), and a freely moving counterweight ball (71) is arranged in the circulating channel.
4. The hydraulic concrete vibrator according to claim 3, wherein: the driving piece (41) on the inner ring of the one-way bearing (4) is a ball embedded in the inner circumferential surface of the one-way bearing and can freely roll around the center of the ball.
5. The hydraulic concrete vibrator according to claim 3, wherein: the weight-balancing ball (71) is a shot ball.
CN201711434126.XA 2017-12-26 2017-12-26 Hydraulic concrete vibrator Active CN108060780B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711434126.XA CN108060780B (en) 2017-12-26 2017-12-26 Hydraulic concrete vibrator

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Application Number Priority Date Filing Date Title
CN201711434126.XA CN108060780B (en) 2017-12-26 2017-12-26 Hydraulic concrete vibrator

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CN108060780A CN108060780A (en) 2018-05-22
CN108060780B true CN108060780B (en) 2020-05-19

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113323401B (en) * 2021-06-21 2023-03-28 浙江罗邦建设有限公司 Concrete vibrator for building construction and use method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5618161B2 (en) * 2012-06-20 2014-11-05 エクセン株式会社 Concrete vibrator
US8967910B2 (en) * 2014-01-22 2015-03-03 Caterpillar Paving Products Inc. Eccentric weight shaft for vibratory compactor
CN206128072U (en) * 2016-10-28 2017-04-26 江西环球岩土科技有限公司 Hydraulic vibrator
CN107476580A (en) * 2017-08-31 2017-12-15 安阳振动器有限责任公司 A kind of planet speedup Link-Belt PD rod

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Effective date of registration: 20200423

Address after: Shadui town Yangguan Development Zone, Xinhui District, Jiangmen City, Guangdong Province

Applicant after: Jiangmen Xinhui Aviation Construction Engineering Co., Ltd

Address before: Suzhou Wuzhong District City, Jiangsu province 215000 Soochow road name 125 Yu Business Plaza No. 3 Building 7 floor

Applicant before: Ma Renhuan

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