CN108058433A - A kind of carton green production system and Green production method - Google Patents
A kind of carton green production system and Green production method Download PDFInfo
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- CN108058433A CN108058433A CN201810042711.3A CN201810042711A CN108058433A CN 108058433 A CN108058433 A CN 108058433A CN 201810042711 A CN201810042711 A CN 201810042711A CN 108058433 A CN108058433 A CN 108058433A
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Abstract
The invention belongs to production line waste disposal technical fields, and in particular to a kind of carton green production system and Green production method.One of purpose of the present invention is to provide a kind of carton green production system rational in infrastructure and practical, it possesses the advantages of simple structure, simple and efficient to handle and at low cost, while corrugated board surface cleanliness factor is ensured, the waste material discharging operation of automation can be realized.Its structure includes air hose, deashing broom and horsetail whisk motor；At waste paper conveyer belt is arranged in immediately below horsetail whisk component, deashing broom and air hose, the external used paper processing apparatus of waste paper conveyer belt connection；The system further includes exhaust gas suction pipe and waste paper ash suction pipe.It is another object of the present invention to provide a kind of Green production method using above system, so as to the waste material for realizing its automation monitoring embodied and discharge function.Its method is to carry out the foundation of work order product information by ERP system and waste paper ash and exhaust gas are monitored online.
Description
Technical field
The invention belongs to production line waste disposal technical fields, and in particular to a kind of carton green production system and green
Production method.
Background technology
Corrugated case is using corrugated board as main body, is made after cross cutting, impression and stick box, is a kind of apply most
Wide packing articles, dosage are always first of various packing articles.At present corrugated case produce, realized substantially printing,
Fluting, cross cutting, stick box, packaging one-pass molding automated job.In actual production, it has been found that, since corrugated case is different from
Other printing products, its own fiber is easily broken, is printed in printing machine at passage under the pressure extrusion of conveying roller, corrugated board meeting
Substantial amounts of waste paper ash is generated, not only results in that workplace air is extremely stagnant, and seriously affects the health of staff, simultaneously
But also after the completion of corrugated case packaging, carton surface is will be obvious that there are a large amount of waste materials, seriously affects U.S. of dispatching from the factory of carton
Sight degree.In addition, since current track is largely using ink printer, due to the effumability of ink, but also corrugated paper
It is generated when case produces with substantial amounts of harmful exhaust.And it is worked in the gap of print production or printing production line to the specified cycle
Afterwards, the washing and cleaning operation of printing machine can be also carried out, to wash the black skin on inking roller and in inking pipeline, it is ensured that the later stage prints
The smoothness and high quality of swiped through journey.However, since current printing machine for control inking amount and continues ink supply needs, greatly
All using being recycled back to ink system namely inking pump by ink barrel blotting and when being sent into printing machine, while printing machine can spue
Excess ink simultaneously sends ink barrel back to via ink reclaiming pipe road.Above-mentioned cleaning operation so that a large amount of waste water are equally pumped out along ink reclaiming pipe road,
Worker need to accept waste water exclusively with additional wastewater barrel at this time, do not notice that wastewater barrel will fill with slightly and even overflow waste water, make
It is polluted into facility floor；Meanwhile people also need to replace wastewater barrel, time-consuming and laborious not say, cleaning efficiency after wastewater barrel is full
It is extremely inefficient, while workshop or even surrounding enviroment are also easily polluted, so as to bring puzzlement to company manager.In short, at present
Corrugated case production line is often with the generation of a large amount of waste water, exhaust gas and waste paper ash, it is necessary to develop corresponding construction so as to reaching
To the online processing intent of above-mentioned waste material, to meet the green production demand of current producer's requirement.
The content of the invention
One of purpose of the present invention is to overcome above-mentioned the deficiencies in the prior art, is provided a kind of rational in infrastructure and practical
Carton green production system, possesses the advantages of simple structure, simple and efficient to handle and at low cost, can ensure corrugated cardboard sheet
While the cleanliness factor of face, the waste material discharging operation of automation is realized.It is another object of the present invention to provide in a kind of application
The Green production method of system is stated, so as to the waste material for realizing its automation monitoring embodied and discharge function.
To achieve the above object, present invention employs following technical schemes：
A kind of carton green production system, including sequentially being arranged according to carton travel path by printing element more than two
Arrange the printing machine formed, it is characterised in that：The system includes the air hose sequentially arranged along carton travel path, deashing broom and strokes
Dirt motor, the external ventilation apparatus of air hose one end connection, the other end extend to printing machine exit；With the relatively close of air hose
Tube body is interior semicanal at the one side of printing machine outlet, and deashing broom is arranged at the outer tube wall of outer semicanal of air hose, the deashing
The broom face of broom is extended downward on the carton surface of the discharge guide in printing machine exit, deashing along air hose extending direction
The guide direction of the vertical discharge guide in broom face of broom, and air hose air outlet is directed toward the carton surface and deashing at discharge guide
The intersection of broom；The affixed felt disk for the sweeping through the material outside carton of shaft axial end of horsetail whisk motor, the felt disk disk
Vertical discharge guide guide direction and felt disk disk edge is resisted against at the carton surface at discharge guide；Waste paper conveyer belt is arranged in
At immediately below horsetail whisk component, deashing broom and air hose, the external used paper processing apparatus of waste paper conveyer belt connection；The system further includes useless
Aspiration pipe and waste paper ash suction pipe, the exhaust gas suction pipe is arranged at the homonymy of each printing element and exhaust gas suction pipe and each printing are single
Member corresponds connection arrangement, and the exhaust gas suction side of exhaust gas suction pipe is extended at the printing passage in corresponding printing element；Waste paper
Grey suction pipe includes manifold and the branched pipe that is gone out by manifold branches, the suction inlet of branched pipe extend to adjacent printed units it
Between gap to perform waste paper ash suction operation；The exhaust gas suction pipe and waste paper ash suction pipe are connected to by importing pipe
In water cleaning chamber below aqueous liquid level, and exhaust gas suction pipe and waste paper ash suction pipe are higher than Water warfare with importing the connectivity part height of pipe
Indoor aqueous liquid level；Gas outlet more than the aqueous liquid level of water cleaning chamber is arranged so as to connect extraneous air processing equipment；Water
Liquid outlet is also arranged below the aqueous liquid level of clean room so as to connect external water treatment facilities.
Preferably, tube body where the air opening end of the air hose be along outlet air path and bore gradually small funnel-shaped structure,
Air hose air outlet is the flat port of " D " shape, and the outer wall of tube wall where the straight flange of " D " shape air hose air outlet is formed for solid
Connect the affixed face of deashing broom；L shaped plate is connected on the affixed face, L shaped plate is collectively formed downward opening solid with affixed face
Determine slot, the vertical discharge guide guide direction in fixing groove flute length direction, the inlay card of the tail end of deashing broom from bottom to top is in fixing groove
In vallecular cavity；Level arranges screw hole through L shaped plate, and the top of thread fitting and holding screw is formed between holding screw and screw hole
End is pushed against at the tail end of deashing broom.
Preferably, from the entrance rack of splicer to printing machine direction and it is horizontal-extending have fixed plate, air hose passes through
Horizon bar and be fixed in fixed plate；Fixed plate plate face vertical is set, and setting kidney slot, kidney-shaped are also extended through at fixed plate plate face
Hole pass length direction plumbing arrangement；Vertical plate thread fitting on the kidney slot so that vertical plate can to make vertical dynamic to adjustment
Make, horsetail whisk motor is fixed on vertical plate；The guide direction of the vertical discharge guide of vertical plate plate face, with vertical plate towards printing machine
One side plate face for inner plate surface, the body of horsetail whisk motor is fixed at the inner plate surface of vertical plate；The shaft edge discharging of horsetail whisk motor
Guide rail guide direction and through vertical plate so that felt disk is arranged at the outer plate surface of vertical plate；At vertical plate outer plate surface also
It has been disposed with the shield of safety protection function.
Preferably, the system further includes the receiving hopper for receiving waste paper and waste paper ash, receiving hopper be located at discharge guide with
Between waste paper conveyer belt at region, and the receiving hopper input end is directed toward above-mentioned horsetail whisk component, deashing broom and air hose, receiving hopper
The port of export be directed toward waste paper conveyer belt feed end at.
Preferably, the discharge end of the waste paper conveyer belt is disposed with to crush the shredder of waste paper on waste paper conveyer belt,
The outlet negative pressure paper feeding pipeline of shredder, the external used paper processing apparatus of port of export connection of negative pressure paper feeding pipeline.
Preferably, the system is included through the waist hole for being opened in printing machine side-walls, the pass length direction water of the waist hole
Plain cloth is put；Waist hole is formed walks hole for what ink reclaiming pipe road was stretched out, and ink reclaiming pipe road can make level along the pass length direction of waist hole
Reciprocating action；It is provided outside to accommodate the containment drum of ink in printing machine side wall；In the side of containment drum waste water is set to drain
Pipe, the import of the waste water drainage tube is upwardly disposed, and the outlet of waste water drainage tube is connected via discharge pipe line at external waste water
Manage equipment；There are out of ink and water outlet two states on ink reclaiming pipe road；When ink reclaiming pipe road is in out ink-condition, ink reclaiming pipe curb waist hole
Make sliding movement until ink reclaiming pipe road liquid outlet is located above containment drum, so that dropping down onto containment drum bucket in ink reclaiming pipe road under ink
Chamber；When ink reclaiming pipe road is in out water state, ink reclaiming pipe curb waist hole makees sliding movement until ink reclaiming pipe road liquid outlet is positioned at useless
Above the outlet of water drainage tube, so that being dropped down onto in ink reclaiming pipe road under waste water in waste water drainage tube.
Preferably, the system further includes the shelf of " L " shape plate, the vertical plate body of shelf form for printing machine side wall
Between face paste close the affixed stationary plane of shape, the horizontal plate body of shelf forms the placed side for being used for placing for containment drum；Horizontal plate body
Horizontal-extending shape is connected with crossbeam at lower face；The containment drum and waste water drainage tube are arranged at cross rail inner face；Institute
It states discharge pipe line to be arranged in the gutter below printing machine, the grid for people's walking is disposed on gutter；Cross rail outer
Splash-back is connected at face, the splash-back vertical is extended downwardly and is overlapped at grid upper surface.
Preferably, the containment drum shape is in opening up barrel-shaped, and arrangement accommodates for covering at containment drum bung hole
The bung of bucket bung hole；It sets to avoid the gap slot of ink descent path at bung；The gap slot is L-type slot and its groove profile
Bend line coincides with one another with bung axis.
Preferably, the Green production method of the carton green production system described in a kind of application, it is characterised in that：Each printing
Gap location is additionally provided with to monitor the sensor of dust concentration of waste paper ash content in the gap location air between unit；Each printing
It is provided with to monitor the air concentration sensor of ink volatile content in the air in printing element, air concentration on unit
The induction end of sensor is stretched at the printing passage in corresponding printing element；ERP system is establishing the work order that need to currently print
After product information, and work order product information is sent to printing machine platform, meanwhile, it is passed by sensor of dust concentration and air concentration
Sensor obtains ink volatile content and dust content in printing machine surrounding air, and is shown in printing element side
On display screen；When ink volatile content in the printing machine surrounding air on display screen and dust content are more than predetermined value, control
Exhaust gas suction pipe and waste paper ash suction pipe processed promotes pumping power.
Preferably, the work order product information includes at least carton cell type information, printing plate information, template information, ink and uses
Expect information, carton specification information.
The beneficial effects of the present invention are：
1), on the one hand, the present invention is for current printing production line, and the discharge guide between printing machine and splicer
Locate preset waste paper and waste paper ash brushes device, during so as to fulfill on the carton come out by printing machine because slot, be die cut the problems such as
The online elimination effect of waste paper and the waste paper ash of generation enables corrugated case surface cleanliness in follow-up stick box or even packaging
Meet needed for producer or even client.Specifically, the present invention provides dual cleaning structure, not only swept with air hose collocation deashing
Broom contacts directly the waste paper and waste paper of rooting out adherency by force ash, therewith by air hose by deashing broom and carton surface
Wind-force and this is floated into grey and floating paper and is blown away；In addition, in the gyroscopic action by horsetail whisk motor, with felt disk to carton surface
Revolution brushes against, and is clear waste paper and the secondary cleaning function of waste paper ash so as to fulfill preamble process, finally ensures that it is online clear
Except purpose.On the basis of said structure, by above-mentioned dual cleaning structure arranged just beneath waste paper conveyer belt, so as to accept
Waste paper and the waste paper ash from top to bottom fallen into, is sent to external used paper processing apparatus, and then realizes full-automatic height therewith
Effect production purpose.On the other hand, for current corrugated case production line, printing-flow is all by the different prints of execution
Several printing elements of brush function are of a straight line type arrangement and reach it and print purpose.Therefore, existing corrugated case is not being changed
On the premise of the normal production procedure of production line, the present invention between each printing element also by penetrating waste paper ash suction pipe, simultaneously
In printing element for extending exhaust gas suction pipe in cardboard box printing and current printing passage, so as to fulfill corrugated case production line
Locate the online quick cleaning effect of ink waste material.Meanwhile by the arrangement of water cleaning chamber, ink is accommodated using aqueous as medium
Waste material, so as to fulfill the online processing intent of its waste material.The gas filtered out via water cleaning chamber can be using normal exhaust gas at
It manages equipment or even can directly discharge.And the indoor aqueous of Water warfare such as reaches the processing upper limit, can enter external water treatment facilities into
Row processing, purpose is recycled to reach aqueous.
To sum up, arrange and construct depending on existing printing machine, cloth of the invention between adjacent printed units and inside printing element
Put " inside " the suction process function of suction structure so as to fulfill waste paper ash and exhaust gas.And to entire printing machine caudal end egress and
Speech, due to existing printing machine collection cross cutting, printing, stick box one, the outlet often waste paper block containing bulky grain, and waste paper block
Product is larger to aspirate, therefore, just now targetedly using blow structure and horsetail whisk structure, to realize that its waste paper is grey and useless
Paper fast " outside " brushes function.The waste paper ash and waste paper block that the waste paper ash and exhaust gas being either drawn into still are blown out, it is uniformly distributed
Corresponding processing equipment is put to be handled.The waste disposal mode of the above-mentioned combination of inner and outside can finally ensure corrugated board surface
While cleanliness factor, the waste material discharging operation of automation is realized.
2), further, one section of tube body where the air opening end of air hose is filler tube, so that wind-force goes out along air hose
Air port and when going out, experience first collapses and gathers the stage, so as to promote the outlet air wind-force of air hose.In addition, air hose air outlet is
Unique " D " shape flat port so that after outlet air is elevated wind-force under the effect of above-mentioned filler tube, can more go out along air hose
Tube wall where the straight flange in air port and under blow, brush effect so as to realize face formula to the entire broom face of deashing broom, finally
Greatly promote the online purging function to waste paper and waste paper ash.
3), for deashing broom, the fixing groove that is formed by L shaped plate with air hose tube wall is fixed, and
The affixed cooperation of its clamp screw nail type is realized by holding screw.Why the cooperation knot of holding screw is coordinated using fixing groove
Structure, be can by the adjusting of holding screw, realize deashing broom vertical to the autonomous regulatory function of horizontal direction, so as to
Meet described in actual use.
4), above-mentioned dual cleaning structure is set up in by fixed plate in the entrance rack of splicer.Particularly with
For horsetail whisk motor, be fixed on by vertical plate in fixed plate, and realize by the kidney slot at fixed plate vertical to
Adjustment function.When felt disk or other be capable of the clean disk of horsetail whisk because the frequent friction with carton surface due to abrasion after, can lead to
Cross regulatory function of the kidney slot with respect to vertical plate, so as to ensure always felt disk can stablize with carton surface form against with
It closes, to ensure its horsetail whisk effect.
5), the effect of shield is felt disk at work, avoid outside line or even human body kick-back by mistake turn in felt
Disk and there is operating irregularity.Receiving hopper is then grey by the waste paper and waste paper of above-mentioned dual cleaning structure whereabouts for receiving, with reality
The gathering purpose of existing waste paper and waste paper ash, is allowed to more easily fall at waste paper conveyer belt feed end.The discharging of waste paper conveyer belt
End is disposed with to crush the shredder of waste paper on waste paper conveyer belt, the outlet negative pressure paper feeding pipeline of shredder, and negative pressure is sent
The external used paper processing apparatus of port of export connection in paper tube road, so as to fulfill the online crushing function of waste paper so that waste paper is formed more
Convenient for the waste paper ash of processing, eventually enter into external used paper processing apparatus and handled online.
6), the further preferred scheme as said program to ensure the efficiency of waste paper ash sucking, and maximumlly carries
The absorption effect of the waste paper ash sprayed by printing element is risen, for this purpose, the suction inlet of branched pipe is designed using rectangular lid.Due to
The particularity of corrugated board, fiber tenderness is easily broken, is easy to generate waste paper ash, therefore via the printing passage in printing element
Also a large amount of waste paper ashes, the unique texture of above-mentioned suction inlet can be generated during traveling therewith, it can be ensured that the waste paper ash in the above process
Quick draw purpose.
7), in addition, the present invention is also by setting various kinds of sensors, so as to fulfill the on-line monitoring to waste paper ash and exhaust gas
Effect.Especially sensor of dust concentration,, can once the waste paper ash concentration detected is excessively high since it is arranged in each gap
The waste paper ash draw power of current process punishment branch pipe is directly promoted, to ensure the maximization elimination effect to waste paper ash.This
Outer, the detected status for setting display to show each sensor can also be hanged at production line, to reach on-line monitoring purpose.
8), it is traditional be recycled back to black pipeline on the basis of, the present invention by ink reclaiming pipe road by being designed as packaged type knot
Structure, then arrange waste water drainage tube in the side of containment drum, while the cleaning efficiency of printing machine is promoted, greatly to reduce very
To the pollution prevented to workshop or even surrounding enviroment.In actual use, containment drum as it is conventional be recycled back to ink system into
Ink-outtake end and normal use.When needing to carry out printing machine cleaning operation, pumped by inking and be pumped into clean water, at this time by ink reclaiming pipe
The guide path of curb waist hole and move so that the liquid outlet on ink reclaiming pipe road by script containment drum above and be moved to waste water and draw
The top of flow tube, the waste water after cleaning at this time can be discharged directly along waste water drainage tube.In addition, waste water drainage tube can be connected
External sewage treatment equipment, you can realize online and continuous waste water discharge and wastewater treatment function.
9), how along waist hole to make guiding action for ink reclaiming pipe road, can actually be realized by various structures.It or can be such as
Shown in the present invention, ensure in a manner that slide plate coordinates guide rail；It or can be directly using sliding block and the fit system of guide rod；
Screw slide block mechanism also even can be used to realize, screw need to only be turned round and be matched with the both ends of waist hole and affixed time at sliding block
The tube head of black pipeline.Under extreme case or even the tube head on ink reclaiming pipe road is stuck in waist hole and slides by directly Ei, can be real
The shift reciprocately action of existing ink reclaiming pipe curb waist hole.And it is the stability of shelving for ensureing containment drum, the present invention sets shelf and leads to
Cross with printing machine side wall it is direct it is affixed come fixed shelf, put so as to locator receiver bucket position, assembling is extremely easy, uses
Also it is more convenient.
10), in view of separating dry space from moist space, gutter should be opened up at the ground placed for printing machine for accommodating
Discharge pipe line, and arrange that grid is walked in order to people on gutter.Meanwhile splash-back then further improves above-mentioned dry and wet point
From effect, strike grid to avoid waste water or ink and be sputtered onto at workshop surrounding ground.Due to the arrangement of crossbeam, coordinating
After upper splash-back, crossbeam one side forms the placement side of the components such as waste water drainage tube and containment drum, and opposite side then forms worker's row
The fore side walked, separating dry space from moist space effect can obtain further promotion.
Description of the drawings
Fig. 1 is the stereochemical structure installation diagram of air hose, ash discharge broom and horsetail whisk motor；
Fig. 2 is the structure schematic diagram of air hose, ash discharge broom and horsetail whisk motor；
Fig. 3 is the position schematic diagram of exhaust gas suction pipe and waste paper ash suction pipe with respect to printing machine；
Fig. 4 is the structure diagram of water cleaning chamber；
Fig. 5 is waste water drainage tube with respect to containment drum and the arrangement states stereogram of printing machine.
The actual correspondence of each label of the present invention and component names is as follows：
A- printing machine B- splicer C- discharge guide D- material blanking roller E- printing elements
40a- waist hole 40b- ink reclaiming pipes road 40c- containment drums
40d- waste water drainage tube 40e- shelves
40f- crossbeam 40g- grid 40h- splash-backs
40i- bung 40j- gap slots
41- air hose 41a-L shape plate 41b- holding screws
42- deashing broom 43a- horsetail whisk motor 43b- felt disk 44- waste paper conveyer belts
45- fixed plate 45a- horizon bar 45b- vertical plate 45c- kidney slots
46- shield 47- receiving hoppers
48a- exhaust gas suction pipe 48b- waste paper ash suction pipe 48c- suction inlets 48d- imports pipe
49- water cleaning chambers
Specific embodiment
For ease of understanding, here in connection with attached drawing, concrete structure and working method to the present invention are made described further below：
Concrete structure of the present invention is with reference to shown in Fig. 1-5, including exhaust gas and waste paper ash aspirator, waste paper ash and waste paper block
Device and wastewater treatment equipment three parts are brushed, wherein：
Waste paper ash and waste paper block brush component and are arranged between the end of printing machine A and the import of splicer B；Its structure
Including fixation kit, blowing three subdivisions of component and horsetail whisk component, wherein：
Component of drying includes air hose 41 and deashing broom 42, and air hose 41 attracts by external ventilation apparatus, from and air hose 41
Air outlet be directed toward printing machine A and splicer B between discharge guide C at.Air hose 41 is fixed on fixed plate by horizon bar 45a
On 45, fixed plate 45 forms affixed cooperation between rack at the feed inlet of splicer B.Deashing broom 42 by L shaped plate 41a and
Air hose 41 is so as to fulfill fixation, by the broom face of deashing broom 42, it can be achieved that cleaning to carton upper surface at discharge guide C
Effect.And for horsetail whisk component, it is made of horsetail whisk motor 43a, horsetail whisk motor 43a is fixed on solid by vertical plate 45b
On fixed board 45, and realize by the kidney slot 45c reserved at fixed plate 45 the vertical of horsetail whisk motor 43a to regulatory function.It is logical
The revolution action of the felt disk 43b at horsetail whisk motor 43a is crossed, it can be achieved that the surface waste paper of carton and waste paper are grey at discharge guide C
Secondary removing function.
On the basis of said structure, present invention additionally comprises along vertical to the receiving hopper 47 and waste paper conveyer belt sequentially arranged
44.47 input end of receiving hopper is directed toward above-mentioned horsetail whisk component, deashing broom 42 and air hose 41, and the port of export of receiving hopper 47 is directed toward waste paper
At the feed end of conveyer belt 44.The discharge end of waste paper conveyer belt 44 is disposed with to crush the shredded paper of waste paper on waste paper conveyer belt 44
Machine, the outlet negative pressure paper feeding pipeline of shredder, the external used paper processing apparatus of port of export connection of negative pressure paper feeding pipeline, so as to
Realize the online crushing function of waste paper so that waste paper forms the waste paper ash for processing of being more convenient for, and eventually enters into external Waste Paper Handling and sets
It is standby to be handled online.The material blanking roller D convenient for blanking can be disposed at receiving hopper 47, is generated to avoid waste paper and waste paper ash at this
Gather congestion.
Exhaust gas and waste paper ash aspirator then include the waste paper ash suction pipe 48b being arranged between each printing element E, while
Printing element E for extending into exhaust gas suction pipe 48a in corrugated board printing and current printing passage, with reach its waste paper ash and
The online of ink class exhaust gas absorbs effect.Corrugated flexible hose can be used to make in waste paper ash suction pipe 48b, especially exhaust gas suction pipe 48a
Make, so as to can stretch into printing element E and each adjacent printed units E between gap location.
Specifically, exhaust gas suction pipe 48a is arranged in the one side of each printing element E as shown in Figure 3, and passes through discarded sucking
It holds and draws the ink exhaust gas being located in corresponding printing element E at printing passage.And for waste paper ash suction pipe 48b, lead to
It crosses the suction inlet 48c of downward opening lid and carries out waste paper ash and draw.The suction inlet 48c arrangements of above-mentioned waste paper ash suction pipe 48b
The gap location between adjacent printed units E.
In addition, the present invention is additionally provided with air concentration sensor and sensor of dust concentration, in order to realize pair
The on-line monitoring purpose of waste paper ash and exhaust gas at printing element E.The monitored results of the sensor can be shown in print in due course
On the air concentration display and dust concentration display hung at brush unit E sides.During practical operation, air concentration display
And dust concentration display can be combined into one, in order to actual observation.
As shown in Figure 4, it is directly logical for exhaust gas suction pipe 48a and waste paper ash suction pipe the 48b exhaust gas drawn and waste paper ash
It crosses remittance pipe 48d and enters in water cleaning chamber 49, so as to using the dielectric property of aqueous, realize grey to waste paper and exhaust gas online
Processing function.The gas filtered out via water cleaning chamber 49 can be discharged using normal waste gas treatment equipment or even directly.Tool
Gymnastics as when should be noted that the input end for importing pipe 48d highly should be above the liquid level of water cleaning chamber 49, to avoid liquid
Pour in down a chimney.And the aqueous in water cleaning chamber 49 such as reaches the processing upper limit, can be handled from external water processing equipment is advanced into, to reach
Aqueous recycles purpose, just no longer repeats one by one herein.
For the structure of wastewater treatment equipment then with reference to shown in Fig. 5, agent structure includes shelf 40e, crossbeam 40f, splash-back
40h, waste water drainage tube 40d and grid 40g.Wherein：
The original side-walls drawn for ink reclaiming pipe road 40b of printing machine output waist hole 40a in advance, and ensure waist hole 40a's
Pass length direction extends for horizontal direction.When showing in structure shown in Fig. 1, below the right end in the pass direction of waist hole 40a
Shelf 40e is arranged, so that containment drum 40c is shelved；Meanwhile in the left end arranged beneath axis vertical in the pass direction of waist hole 40a
Waste water drainage tube 40d.During actual job, containment drum 40c is recycled back to normally making into ink-outtake end for ink system as conventional
With, at this time ink reclaiming pipe road 40b it is as shown in Figure 1 at the right end in the pass direction of waist hole 40a.When needing, progress printing machine is clear
When washing operation, pumped by inking and be pumped into clean water, at this time move ink reclaiming pipe road 40b along the guide path of waist hole 40a so that
The liquid outlet of ink reclaiming pipe road 40b is moved to the top of waste water drainage tube 40d by the containment drum 40c tops of script, afterwards waste water
It can directly be discharged along waste water drainage tube 40d.To ensure the online treatment effeciency to waste water, waste water drainage tube 40d directly will
Waste water is expelled to external sewage treatment equipment via discharge pipe line.
During practical operation, it is contemplated that the usability in space, it is therefore desirable to dug out at workshop bottom surface gutter for use in
Accommodate above-mentioned discharge pipe line.Meanwhile lid covers one layer of grid 40g in order to walk above gutter.In addition, since waste water drains
Pipe 40d, shelf 40e and containment drum 40c are respectively positioned in the cavity of printing machine, therefore can also affixed one such as Fig. 5 at cavity
Shown crossbeam 40f, so as to utilize splash-back 40h affixed at crossbeam 40f, to realize the separating dry space from moist space function of interior or exterior space.
In addition, arrangement bung 40i that even can be as shown in Figure 1 for containment drum 40c, at bung hole.Bung 40i sheets are as 3/4
The closing disk of circle structure, so as to avoided using remaining 1/4 gap slot 40j by ink reclaiming pipe road 40b liquid outlets and come oil
The descent path of ink, and maximizing improves outside volatilization problems of the ink in containment drum 40c, achieves many things at one stroke.
Claims (10)
1. a kind of carton green production system, including by printing element more than two according to carton travel path sequential
The printing machine of formation, it is characterised in that：The system includes air hose (41), the deashing broom sequentially arranged along carton travel path
(42) and horsetail whisk motor (43a), the external ventilation apparatus of air hose (41) one end connection, the other end extend to printing machine outlet
Place；For tube body as interior semicanal, deashing broom (42) is arranged in air hose at the one side exported using the relatively close printing machine of air hose (41)
(41) at the outer tube wall of outer semicanal, the broom face of the deashing broom (42) is extended downward into along air hose (41) extending direction
On the carton surface of the discharge guide in printing machine exit, the guiding side of the vertical discharge guide in broom face of deashing broom (42)
To, and air hose (41) air outlet is directed toward the intersection of the carton surface and deashing broom at discharge guide；Horsetail whisk motor (43a)
The affixed felt disk (43b) for the sweeping through the material outside carton of shaft axial end, the vertical discharge guide of felt disk (43b) disk are led
At the carton surface being resisted against to direction and felt disk (43b) disk edge at discharge guide；Waste paper conveyer belt (44) is arranged in horsetail whisk
At immediately below component, deashing broom (42) and air hose (41), the external used paper processing apparatus of waste paper conveyer belt (44) connection；The system
Exhaust gas suction pipe (48a) and waste paper ash suction pipe (48b) are further included, the exhaust gas suction pipe (48a) is arranged in the same of each printing element
At side and exhaust gas suction pipe connects arrangement with each printing element one-to-one corresponding, and the exhaust gas suction side of exhaust gas suction pipe (48a) extends to phase
It answers at the printing passage in printing element；Waste paper ash suction pipe (48b) includes manifold and the branched pipe gone out by manifold branches,
The gap that the suction inlet (48c) of branched pipe is extended between adjacent printed units is to perform waste paper ash suction operation；It is described
Exhaust gas suction pipe (48a) and waste paper ash suction pipe (48b) are connected to the interior aqueous liquid level of water cleaning chamber (49) by importing pipe (48d)
Locate below, and exhaust gas suction pipe (48a) and waste paper ash suction pipe (48b) are higher than water cleaning chamber with importing the connectivity part height of pipe (48d)
(49) interior aqueous liquid level；More than the aqueous liquid level of water cleaning chamber (49) arrange that gas outlet sets so as to connect extraneous air processing
It is standby；Liquid outlet is also arranged below the aqueous liquid level of water cleaning chamber (49) so as to connect external water treatment facilities.
2. a kind of carton green production system according to claim 1, it is characterised in that：The air outlet of the air hose (41)
Tube body where end is along outlet air path and bore gradually small funnel-shaped structure, and air hose (41) air outlet is the flat port of " D " shape,
And the outer wall of tube wall where the straight flange of " D " shape air hose (41) air outlet forms the affixed face for affixed deashing broom (42)；
L shaped plate (41a) is connected on the affixed face, downward opening fixing groove is collectively formed with affixed face in L shaped plate (41a), fixed
The vertical discharge guide guide direction in slot flute length direction, the inlay card of the tail end of deashing broom (42) from bottom to top is in fixing groove vallecular cavity
It is interior；Level arranges screw hole through L shaped plate (41a), and holding screw (41b) forms thread fitting and clamp screw between screw hole
The top for following closely (41b) is pushed against at the tail end of deashing broom (42).
3. a kind of carton green production system according to claim 2, it is characterised in that：By the entrance rack of splicer
On to printing machine direction and it is horizontal-extending have fixed plate (45), air hose (41) is fixed on fixed plate by horizon bar (45a)
(45) on；Fixed plate (45) plate face vertical is set, and is also extended through at fixed plate (45) plate face and set kidney slot (45c), kidney slot
(45c) pass length direction plumbing arrangement；Vertical plate (45b) thread fitting on the kidney slot (45c) so that vertical plate
(45b) can make vertical and be acted to adjustment, and horsetail whisk motor (43a) is fixed on vertical plate (45b)；Vertical plate (45b) plate face vertically goes out
Expect the guide direction of guide rail, using the one side plate face towards printing machine of vertical plate (45b) as inner plate surface, horsetail whisk motor (43a)
Body is fixed at the inner plate surface of vertical plate (45b)；The shaft of horsetail whisk motor (43a) is along discharge guide guide direction and through lead
Hang down plate (45b), so that felt disk (43b) is arranged at the outer plate surface of vertical plate (45b)；At vertical plate (45b) outer plate surface also
It has been disposed with the shield (46) of safety protection function.
4. a kind of carton green production system according to claim 1 or 2 or 3, it is characterised in that：The system further includes use
In the receiving hopper (47) for receiving waste paper and waste paper ash, receiving hopper (47) is located at region between discharge guide and waste paper conveyer belt (44)
Place, and the receiving hopper (47) input end is directed toward above-mentioned horsetail whisk component, deashing broom (42) and air hose (41), receiving hopper (47)
The port of export is directed toward at the feed end of waste paper conveyer belt (44).
5. a kind of carton green production system according to claim 4, it is characterised in that：The waste paper conveyer belt (44)
Discharge end is disposed with to crush the shredder of waste paper on waste paper conveyer belt (44), the outlet negative pressure paper feeding pipe of shredder
Road, the external used paper processing apparatus of port of export connection of negative pressure paper feeding pipeline.
6. a kind of carton green production system according to claim 1 or 2 or 3, it is characterised in that：The system includes running through
The waist hole (40a) of printing machine side-walls is opened in, the pass length direction of the waist hole (40a) is horizontally disposed；Waist hole (40a) is formed
Hole is walked for what ink reclaiming pipe road (40b) stretched out, and ink reclaiming pipe road (40b) can make level along the pass length direction of waist hole (40a)
Reciprocating action；It is provided outside to accommodate the containment drum (40c) of ink in printing machine side wall；It is set in the side of containment drum (40c)
Put waste water drainage tube (40d), the import of the waste water drainage tube (40d) is upwardly disposed, the outlet of waste water drainage tube (40d) via
Discharge pipe line and connect external sewage treatment equipment；There are out of ink and water outlet two states on ink reclaiming pipe road (40b)；When ink reclaiming pipe road
When (40b) is in out ink-condition, ink reclaiming pipe road (40b) makees sliding movement until ink reclaiming pipe road liquid outlet is located at along waist hole (40a)
Above containment drum (40c), so that dropping down onto containment drum (40c) bucket chamber under ink reclaiming pipe road (40b) interior ink；When ink reclaiming pipe road
When (40b) is in out water state, ink reclaiming pipe road (40b) makees sliding movement until ink reclaiming pipe road liquid outlet is located at along waist hole (40a)
Above the outlet of waste water drainage tube (40d), so that being dropped down onto under ink reclaiming pipe road (40b) interior waste water in waste water drainage tube (40d).
7. a kind of carton green production system according to claim 6, it is characterised in that：The system further includes " L " shape plate
The shelf (40e) of shape, the vertical plate body of shelf (40e) is formed closes the affixed stationary plane of shape for face paste between printing machine side wall,
The horizontal plate body of shelf (40e) forms the placed side for being used for placing for containment drum (40c)；Level is prolonged at the lower face of horizontal plate body
That stretches shape is connected with crossbeam (40f)；The containment drum (40c) and waste water drainage tube (40d) are arranged in crossbeam (40f) medial surface
Place；The discharge pipe line is arranged in the gutter below printing machine, and the grid for people's walking is disposed on gutter
(40g)；Splash-back (40h) is connected at crossbeam (40f) lateral surface, splash-back (40h) vertical is extended downwardly and is overlapped in
At grid (40g) upper surface.
8. a kind of carton green production system according to claim 6, it is characterised in that：Containment drum (40c) shape
In opening up barrel-shaped, arrange to cover the bung (40i) of containment drum (40c) bung hole at containment drum (40c) bung hole；Bucket
It covers at (40i) and the gap slot (40j) for avoiding ink descent path is set；The gap slot (40j) is L-type slot and its groove profile
Bend line coincides with one another with bung (40i) axis.
9. a kind of Green production method for applying the carton green production system as described in claim 1 or 2 or 3, feature exist
In：Gap location is additionally provided with to monitor the dust concentration sensing of waste paper ash content in the gap location air between each printing element
Device；The air concentration for being provided with to monitor ink volatile content in the air in printing element on each printing element senses
Device, the induction end of air concentration sensor are stretched at the printing passage in corresponding printing element；ERP system is establishing current need
After the work order product information of printing, and work order product information is sent to printing machine platform, meanwhile, by sensor of dust concentration and
Air concentration sensor obtains ink volatile content and dust content in printing machine surrounding air, and is shown in printing
On the display screen of unit side；When ink volatile content in the printing machine surrounding air on display screen and dust content are more than pre-
During definite value, control exhaust gas suction pipe (48a) and waste paper ash suction pipe (48b) promote pumping power.
10. Green production method according to claim 9, it is characterised in that：The work order product information includes at least paper
Chamber type information, printing plate information, template information, ink materials information, carton specification information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810042711.3A CN108058433A (en) | 2018-01-17 | 2018-01-17 | A kind of carton green production system and Green production method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810042711.3A CN108058433A (en) | 2018-01-17 | 2018-01-17 | A kind of carton green production system and Green production method |
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