CN108057864B - casting device and casting method thereof - Google Patents

casting device and casting method thereof Download PDF

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Publication number
CN108057864B
CN108057864B CN201711318434.6A CN201711318434A CN108057864B CN 108057864 B CN108057864 B CN 108057864B CN 201711318434 A CN201711318434 A CN 201711318434A CN 108057864 B CN108057864 B CN 108057864B
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China
Prior art keywords
casting
centrifugation
template
lower die
sand mold
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CN201711318434.6A
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Chinese (zh)
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CN108057864A (en
Inventor
李进敏
王涛
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Yantai Shuangyuan General Parts Co ltd
Yantai Yuannong Sealing Technology Co ltd
Yantaiyuan Agricultural Machinery Co ltd
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Individual
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Priority to CN201711318434.6A priority Critical patent/CN108057864B/en
Publication of CN108057864A publication Critical patent/CN108057864A/en
Priority to PCT/CN2018/114475 priority patent/WO2019114468A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force

Abstract

The invention provides a casting device and a casting method thereof, the casting device comprises a centrifugal lower die, a centrifugal upper die, a sand mold, a top die device and a centrifuge, wherein the top end of the centrifugal lower die forms an accommodating cavity, the centrifugal lower die is movably provided with a guide rod in a penetrating way at the outer side of the accommodating cavity, the centrifugal upper die is provided with a cavity for accommodating the sand mold, the sand mold is annular, the bottom surface of the top die device is recessed inwards to form a casting cavity corresponding to a casting, a feeding runner communicated with the casting cavity is formed on the bottom end of the inner surface of the sand mold, the top die device comprises a lifting die plate arranged in the accommodating cavity, a top shaft connected below the lifting die plate, a top die plate arranged below the centrifugal lower die and a driving device arranged below the top die plate, two ends of a guide rod are respectively fixed on the centrifugal upper die and the top die plate, the centrifugal rotating speed is 200-600rpm, the casting method comprises the steps of extending out of a top die device, retracting the top die device, centrifugally pouring, pushing out a top die, pushing out a forming body and removing a feeding sprue. The casting prepared by the casting device has uniform tissue, and reduces the defects of air holes, sand holes and the like.

Description

Casting device and its casting method
Technical field
The present invention relates to a kind of forming technique, in particular to a kind of casting device and its casting method.
Background technique
Casting is poured into liquid metals in the casting cavity being adapted with part shape, after its cooled and solidified, with The method for obtaining part or blank.Existing forging type is generally divided into gravitational casting and centrifugal casting, and gravitational casting refers to will be golden Belong to the technique that liquid injects casting mold under gravity, molten metal flows through sprue, cross gate and ingate, molten metal flow path Long, it is slow to fill type, easily the casting flaws such as generation airhole slag inclusion.Existing centrifugal casting, which refers to, is injected into height for liquid metals In the casting mold of speed rotation, molten metal is made to be full of casting mold under the influence of centrifugal force, the big centrifugal force that high speed rotation generates is formed Product inner hole roughness it is poor, it is to be improved.
Summary of the invention
The present invention proposes a kind of casting device and its casting method, solve in the prior art gravitational casting flow path length, from The heart casts the problems such as inner hole roughness is poor.
The technical scheme of the present invention is realized as follows:
A kind of casting device including centrifugation lower die, the centrifugation upper mold in the centrifugation lower die, is set in the centrifugation upper mold Sand mold and the backform device below the sand mold, the top middle portion of the centrifugation lower die be inwardly recessed to form an accommodating chamber, should The middle part of accommodating chamber is equipped with a perforation, which is equipped with pilot hole in the outside of accommodating chamber, and in movable in pilot hole Ground is equipped with guide rod, and the position which corresponds to accommodating chamber is equipped with the type chamber of a perforation centrifugation upper mold upper and lower surface, the sand It is intracavitary that type is contained in type, which is annular, and the bottom surface of the sand mold is inwardly recessed to form casting corresponding with the shape to casting The inner surface of chamber, the sand mold forms a feeding running channel in its bottom end, and the bottom end of the feeding running channel is connected with the bottom end of mold cavity, should Backform device includes being contained in the accommodating chamber of centrifugation lower die and being supported in playing template, being connected at this and play template below sand mold Middle part and pass through centrifugation lower die perforation apical axis, interval be set to centrifugation lower die below top template and be set to top template below Driving equipment, the both ends of the guide rod are individually fixed on centrifugation upper mold and top template, the bottom end of the apical axis pass through top template and It is disposed below, which, which can provide, drives up power top template and apical axis is successively driven to move up, which also wraps The centrifuge being set to below centrifugation lower die is included, the revolving speed of the centrifuge is 200-600rpm.
Preferred embodiment is, the apical axis is equipped with one for against driving that apical axis moves up against platform below top template.
Preferred embodiment is that the backform device further includes the guide sleeve below top template, and the guide sleeve includes having bottom The columnar sleeve of wall and the abutment walls extended outward to form by sleeve in the periphery close to its apical position, the abutment walls Upper surface is resisted against the lower section of top template, and the apical axis is movably arranged in the bottom wall in sleeve and its bottom end being made to extend to sleeve Outside, driving equipment drive sleeve drive top template move up, sleeve against platform drive apical axis on.
Preferred embodiment is the lower section of the lower surface for being located at top template against platform of the apical axis, the surface of described template Lower than the top of the accommodating chamber of centrifugation lower die, the distance of top template lower surface should be lower than against platform and plays template lower than centrifugation lower die Accommodating chamber distance it is identical, when top template be resisted against centrifugation lower die lower surface on when, rise template top surface and centrifugation lower die Upper surface flush.
Preferred embodiment is, the backform device further includes the backform part below guide sleeve, the backform part include bottom wall, by Side wall that the periphery of the bottom wall upwardly extends and be connected at side wall top against edge, which drives on backform part It moves.
Preferred embodiment is that the cross section of the type chamber is in gradually gradually-reducing shape extension, the outer peripheral surface shape of the sand mold from bottom to top At inclined-plane corresponding with the inner wall of type chamber.
Preferred embodiment is that the centrifugation lower die projects upwards to form a bulge loop in accommodating chamber periphery, and the centrifugation upper mold is in type The lower surface of position on the outside of chamber forms the shape that the shape of the upper surface of the position with centrifugation lower die on the outside of accommodating chamber matches Shape.
Preferred embodiment is that the centrifuge is electrically connected with a time relay, and the rotation time of the centrifuge is 20- 180 seconds.
A kind of casting method, includes the following steps:
One, backform device stretch out, by driving equipment drive backform part push guide sleeve run up drive top template to Upper operation makes top template push up guide rod and moves up centrifugation upper mold, its bottom wall is resisted against apical axis during which moves up Make on platform apical axis upwards and move up template, until rise template top surface be centrifuged lower die upper surface flush, At this point, top template is resisted against the lower section of centrifugation lower die, backform reaches range;
Two, the impurity in casting device is blown off by air gun, sand mold has been placed in template, backform device retraction, make from Mould falls and is resisted against the cavity inner circumferential faces for being centrifuged upper mold on sand mold in the heart;
Three, starting centrifuge, centrifugation lower die rotation is driven by centrifuge, molten metal is injected by the inner hole side end of sand mold, Under the influence of centrifugal force via type is filled in feeding running channel rapidly outside mold cavity, type to be filled finishes centrifuge to be stopped turning molten metal It is dynamic;Feeding running channel position forms feeding cast gate, and mold cavity position forms casting, and feeding cast gate is connected with casting bottom end;
Four, backform device stretches out, and repeats the movement of the first step, ejects sand mold, centrifugation upper mold top to range;
Five, the formed body that casting and feeding cast gate are formed is released, replaces sand mold, then be poured next time;
Six, by feeding cast gate by being removed on casting.
Preferred embodiment is that feeding cast gate is lathe, water knife, punching machine, electric spark by the minimizing technology on casting in step 6 Or gas cutting.
The invention has the benefit that
The cast structure of casting device and its casting method production in the present invention is uniform, compared to existing high speed centrifugation Rotating, which can prevent it from gravity segregation occur, happens, and the casting device molten metal flow path is short, compared to existing flow path length Gravitational casting reduces gas and the defects of impurity is involved in the probability of high-temperature liquid metal, reduces airhole;Due to manufacture Formed body have feeding cast gate, provide feeding molten metal for casting, effectively eliminate casting section shrinkage cavity shrinkage porosity etc. cast Defect is made, the overall structure uniformity of product is made, is reduced after exerting a force due to Stress non-homogeneity and to product hermeticity energy and machine The adverse effect that tool performance generates.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with It obtains other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of casting device of the present invention;
Fig. 2 is the structural schematic diagram that Fig. 1 is in backform state;
Fig. 3 is the structural schematic diagram of the formed body after the casting device casting using Fig. 1.
In figure:
10, it is centrifuged lower die;20, it is centrifuged upper mold;30, sand mold;50, backform device;11, clamping seam allowance;12, accommodating chamber;13, Perforation;14, bulge loop;15, pilot hole;60, guide rod;21, type chamber;31, mold cavity;32, feeding running channel;51, template is played;52, apical axis; 53, top template;54, guide sleeve;55, backform part;56, against platform;540, sleeve;541, abutment walls;550, bottom wall;551, side wall; 552, against edge;71, feeding cast gate;72, casting.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, the casting device can be used for producing floating sealing ring, piston ring, flange and gasket etc., the present embodiment only with It is illustrated for floating sealing ring.The casting device includes centrifugation lower die 10, the centrifugation upper mold 20 in the centrifugation lower die 10, sets In the sand mold 30 in the centrifugation upper mold 20 and the backform device 50 set on 30 lower section of sand mold.
The outer peripheral surface of the centrifugation lower die 10 is equipped with clamping seam allowance 11 for positioning to it.In the top of the centrifugation lower die 10 Portion is inwardly recessed to form an accommodating chamber 12, and the middle part of the accommodating chamber 12 is equipped with a perforation 13.The centrifugation lower die 10 is in accommodating chamber 12 Periphery projects upwards to form a bulge loop 14.The centrifugation lower die 10 is equipped with pilot hole 15 in the outside of bulge loop 14, and in pilot hole 15 Inside it is equipped with guide rod 60.
The centrifugation upper mold 20 is correspondingly arranged in centrifugation lower die 10.The position of the corresponding accommodating chamber 12 of the centrifugation upper mold 20 is equipped with one The type chamber 21 of perforation centrifugation 20 upper and lower surface of upper mold.The cross section of the type chamber 21 is in gradually-reducing shape extension, i.e. type chamber 21 from bottom to top Inner peripheral surface form the annular slope of the extension that gradually slopes inwardly from bottom to top.The centrifugation upper mold 20 is in the position in 21 outside of type chamber Corresponding guide rod 60 is equipped with the fixing piece of 60 end of location guide.The centrifugation upper mold 20 is in the lower surface shape of the position in 21 outside of type chamber At the shape that the shape with centrifugation lower die 10 in the upper surface of the position in 12 outside of accommodating chamber matches, i.e. centrifugation upper mold 20 is in type The lower surface in 21 outside of chamber and centrifugation lower die 10 abut each other between the upper surface in 12 outside of accommodating chamber, without spacing.
The sand mold 30 is annular, is contained in the type chamber 21 of centrifugation upper mold 20.The outer peripheral surface of the sand mold 30 is formed and type The corresponding inclined-plane of the inner wall of chamber 21, inside are vertical plane.It is inwardly recessed to be formed and to casting in the middle part of the bottom surface of the sand mold 30 The corresponding mold cavity 31 of shape, the mold cavity 31 around annular sand mold inner hole periphery setting.The inner surface of the sand mold 30 in Its bottom end forms the feeding running channel 32 of an annular.The bottom end of the feeding running channel 32 is connected with the bottom end of mold cavity 31, the sand mold 30 Bottom surface partially below sand mold 30 of the bottom surface between feeding running channel 32 and mold cavity 31.The least significant end of the sand mold 30 extends to centrifugation In the top of the accommodating chamber 12 of lower die 10.
The backform device 50 includes being contained in playing template 51, being connected at the molding in the accommodating chamber 12 of centrifugation lower die 10 The middle part of plate 51 and pass through the apical axis 52 of perforation 13 of centrifugation lower die 10, interval be set to centrifugation lower die 10 lower section top template 53, Backform part 55 set on the guide sleeve 54 of 53 lower section of top template and positioned at 54 lower section of guide sleeve.
This plays template 51 and is just contained in the accommodating chamber 12 of centrifugation lower die 10, the lowermost end of outer edge and sand mold 30 Edge is concordant.The top surface for playing template 51 is slightly below the top of accommodating chamber 12.This plays template 51 and is supported in below sand mold 30.It should Apical axis 52 is movably arranged in the perforation 13 of centrifugation lower die 10.The middle part of 52 outer surface of apical axis is equipped with one against platform 56, This is the step-like of annular against platform 56, and surface is arranged downward.The apical axis 52 in the outer diameter against 56 lower part of platform be less than against The outer diameter on 56 top of platform.The top template 53 is set to the lower section of centrifugation lower die 10 in parallel, is resisted against the lower end of guide rod 60 and fixation. The position of the corresponding apical axis 52 of the top template 53 is equipped with a through-hole passed through for apical axis 52, and apical axis 52 is slightly below backform against platform 56 The lower surface of plate 53.This is lower than the receiving for being centrifuged lower die 10 against platform 56 lower than the distance of 53 lower surface of top template with template 51 The distance of chamber 12 is identical.The guide sleeve 54 is correspondingly arranged at below the through-hole of top template 53 comprising the columnar set with bottom wall Cylinder 540 and the abutment walls 541 extended outward to form by sleeve 540 in the periphery close to its apical position.The top of the sleeve 540 It is arranged in the through-hole of top template 53 and is sheathed on apical axis 52 in the outer peripheral edge above platform 56, which passes through to sleeve 540 bottom wall simultaneously extends to below.The upper surface of the abutment walls 541 is resisted against the lower section of top template 53.The backform part 55 Lower section is additionally provided with a driving equipment.In this implementation, which is cylindrical shape comprising bottom wall 550, by the bottom wall 550 Side wall 551 that periphery upwardly extends and be connected at 551 top of side wall against edge 552.
When it is implemented, the casting device further include set on centrifugation lower die below centrifuge and with centrifugation mechatronics Relay.The revolving speed of the centrifuge is 200-600rpm.
Included the following steps: using the casting method of the casting device
One, backform device 50 stretches out, and drives backform part 55 that guide sleeve 54 is pushed to run up by driving equipment and drives top Template 53 is run up, and so that top template 53 is pushed up guide rod 60 and is moved up centrifugation upper mold 20, during which moves up Its bottom wall is resisted against making apical axis 52 upward on platform 56 and moving up template 51 for apical axis 52, until playing the top surface of template 51 With centrifugation lower die 10 upper surface flush, at this point, as shown in Fig. 2, top template 53 be resisted against centrifugation lower die 10 lower section, backform Reach range, mechanism is out of service;The range of the backform is 40 ㎜;
Two, the impurity in casting device is blown off by air gun, sand mold 30 has been placed in template 51, backform device 50 returns Contracting makes centrifugation upper mold 20 fall and be resisted against 21 inner peripheral surface of type chamber for being centrifuged upper mold 20 on sand mold 30, that is, returns back to Fig. 1 shape State;
Three, start centrifuge, drive centrifugation lower die 10 to rotate by centrifuge, revolving speed 200-600rpm, molten metal (as shown by arrows in figure) is injected by the inner hole side end of sand mold 30, molten metal is fast via feeding running channel 32 under the influence of centrifugal force Type is filled in fast mold cavity 31 outward, type to be filled finishes centrifuge and stops operating;32 position of feeding running channel forms feeding cast gate 71, mold cavity 31 positions form casting 72, and feeding cast gate 71 is connected with 72 bottom end of casting, as shown in Figure 3.When it is implemented, the centrifuge Rotation time is 20-180 seconds;
Four, backform device 50 stretches out, and repeats the movement of the first step, ejects sand mold 30, and maximum row is arrived on centrifugation upper mold 20 top Journey;
Five, the formed body for forming sand mold 30, casting 72 and feeding cast gate 71 is released, and replaces sand mold, then carry out next time Casting.
Six, by feeding cast gate 71 by removing on casting 72, pass through the processing sides such as lathe, water knife, punching machine, electric spark or gas cutting The removal of feeding cast gate 71 is obtained wanted casting by formula.
By centrifuge speed that the casting device uses for 200-600rpm, the casting that is produced under the centrifugal rotational speed range Part even tissue can prevent it from gravity segregation occur and happen compared to the rotation of existing high speed centrifugation, casting device gold It is short to belong to liquid stream diameter, compared to the gravitational casting of existing flow path length, reduces gas and impurity is involved in the several of high-temperature liquid metal Rate, the defects of reducing airhole.Since the formed body of manufacture has feeding cast gate 71, feeding metal is provided for casting 72 Liquid effectively eliminates the casting flaws such as casting section shrinkage cavity shrinkage porosity, makes the overall structure uniformity of product, after reducing force The adverse effect that product hermeticity energy and mechanical performance are generated due to Stress non-homogeneity.The casting method can only pass through replacement Sand mold 30 is just able to achieve batch production, reduces requirement of the continuous casting to centrifugal mold, avoids the high temperature and height of molten metal Centrifugal force directly to the impact of mold, improves the service life of mold, is suitble to large quantities of automated productions.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of casting device, it is characterised in that: including centrifugation lower die, the centrifugation upper mold in the centrifugation lower die, be set to and be somebody's turn to do Sand mold and the backform device below the sand mold, the top middle portion of the centrifugation lower die in centrifugation upper mold are inwardly recessed to form one Accommodating chamber, the middle part of the accommodating chamber are equipped with a perforation, which is equipped with pilot hole in the outside of accommodating chamber, and in pilot hole It is inside movably equipped with guide rod, the position which corresponds to accommodating chamber is equipped with the type of a perforation centrifugation upper mold upper and lower surface Chamber, it is intracavitary which is contained in type, which is annular, the bottom surface of the sand mold be inwardly recessed to be formed it is opposite with the shape to casting The inner surface of the mold cavity answered, the sand mold forms a feeding running channel, the bottom end of the feeding running channel and the bottom end phase of mold cavity in its bottom end Connection, the backform device include being contained in the accommodating chamber of centrifugation lower die and being supported in playing template, being connected at below sand mold This plays the middle part of template and passes through the apical axis of the perforation of centrifugation lower die, the top template that interval is set to below centrifugation lower die and be set to top Driving equipment below template, the both ends of the guide rod are individually fixed on centrifugation upper mold and top template, and the bottom end of the apical axis passes through Top template and be disposed below, which, which can provide, drives up power top template and apical axis is successively driven to move up, the casting Device further includes the centrifuge below centrifugation lower die, and the revolving speed of the centrifuge is 200-600rpm.
2. casting device as described in claim 1, it is characterised in that: the apical axis be equipped with below the top template one for against Drive apical axis move up against platform.
3. casting device as claimed in claim 2, it is characterised in that: the backform device further includes being set to below top template Guide sleeve, the guide sleeve include having the columnar sleeve of bottom wall and being extended outwardly by sleeve in the periphery close to its apical position The abutment walls of formation, the upper surface of the abutment walls are resisted against the lower section of top template, and the apical axis is movably arranged in sleeve And make its bottom end extend to sleeve bottom wall outside, driving equipment drive sleeve drive top template move up, sleeve is against platform Apical axis is driven to move up.
4. casting device as claimed in claim 3, it is characterised in that: the lower surface for being located at top template against platform of the apical axis Lower section, the top surface of described template, should be against platform lower than top template lower surface lower than the top of the accommodating chamber of centrifugation lower die Distance is identical at a distance from the top for playing the accommodating chamber that template is lower than centrifugation lower die, when top template is resisted against the following table of centrifugation lower die When on face, the top surface of template and the upper surface flush of centrifugation lower die are played.
5. casting device as claimed in claim 3, it is characterised in that: the backform device further includes the top below guide sleeve Module, the backform part include bottom wall, the side wall upwardly extended by the periphery of the bottom wall and be connected at side wall top against edge, Driving equipment driving backform part moves up.
6. casting device according to any one of claims 1 to 5, it is characterised in that: the cross section of the type chamber from it is lower to Upper to extend in gradually gradually-reducing shape, the outer peripheral surface of the sand mold forms inclined-plane corresponding with the inner wall of type chamber.
7. casting device according to any one of claims 1 to 5, it is characterised in that: the centrifugation lower die is in outside accommodating chamber It encloses and projects upwards to form a bulge loop, the lower surface of the position of the centrifugation upper mold on the outside of type chamber is formed with centrifugation lower die in accommodating chamber The shape that the shape of the upper surface of the position in outside matches.
8. casting device according to any one of claims 1 to 5, it is characterised in that: the centrifuge is electrically connected with for the moment Between relay, the rotation time of the centrifuge is 20-180 seconds.
9. a kind of casting method, it is characterised in that: the casting method is cast using casting device described in claim 5, The casting method includes the following steps:
One, backform device stretches out, and drives backform part that guide sleeve is pushed to run up by driving equipment and top template is driven to transport upwards Row makes top template push up guide rod and moves up centrifugation upper mold, its bottom wall is resisted against supporting for apical axis during which moves up Make apical axis to moving up in platform and moves up template, until the top surface of template and the upper surface flush of centrifugation lower die are played, this When, top template is resisted against the lower section of centrifugation lower die, and top template reaches range;
Two, the impurity in casting device is blown off by air gun, sand mold has been placed in template, backform device retraction makes in centrifugation Mould falls and is resisted against the cavity inner circumferential faces for being centrifuged upper mold on sand mold;
Three, start centrifuge, centrifugation lower die rotation is driven by centrifuge, molten metal is injected by the inner hole side end of sand mold, metal Under the influence of centrifugal force via type is filled in feeding running channel rapidly outside mold cavity, type to be filled finishes centrifuge and stops operating liquid;It mends Contracting running channel position forms feeding cast gate, and mold cavity position forms casting, and feeding cast gate is connected with casting bottom end;
Four, backform device stretches out, and repeats the movement of the first step, ejects sand mold, centrifugation upper mold top to range;
Five, the formed body that casting and feeding cast gate are formed is released, replaces sand mold, then be poured next time;
Six, by feeding cast gate by being removed on casting.
10. casting method as claimed in claim 9, it is characterised in that: feeding cast gate is by the removal side on casting in step 6 Method is lathe, water knife, punching machine, electric spark or gas cutting.
CN201711318434.6A 2017-12-12 2017-12-12 casting device and casting method thereof Active CN108057864B (en)

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CN201711318434.6A CN108057864B (en) 2017-12-12 2017-12-12 casting device and casting method thereof
PCT/CN2018/114475 WO2019114468A1 (en) 2017-12-12 2018-11-08 Casting apparatus and casting method thereof

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CN108057864B true CN108057864B (en) 2019-07-16

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CN108057865B (en) * 2017-12-12 2019-07-16 烟台源农机械有限公司 casting device and casting method thereof

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