CN108057815A - A kind of wire rod reinforcing bar shaper automatic protective system - Google Patents
A kind of wire rod reinforcing bar shaper automatic protective system Download PDFInfo
- Publication number
- CN108057815A CN108057815A CN201711279708.5A CN201711279708A CN108057815A CN 108057815 A CN108057815 A CN 108057815A CN 201711279708 A CN201711279708 A CN 201711279708A CN 108057815 A CN108057815 A CN 108057815A
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- China
- Prior art keywords
- reinforcing bar
- plate
- wire rod
- lever
- master controller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of wire rod reinforcing bar shaper automatic protective systems, are related to steel bar meter technical field of auxiliary equipment.Wire rod reinforcing bar shaper automatic protective system; including lever mechanism and control mechanism; the lever mechanism includes lever plate, static support plate and assembly flanged plate, and the control mechanism includes master controller and the proximity sensor being electrically connected respectively with master controller and output control executing agency；When the reinforcing bar after shaping falls the one side in lever plate, the opposite side of lever plate is rotated up, and enters proximal to the detection range of sensor, and master controller sends the signal of normal operation according to the detection signal of proximity sensor；When the reinforcing bar after shaping is stuck at drawing mechanism, no-reinforcing-bar falls, proximity sensor can't detect signal, master controller does not receive detection signal, then send fault-signal, it is out of service by exporting control actuating mechanism controls reinforcing bar shaper simultaneously, it is therefore prevented that reinforcing bar shaper breaks down or damage.
Description
Technical field
The invention belongs to steel bar meter technical field of auxiliary equipment more particularly to a kind of wire rod reinforcing bar shaper automatic protections
System.
Background technology
Wire rod reinforcing bar needs first straightening and abscinding when architectural engineering uses, and is then molded as requested.New reinforcing steel bar at present
Reinforcing bar does not damage reinforcing bar to forming machine during straightening in order to prevent, the straightening mode used for rotate straightening frame mode.
Under this straightening mode, eight straightening wheels are divided into two groups and are rotated at a high speed around the reinforcing bar being straightened, and reinforcing bar is rotated in straightening frame
Direction can be acted on be subject to power so that torsion of the reinforcing bar with rotation.
The angle of the main formed sole muscle of this kind of novel steel bar forming machine either hook at gluten, that is, both ends for 135 ° or 90 °,
Its operation principle is first wire rod bar straightening, then gos ahead, goes to the correct position of kidney basin and stop, and kidney basin action is by setting
Curved first hook of good angle, the length for continuing to have gone to forward setting are stopped, and cutter action cut-out reinforcing bar and then kidney basin move
Make to hook by second of curved first reinforcing bar of the angle set, while also first of next reinforcing bar hooked to curved good,
Wire rod reinforcing bar is molded can as required by so process.Reinforcing bar mentioned above can be subject to during straightening
The effect of one external force makes reinforcing bar that can rotate, and the utility model reinforcing bar shaper is in order to ensure after shaping that two of reinforcing bar hook and exist
In approximately the same plane, so set there are one drawing mechanism, which is the wide 5cm of a stria, high 130cm, upper end seal
Dead lower ending opening.After reinforcing bar is hooked by curved first of the angle of setting during work, drawing mechanism lower end movable plate seals.Reinforcing bar edge
Drawing mechanism advance, has arrived curved second hook of setting length cut-out, movable plate is opened into steel bar and falls down, this ensure that
Reinforcing bar will not disorderly turn also to ensure that molding bottom muscle or two, gluten hook in the same plane.
The external force that according to the principle reinforcing bar straightening frame can be subject to give during the advance of drawing mechanism acts on,
If staff is not smooth to the improper or feed arrangement of straightening frame adjusting in actual application, reinforcing bar can be caused to be subject to
External force become larger, the bottom muscle or gluten after shaping are stuck in drawing mechanism.Machine works on, next bottom muscle or
Gluten enters drawing mechanism again, and with regard to small, such bottom muscle or gluten can fall the original width of the drawing mechanism again, so dislikes
Property cycle reinforcing bar shaper will be caused to break down or damage machine, can seriously make staff injured.Because such case
The situation of equipment damage is caused to happen occasionally, unnecessary loss is caused for production of machinery producer and user.Therefore, this hair
It is bright to propose a kind of wire rod reinforcing bar shaper automatic protective system, to solve the deficiencies in the prior art.
The content of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of wire rod reinforcing bar shaper automatic protective system.
The present invention is to solve above-mentioned technical problem by the following technical solutions：A kind of wire rod reinforcing bar shaper is automatic
Protection system, including lever mechanism and control mechanism；The lever mechanism includes lever plate, static support plate and assembly flange
Plate；The lever plate is mounted on by support shaft and flange bearing on the assembly flanged plate；The static support plate fixation is set
It puts on the assembly flanged plate；Using the flange bearing as separation, the lever plate away from the static support plate one
The weight of side is less than the weight of opposite side；When no-reinforcing-bar falls, the lever plate falls close to the one side of the static support plate
On the static support plate；
The control mechanism includes master controller and the proximity sensor being electrically connected respectively with the master controller and output control
Executing agency processed；The proximity sensor is arranged close on the assembly flanged plate of the static support plate one side；It is described
The driving device of output control executing agency and reinforcing bar shaper connects, for controlling the start and stop of the reinforcing bar shaper；Institute
Assembly flanged plate is stated equipped with mounting hole, the lever mechanism is discharged mounted on the reinforcing bar shaper by the mounting hole
The lower section of device；When working properly, the reinforcing bar after shaping falls in one side of the lever plate away from the static support plate,
The opposite side of lever plate is made to be rotated up to the detection range of the proximity sensor, the proximity sensor will detect signal
The master controller is transferred to, the signal of normal operation is sent after the master controller analyzing and processing；Reinforcing bar card after shaping
When at drawing mechanism, the proximity sensor can't detect signal, and the master controller does not receive signal, send failure letter
Number, while control actuating mechanism controls reinforcing bar shaper out of service by the output.
Further, the lever mechanism further includes limiting plate, and the limiting plate is arranged on the assembly flanged plate, uses
In preventing that the lever plate transition is rotated up and cannot be resetted.
Further, the lever plate is parallel with the assembly flanged plate.
Further, the static support plate is vertical with the assembly flanged plate.
Further, the control mechanism further includes power input interface, transformer, rectification module, Voltage stabilizing module, photoelectricity
Coupler and alarm module；The input terminal of the power input interface is electrically connected with outside 380V AC powers, output terminal
It is electrically connected by fuse with the primary side of the transformer；Secondary side, rectification module and the Voltage stabilizing module of the transformer according to
Secondary electrical connection, the output terminal of the Voltage stabilizing module respectively with the power input of the proximity sensor, the power supply of master controller
Input terminal and alarm module electrical connection；The proximity sensor and output control executing agency pass through the photoelectric coupling respectively
Device is electrically connected with the master controller；The alarm module is electrically connected with the master controller.
Compared with prior art, wire rod reinforcing bar shaper automatic protective system provided by the present invention, including lever mechanism
And control mechanism, the lever mechanism include lever plate, static support plate and assembly flanged plate, the control mechanism includes master control
Device processed and the proximity sensor being electrically connected respectively with the master controller and output control executing agency；Reinforcing bar after shaping
Fall at the one side of lever plate, be rotated up the opposite side of lever plate, into the detection range of the proximity sensor, institute
State the signal that master controller sends normal operation according to the detection signal of proximity sensor；Reinforcing bar after shaping is stuck in discharging dress
When putting place, no-reinforcing-bar falls, and the proximity sensor can't detect signal, and the master controller does not receive detection signal, then
Send fault-signal, while control actuating mechanism controls reinforcing bar shaper out of service by the output, it is therefore prevented that reinforcing bar into
Type machine breaks down or damage, ensure that equipment and the safety of staff；
The automatic protective system of the present invention is capable of the operating condition of Intelligent monitoring device, in advance automatic decision equipment fault, and adopts
Take measure；It is the configuration of the present invention is simple, at low cost, and reliability is high, have it is very strong universal, can be with to the equipment of the overwhelming majority
It directly uses, small part equipment only simple modifications can be used, and have very big market prospects.
Description of the drawings
It, below will be to attached drawing needed in embodiment description in order to illustrate more clearly of technical scheme
It is briefly described, it should be apparent that, the accompanying drawings in the following description is only one embodiment of the present of invention, general for this field
For logical technical staff, without creative efforts, other attached drawings are can also be obtained according to these attached drawings.
Fig. 1 is a kind of structure diagram of wire rod reinforcing bar shaper automatic protective system lever mechanism of the present invention；
Fig. 2 is a kind of schematic diagram of wire rod reinforcing bar shaper automatic protective system control mechanism of the present invention；
Wherein：1- lever plates, 2- static support plates, 3- flange bearings, the reinforcing bar after 4- shapings, 5- support shafts, 6- mounting holes, 7-
Assembly flanged plate, 8- proximity sensors, 9- limiting plates.
Specific embodiment
With reference to the attached drawing in the embodiment of the present invention, the technical solution in the present invention is clearly and completely described,
Obviously, described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, those of ordinary skill in the art's all other embodiments obtained on the premise of creative work is not made,
Belong to the scope of protection of the invention.
A kind of wire rod reinforcing bar shaper automatic protective system provided by the present invention, including lever mechanism and control mechanism；
As shown in Figure 1, lever mechanism includes lever plate 1, static support plate 2 and assembly flanged plate 7；Lever plate 1 passes through support shaft 5 and method
Blue bearing 3 is mounted on assembly flanged plate 7, and parallel with assembly flanged plate 7；Static support plate 2 is fixed at assembly flange
On plate 7, and it is vertical with assembly flanged plate 7；It is separation with flange bearing 3, one side of the lever plate 1 away from static support plate 2
Weight is less than the weight of opposite side（That is the weight of left side lever plate is less than the weight of right side lever plate）；When no-reinforcing-bar falls,
Lever plate 1 falls close to the one side of static support plate 2 on static support plate 2（Static support plate 2 is arranged on the bottom right of lever plate 1
Side）；The lever mechanism further includes limiting plate 9, and limiting plate 9 is arranged on the assembly flanged plate 7 of 5 top of support shaft, for preventing
1 transition of lever plate is rotated up and cannot reset（The one side of lever plate 1 falls on static support plate 2 for the original of lever mechanism
State）；Mounting hole 6 is equipped on assembly flanged plate 7, lever mechanism is mounted on by reinforcing bar shaper discharging dress by mounting hole 6
The lower section put.
As shown in Fig. 2, control mechanism includes power input interface J1, transformer T1/T2, rectifier module D 1/D2, voltage stabilizing mould
It block U1/U2, photoelectrical coupler U3/U4/U5/U6, alarm module LS1, master controller U7 and is electrically connected respectively with master controller U7
The proximity sensor J2 and output control executing agency J3 connect；Proximity sensor J2（Label 8 in Fig. 1）It is arranged close to static state
On the assembly flanged plate 7 of 2 one side of support plate（As shown in Figure 1）, for detecting whether lever plate 1 approaches；Output control execution machine
The driving device of structure J3 and reinforcing bar shaper connects, for controlling the start and stop of reinforcing bar shaper.
The input terminal of power input interface J1 is electrically connected with outside 380V AC powers, output terminal by fuse F1 and
Switch S1 is electrically connected with the primary side of transformer T1/T2；Secondary side, rectifier module D 1/D2 and the Voltage stabilizing module of transformer T1/T2
U1/U2 is sequentially connected electrically, the output terminal of Voltage stabilizing module U1/U2 respectively with the power input of proximity sensor J2, master controller
Power input and alarm module the LS1 electrical connection of U7；External 380V AC powers are after power input interface J1 accesses
It is divided into two-way, AC380V is converted into required DC power supply after transformer, rectification module and Voltage stabilizing module respectively per road,
It is electrically connected by the transformed DC power supplies of Voltage stabilizing module U1 with the power input of proximity sensor J2, is proximity sensor J2
DC power supply needed for offer；By the transformed DC power supplies of Voltage stabilizing module U2 respectively with the power input of master controller U7,
Alarm module LS1 is electrically connected, and required DC power supply is provided for the two；Proximity sensor J2 passes through photoelectrical coupler U3 and main control
Device U7 is electrically connected, and output control executing agency J3 is electrically connected respectively by photoelectrical coupler U4/U5/U6 with master controller U7；Report
Alert module LS1 is electrically connected with master controller U7, when no-reinforcing-bar falls, sends fault alarm, to find failure early, in time
Processing, avoids equipment damage.
Master controller U7 selects the high-speed microprocessor control system of model STC12A5C60S2；Rectifier module D 1/D2 is selected
With the rectifier of model KBP307G；Voltage stabilizing module U1/U2 selects the voltage-stablizer of model LM7812；Photoelectrical coupler U3/
U4/U5/U6 models PC817；The model YDD-2319 3-24V of alarm module LS1；The model of proximity sensor J2
LJ12A3-4-Z/BX；Switch the single-pole single-throw switch (SPST) for the model SW-SPST that S1 is selected.
The automatic protective system of the present invention：When working properly, the reinforcing bar 4 after shaping falls in lever plate 1 away from static
The one side of support plate 2 makes the opposite side of lever plate 1 be rotated up to proximity sensor 8（J2）Detection range in, close to sensing
Device 8（J2）It gives detection signal transmission to master controller U7, the signal of normal operation, equipment is sent after master controller U7 analyzing and processing
It continues to run with；When the reinforcing bar 4 after shaping is stuck at drawing mechanism, proximity sensor 8（J2）It can't detect signal, master controller
U7 does not receive signal, then starts waiting for（Stand-by period can pass through program setting）If 2S is waited to receive not yet
Signal then judges that the reinforcing bar 4 after shaping is stuck at drawing mechanism, and master controller U7 sends fault-signal, and alarm module LS1 is sent
Alarm, at the same by export control executing agency J3 control reinforcing bar shaper it is out of service, in order to avoid device fails and damage；
Whether reinforcing bar 4 of the automatic protective system of the present invention in formed reinforcing steel bars process after monitoring shaping in real time is stuck at drawing mechanism,
The generation of trouble saving can be shifted to an earlier date, avoid great equipment fault and personal safety.
The automatic protective system of the present invention is simple in structure, at low cost, and with very strong versatility, for the overwhelming majority
Equipment can directly use, small part it is special can also carry out simple modifications i.e. can be used；The present invention is set to used
It is standby to carry out upgrading, the reliability and stability of equipment are improved, there is very big market.
Above disclosed is only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, can readily occur in variation or modification,
It is covered by the protection scope of the present invention.
Claims (9)
1. a kind of wire rod reinforcing bar shaper automatic protective system, it is characterised in that：Including lever mechanism and control mechanism；The thick stick
Linkage includes lever plate, static support plate and assembly flanged plate；The lever plate is mounted on by support shaft and flange bearing
On the assembly flanged plate；The static support plate is fixed on the assembly flanged plate；Using the flange bearing as point
Boundary's point, the weight of one side of the lever plate away from the static support plate are less than the weight of opposite side；When no-reinforcing-bar falls,
The lever plate falls close to the one side of the static support plate on the static support plate；
The control mechanism includes master controller and the proximity sensor being electrically connected respectively with the master controller and output control
Executing agency processed；The proximity sensor is arranged close on the assembly flanged plate of the static support plate one side；It is described
The driving device of output control executing agency and reinforcing bar shaper connects, for controlling the start and stop of the reinforcing bar shaper；Institute
Assembly flanged plate is stated equipped with mounting hole, the lever mechanism is discharged mounted on the reinforcing bar shaper by the mounting hole
The lower section of device.
2. wire rod reinforcing bar shaper automatic protective system as described in claim 1, it is characterised in that：The lever mechanism also wraps
Include limiting plate, the limiting plate is arranged on the assembly flanged plate, for prevent the lever plate transition be rotated up without
It can reset.
3. wire rod reinforcing bar shaper automatic protective system as described in claim 1, it is characterised in that：The lever plate with it is described
Assembly flanged plate is parallel.
4. wire rod reinforcing bar shaper automatic protective system as described in claim 1, it is characterised in that：The static support plate with
The assembly flanged plate is vertical.
5. wire rod reinforcing bar shaper automatic protective system as described in claim 1, it is characterised in that：The control mechanism also wraps
Include power input interface, transformer, rectification module, Voltage stabilizing module, photoelectrical coupler and alarm module；The power input connects
The input terminal of mouth is electrically connected with outside 380V AC powers, and output terminal is electrically connected by the primary side of fuse and the transformer
It connects；Secondary side, rectification module and the Voltage stabilizing module of the transformer are sequentially connected electrically, the output terminal of the Voltage stabilizing module respectively with
The power input of the proximity sensor, the power input of master controller and alarm module electrical connection；The close biography
Sensor and output control executing agency are electrically connected respectively by the photoelectrical coupler with the master controller；The alarm module
It is electrically connected with the master controller.
6. the wire rod reinforcing bar shaper automatic protective system as described in claim 1 or 5, it is characterised in that：The master controller
Select the high-speed microprocessor control system of model STC12A5C60S2.
7. the wire rod reinforcing bar shaper automatic protective system as described in claim 1 or 5, it is characterised in that：The close sensing
The model LJ12A3-4-Z/BX that device is selected.
8. wire rod reinforcing bar shaper automatic protective system as claimed in claim 5, it is characterised in that：The rectification module is selected
The rectifier of model KBP307G；The Voltage stabilizing module selects the voltage-stablizer of model LM7812.
9. wire rod reinforcing bar shaper automatic protective system as claimed in claim 5, it is characterised in that：The photoelectrical coupler choosing
Model PC817.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711279708.5A CN108057815B (en) | 2017-12-06 | 2017-12-06 | Automatic protection system of wire rod reinforcing steel bar forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711279708.5A CN108057815B (en) | 2017-12-06 | 2017-12-06 | Automatic protection system of wire rod reinforcing steel bar forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108057815A true CN108057815A (en) | 2018-05-22 |
| CN108057815B CN108057815B (en) | 2020-04-24 |
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ID=62136158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711279708.5A Expired - Fee Related CN108057815B (en) | 2017-12-06 | 2017-12-06 | Automatic protection system of wire rod reinforcing steel bar forming machine |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10249783A (en) * | 1997-03-05 | 1998-09-22 | Murata Mfg Co Ltd | Arm swing device and workpiece transfer device using it |
| CN102229202A (en) * | 2011-04-08 | 2011-11-02 | 三一重工股份有限公司 | Discharging device, dust remover and stirring equipment |
| CN105564916A (en) * | 2016-01-08 | 2016-05-11 | 湖州求精汽车链传动有限公司 | Windmill type rotary material turnover method for uniformly turning over materials and rotary material turnover system |
| CN205381673U (en) * | 2016-03-18 | 2016-07-13 | 华润水泥技术研发有限公司 | Belt tear detecting device |
| CN105858133A (en) * | 2016-05-31 | 2016-08-17 | 中国神华能源股份有限公司 | Blanking device and material conveying system |
-
2017
- 2017-12-06 CN CN201711279708.5A patent/CN108057815B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10249783A (en) * | 1997-03-05 | 1998-09-22 | Murata Mfg Co Ltd | Arm swing device and workpiece transfer device using it |
| CN102229202A (en) * | 2011-04-08 | 2011-11-02 | 三一重工股份有限公司 | Discharging device, dust remover and stirring equipment |
| CN105564916A (en) * | 2016-01-08 | 2016-05-11 | 湖州求精汽车链传动有限公司 | Windmill type rotary material turnover method for uniformly turning over materials and rotary material turnover system |
| CN205381673U (en) * | 2016-03-18 | 2016-07-13 | 华润水泥技术研发有限公司 | Belt tear detecting device |
| CN105858133A (en) * | 2016-05-31 | 2016-08-17 | 中国神华能源股份有限公司 | Blanking device and material conveying system |
Non-Patent Citations (1)
| Title |
|---|
| 许顺隆等: "《轻松学电子元器件与电子电路》", 31 August 2008, 中国电力出版社 * |
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| CN108057815B (en) | 2020-04-24 |
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