CN108057681B - Cleaning method of aluminum oxide crucible of thermal weightlessness instrument - Google Patents

Cleaning method of aluminum oxide crucible of thermal weightlessness instrument Download PDF

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Publication number
CN108057681B
CN108057681B CN201711033793.7A CN201711033793A CN108057681B CN 108057681 B CN108057681 B CN 108057681B CN 201711033793 A CN201711033793 A CN 201711033793A CN 108057681 B CN108057681 B CN 108057681B
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instrument
aluminum oxide
thermal
crucible
weight loss
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CN108057681A (en
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王钰琼
黄险波
叶南飚
李贵阳
袁涛
田浏
范龙
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Guogao High Polymer Material Industry Innovation Center Co Ltd
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Wuhan Kingfa Technology Enterprise Technology Center Co ltd
Wuhan Kingfa Sci and Tech Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0064Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes
    • B08B7/0071Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by heating
    • B08B7/0085Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by heating by pyrolysis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Detergent Compositions (AREA)

Abstract

The invention discloses a method for cleaning an alumina crucible of a thermal weightlessness instrument. The method comprises the following steps: the first step is as follows: putting an alumina crucible of a thermal weight loss instrument into an anionic surfactant aqueous solution for ultrasonic cleaning; the second step is that: placing the alumina crucible of the thermal weightlessness instrument after ultrasonic cleaning into a muffle furnace for calcination at the temperature of 600-900 ℃, wherein the calcination time is 30-120 minutes; the third step: putting the calcined alumina crucible of the thermal weightlessness instrument into water for ultrasonic cleaning; the fourth step: and (3) naturally airing the aluminum oxide crucible of the thermal weight loss instrument or drying the aluminum oxide crucible in an oven at 40-100 ℃. By the method, the aluminum oxide crucible of the thermal weightlessness instrument is cleaned, the recovery rate is high, and the method has the characteristics of convenience and rapidness in operation, safety, environmental friendliness and the like.

Description

Cleaning method of aluminum oxide crucible of thermal weightlessness instrument
Technical Field
The invention relates to a cleaning method, in particular to a cleaning method of an alumina crucible of a thermal weightlessness instrument.
Background
After the thermal weight loss test of chemicals is finished, residual substances in the alumina crucible are mainly carbon residue and inorganic powder, the volume of the crucible is small, the diameter of the crucible is only millimeter level, the crucible cannot be cleaned in a conventional mode, and if the crucible is directly abandoned without being cleaned, the cost is too high and resources are wasted.
The method generally used is a strong acid soaking method: usually, the insoluble matters are converted into soluble nitrates to be removed by soaking the mixture in nitric acid for a long time; then washing with water to remove soluble nitrate and residual inorganic powder; after drying, slowly heating to 800 ℃ in a high-temperature furnace for 6 hours to remove trace nitrate in the crucible; the cooled alumina crucible can be reused. However, this method is time consuming and requires the use of large amounts of strong acid, which is very corrosive, potentially dangerous to the operator and environmentally polluting.
Disclosure of Invention
The invention aims to provide a method for cleaning an alumina crucible of a thermal weightlessness instrument, which is safe, convenient and fast to operate and environment-friendly.
The invention is realized by the following technical scheme:
a cleaning method of an alumina crucible of a thermal weight loss instrument comprises the following steps:
the first step is as follows: putting an alumina crucible of a thermal weight loss instrument into an anionic surfactant aqueous solution, and carrying out ultrasonic cleaning in an ultrasonic cleaning instrument;
the second step is that: placing the alumina crucible of the thermal weightlessness instrument after ultrasonic cleaning into a muffle furnace for calcination at the temperature of 600-900 ℃, wherein the calcination time is 30-120 minutes;
the third step: putting the calcined alumina crucible of the thermal weightlessness instrument into water, and carrying out ultrasonic cleaning in an ultrasonic cleaning instrument;
the fourth step: and (3) naturally airing the aluminum oxide crucible of the thermal weight loss instrument or drying the aluminum oxide crucible in an oven at 40-100 ℃.
The aluminum oxide crucible of the thermal weight loss instrument is used for polluted aluminum oxide crucibles after the thermal weight loss test of chemicals, wherein the chemicals are at least one of organic micromolecules, inorganic substances, macromolecular compounds and plastics.
Wherein the anionic surfactant is at least one selected from carboxylate, sulfate ester salt, sulfonate and phosphate ester salt.
Wherein the carboxylate is at least one of sodium stearate, fatty acid potassium soap and ammonium oleate; the sulfate salt is at least one selected from sodium dodecyl sulfate, sodium laureth sulfate and sodium lauroylamidoethyl sulfate; the sulfonate is selected from at least one of sodium dodecyl benzene sulfonate, sodium petroleum sulfonate, sodium diisopropyl naphthalene sulfonate and sodium alpha-olefin sulfonate; the phosphate salt is at least one selected from sodium bis-decyl phosphate diester, disodium alkylphenol polyoxyethylene phosphate, and potassium fatty alcohol phosphate.
The concentration of the anionic surfactant aqueous solution is 1-5%.
Wherein, the ultrasonic cleaning temperature in the first step is 30-60 ℃, and the ultrasonic cleaning time is 3-30 minutes. Within this range, the ultrasonic cleaning effect is enhanced with an increase in temperature and with an increase in time.
In the method, a commercially available ultrasonic cleaning instrument can be used for ultrasonic cleaning, and the method can be as follows: VGT-900, Shanghai spectral laboratory science and technology Co., Ltd, 2500TH, VGT-1730QT, Guangdong Gute ultrasound industry Co., Ltd, Shanghai Qile electronics science and technology Co., Ltd.
Wherein the calcination temperature in the second step is 600-900 ℃, and the calcination time is 30-120 minutes. Wherein, when the calcining temperature is lower than 600 ℃, the calcining effect is not ideal and the cleaning effect is not good. After the calcining temperature is higher than 900 ℃, the probability of the alumina crucible damage of the thermal weight loss instrument is increased; similarly, when the calcination time is less than 30 minutes, the calcination effect is not satisfactory, and the cleaning effect is not good. And the calcination time is longer than 120 minutes, and the damage probability of the alumina crucible of the thermal weight loss instrument is increased.
According to the method, the muffle furnace can be a commercially available muffle furnace, and the highest temperature of the muffle furnace can meet the calcination requirement only when the highest temperature reaches over 600 ℃. Can be as follows: tonic electric furnace equipment Co., Ltd in Shanghai TCXC-1200, comet SX2-4-12, Yuhong photoelectricity YH-621A.
Wherein, the aluminum oxide crucible of the thermal weightlessness instrument is directly provided with water for the second step of calcination after being cleaned by ultrasonic waves in the first step. The calcination with water is carried out because at high temperature, the water promotes the oxidative decomposition of the residual carbon, so that the calcination time and temperature can be reduced, and the damage rate of the alumina crucible of the thermal weight loss instrument caused by calcination is reduced.
After the second step of calcination is completed, the temperature of the alumina crucible of the thermal weight loss instrument is reduced to 20-40 ℃, and then the alumina crucible is taken out.
The ultrasonic cleaning temperature in the third step is 30-60 ℃, and the ultrasonic cleaning time is 3-30 min.
The invention has the following beneficial effects:
the method comprises the steps of dispersing and taking out inorganic powder and partial residual carbon in an aluminum oxide crucible of a thermal weight loss instrument by utilizing ultrasonic vibration and an anionic surfactant, promoting oxidative decomposition of the residual carbon by utilizing water in the aluminum oxide crucible of the thermal weight loss instrument and high temperature of a muffle furnace, cleaning residual pollutants in the aluminum oxide crucible of the thermal weight loss instrument by utilizing ultrasonic vibration, and drying to obtain the clean aluminum oxide crucible of the thermal weight loss instrument which can be recycled. The cleaning method is convenient and fast to operate, the anionic surfactant which is safe to use replaces substances with strong oxidizing property and corrosivity such as common strong acid, the safety is improved, the cleaning time is shortened, the crucible recovery rate is high, and the cleaning effect is obvious.
Drawings
FIG. 1: comparative example 1 thermal weight loss curve of cleaned thermal weight loss instrument alumina crucible
FIG. 2: thermal weight loss curve of alumina crucible of new thermal weight loss instrument
FIG. 3: example 1 thermal weightlessness curve of cleaned thermal weightlessness instrument alumina crucible
FIG. 4: example 2 thermal weight loss curve of cleaned thermal weight loss instrument alumina crucible
FIG. 5: example 3 thermogravimetric curve of cleaned aluminum oxide crucible of thermogravimetric analyzer
Detailed Description
The present invention is further illustrated by the following specific examples, which are, however, not intended to limit the scope of the invention.
The raw materials used in the examples of the present invention were all commercially available.
The cleaning effect testing method comprises the following steps:
thermogravimetric analysis: placing the cleaned aluminum oxide crucible of the thermal weightlessness instrument into a thermal weightlessness instrument (relaxation-resistant model: TG209F3), and programming a temperature-raising program on an online software 'TG 209F3 on Usc 1': the temperature range is room temperature-testing temperature 750 ℃, the heating rate is 20K/min, and then the thermal weightlessness instrument carries out heating test according to the set heating program to obtain a thermal weightlessness curve; and then performing thermogravimetric analysis processing by using 'protein analysis' to obtain crucible mass change data at the end of the test.
Comparative example 1:
and (3) soaking the polluted aluminum oxide crucible of the thermal weight loss instrument after the thermal weight loss test of the polypropylene composition is finished in 98% concentrated sulfuric acid for 24h, washing with clear water, airing, placing in a muffle furnace, heating to 900 ℃, calcining for 30min, cooling, washing with water, and drying in an oven at 80 ℃ to obtain the cleaned aluminum oxide crucible of the thermal weight loss instrument. The cleaned aluminum oxide crucible of the thermal weightlessness instrument is subjected to a thermal weightlessness experiment to obtain the attached figure 1.
Example 1:
placing the alumina crucible of the polluted thermal weight loss instrument after the thermal weight loss test of the polypropylene composition is finished into the sodium dodecyl benzene sulfonate aqueous solution containing 1 percent of sodium dodecyl benzene sulfonate for ultrasonic cleaning for 10 minutes, wherein the ultrasonic cleaning temperature is 45 ℃; putting the alumina crucible of the thermal weight loss instrument with water after ultrasonic cleaning into a muffle furnace, heating to 900 ℃ and calcining for 30 min; after calcination, cooling to 30 ℃, and then putting the aluminum oxide crucible of the thermal weight loss instrument into water for ultrasonic cleaning for 10min at the ultrasonic cleaning temperature of 45 ℃; and naturally drying to obtain the aluminum oxide crucible of the thermal weight loss instrument with no pollutants on the surface. The cleaned aluminum oxide crucible of the thermal weightlessness instrument is subjected to a thermal weightlessness experiment to obtain the attached figure 3.
Example 2:
putting the polluted aluminum oxide crucible of the thermal weightlessness instrument after completing the sun-proof bright red BBN thermal weightlessness test into an aqueous solution containing 5 percent of lauryl sodium sulfate for ultrasonic cleaning for 3 minutes, wherein the ultrasonic cleaning temperature is 60 ℃; putting the alumina crucible of the thermal weight loss instrument with water after ultrasonic cleaning into a muffle furnace, heating to 600 ℃ and calcining for 120 minutes; after calcination, cooling to 30 ℃, and then putting the aluminum oxide crucible of the thermal weight loss instrument into water for ultrasonic cleaning for 3 minutes at the ultrasonic cleaning temperature of 60 ℃; and then placing the crucible in an oven at 80 ℃ for drying to obtain the aluminum oxide crucible of the thermal weight loss instrument with no pollutants on the surface. The cleaned aluminum oxide crucible of the thermal weightlessness instrument is subjected to a thermal weightlessness experiment to obtain the attached figure 4.
Example 3:
placing the aluminum oxide crucible of the thermal weight loss instrument polluted after the thermal weight loss test of the calcium carbonate powder is finished into an aqueous solution containing 3 percent of sodium stearate anionic surfactant for ultrasonic cleaning for 30 minutes at the ultrasonic cleaning temperature of 30 ℃; putting the alumina crucible of the thermal weight loss instrument with water after ultrasonic cleaning into a muffle furnace, heating to 800 ℃, and calcining for 60 min; after calcination is finished, cooling to 30 ℃, and then putting the aluminum oxide crucible of the thermal weight loss instrument into water for ultrasonic cleaning for 30 minutes at the ultrasonic cleaning temperature of 30 ℃; and then placing the crucible in a drying oven at 100 ℃ for drying and then cooling to obtain the thermal weightlessness instrument alumina crucible without pollutants on the surface. The cleaned aluminum oxide crucible of the thermal weightlessness instrument is subjected to a thermal weightlessness experiment to obtain the attached figure 5.
Table 1: performance test result of cleaned aluminum oxide crucible of thermal weightlessness instrument
Figure GDA0002483472220000041
The new aluminum oxide crucible of the heat loss instrument has the mass increased by 0.03mg after the thermal weight loss test, which is probably caused by indoor airflow; comparative example 1 the weight of the aluminum oxide crucible of the thermal weight loss instrument cleaned by the traditional acid cleaning method is reduced by 0.07mg after the thermal weight loss test, which shows that pollutants are remained in the aluminum oxide crucible of the thermal weight loss instrument cleaned by the method; the mass of the cleaned aluminum oxide crucibles of the thermal weight loss instruments of examples 1 to 3 respectively increased after the thermal weight loss test is close to the mass of the aluminum oxide crucibles of the new thermal weight loss instruments during the thermal weight loss test. Therefore, the method for cleaning the aluminum oxide crucible of the thermal weight loss instrument has good cleaning effect.

Claims (8)

1. A cleaning method of an alumina crucible of a thermal weightlessness instrument is characterized by comprising the following steps:
the first step is as follows: putting an alumina crucible of a thermal weight loss instrument into an anionic surfactant aqueous solution, and carrying out ultrasonic cleaning in an ultrasonic cleaning instrument;
the second step is that: putting the alumina crucible of the thermal weightlessness instrument after ultrasonic cleaning with water into a muffle furnace for calcination at the temperature of 600-900 ℃, wherein the calcination time is 30-120 minutes;
the third step: putting the calcined alumina crucible of the thermal weightlessness instrument into water, and carrying out ultrasonic cleaning in an ultrasonic cleaning instrument;
the fourth step: naturally airing the aluminum oxide crucible of the thermal weight loss instrument or drying the aluminum oxide crucible in an oven at 40-100 ℃;
the aluminum oxide crucible of the thermal weightlessness instrument is used for polluted aluminum oxide crucible of the thermal weightlessness instrument after the thermal weightlessness test of chemicals.
2. The method for cleaning an aluminum oxide crucible of a thermogravimetric analyzer according to claim 1, wherein the chemical is at least one of organic small molecules, inorganic substances and high molecular compounds.
3. The method for cleaning an aluminum oxide crucible of a thermogravimetric analyzer according to claim 1 or 2, wherein the anionic surfactant is at least one selected from the group consisting of carboxylate, sulfate ester salt, sulfonate and phosphate ester salt.
4. The method for cleaning an aluminum oxide crucible of a thermogravimetric analyzer according to claim 3, wherein the carboxylate is at least one selected from the group consisting of sodium stearate, potassium fatty acid soap, and ammonium oleate; the sulfate salt is at least one selected from sodium dodecyl sulfate, sodium laureth sulfate and sodium lauroyl aminoethyl sulfate; the sulfonate is selected from at least one of sodium dodecyl benzene sulfonate, sodium petroleum sulfonate, sodium diisopropyl naphthalene sulfonate and alpha-olefin sodium sulfonate; the phosphate salt is at least one selected from di-decyl phosphate diester sodium salt, alkylphenol polyoxyethylene ether phosphate disodium and fatty alcohol phosphate potassium salt.
5. The method for cleaning the aluminum oxide crucible of the thermogravimetric analyzer according to claim 1 or 2, wherein the concentration of the anionic surfactant aqueous solution is 1% -5%.
6. The method for cleaning the aluminum oxide crucible of the thermal weight loss instrument according to claim 1 or 2, wherein the ultrasonic cleaning temperature in the first step is 30-60 ℃; the ultrasonic cleaning time in the first step is 3-30 minutes.
7. The method for cleaning the aluminum oxide crucible of the thermal weight loss instrument according to claim 1 or 2, wherein the aluminum oxide crucible of the thermal weight loss instrument is taken out after the second step of calcination is completed and the temperature of the aluminum oxide crucible of the thermal weight loss instrument is reduced to 20-40 ℃.
8. The method for cleaning the aluminum oxide crucible of the thermal weight loss instrument according to claim 1 or 2, wherein the ultrasonic cleaning temperature in the third step is 30-60 ℃; the ultrasonic cleaning time in the third step is 3-30 minutes.
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