CN108057279A - A kind of PTFE membrane filter material and preparation method thereof - Google Patents

A kind of PTFE membrane filter material and preparation method thereof Download PDF

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Publication number
CN108057279A
CN108057279A CN201610986587.7A CN201610986587A CN108057279A CN 108057279 A CN108057279 A CN 108057279A CN 201610986587 A CN201610986587 A CN 201610986587A CN 108057279 A CN108057279 A CN 108057279A
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China
Prior art keywords
ptfe
nomex
filter material
membrane filter
fluoropolymer
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CN201610986587.7A
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Chinese (zh)
Inventor
孙尚泽
裘春湖
杨勇勇
陈标辉
王洪
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ZHEJIANG YANPAI FILTRATION TECHNOLOGY Co Ltd
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ZHEJIANG YANPAI FILTRATION TECHNOLOGY Co Ltd
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Priority to CN201610986587.7A priority Critical patent/CN108057279A/en
Publication of CN108057279A publication Critical patent/CN108057279A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/08Special characteristics of binders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/10Filtering material manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • B32B2037/1215Hot-melt adhesive

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Materials (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention discloses a kind of PTFE membrane filter materials and preparation method thereof.The PTFE membrane filter material includes compound successively PTFE microporous barriers, fluoropolymer adhesive layer and Nomex bottom.Preparation method is:Fluoropolymer is coated on Nomex surface, Nomex top fiber surface is made to wrap up a layered low-surface energy adhesive, further by PTFE microporous barriers with coat hot roll it is pre- it is heated after roll seam together with fiber needled felt hot rolling into milling train, PTFE microporous barriers is made to have obtained abundant heating before compound, so as to improve the adherency fastness of PTFE microporous barriers and Nomex, and improve overlay film throughput rate.The present invention uses unique gluing and heat bonding technology, and PTFE microporous barriers are overlayed on needle punched filter material surface, obtains the high coated filter material of PTFE film adherency fastness, realizes efficient, low-resistance, the filter effect of long-life.

Description

A kind of PTFE membrane filter material and preparation method thereof
Technical field
The present invention relates to a kind of PTFE membrane filter materials and preparation method thereof, belong to industrial filter material technology neck Domain.
Background technology
With the fast development of countries in the world modernization industry process, environmental problem is increasingly prominent.Chemical industry, electric power, steel, The industries such as metallurgy, waste incineration can generate substantial amounts of high-temperature smoke in process of production, and environment is caused seriously to pollute.For work The high-temperature smoke generated in industry production, discharge measure of control has been formulated in countries in the world.The air that China was formulated in 1996 is dirty It contaminates in object comprehensive discharge standard (GB 16297-1996), soot dust granule object is classified as one of major control object, by dust Exit concentration is strictly defined as 50~100mg/m3.Recent years, China are more and more tighter to the emission request of atmosphere pollution.When Before, Environmental Protection in China portion requires each industrial and mining enterprises' exhaust gas, dust emission concentration to be less than 30mg/m3, some places are even as low as 10mg/m3.This just proposes the filtering accuracy of filtering material very harsh requirement.
In order to meet this requirement, for sack cleaner, mostly covered at present using to Nomex filtrate progress surface PTFE microporous barriers are overlayed on Nomex surface, improve the filtering accuracy of filtrate by the method for film process.The aperture of PTFE microporous barriers exists Between 1-2 μm, after Nomex filtrate overlay film, filter efficiency and filtering accuracy can be increased dramatically.PTFE itself is one Kind low-surface energy substance, the hydrophobicity of filtrate can be increased simultaneously by overlaying on filter material surface.High-humidity gas fume filtering in, particularly pair In the big filtering operating mode of water capacity, the paste bag problem of filter bag can be mitigated significantly, reduce running resistance and filtering energy consumption.But by Very thin (10 μm of <) in itself, the poor mechanical property in PTFE microporous barriers.If coating technique is unreasonable, easily produced in coating process It is raw damaged, so as to influence its filtering accuracy and service life.Overlay film is substantially through upper glue bond or coating sintering at present Both approaches, common upper viscose binder is difficult to cement the PTFE film of low-surface-energy, the service life of gained coated filter material It is short;And due to the splendid heat resistance of PTFE microporous barriers itself, coating sintering method is not appropriate for all Nomex base fabrics, especially It is the fiber needled felt of those temperature tolerances difference.
A kind of " preparation of PTFE coated filter material " patent of invention (Application No. 201510355401.3) is led to It crosses and microporous teflon membran is subjected to the pre-heat treatment to remove surface electrostatic, terylene non-woven fabric progress flame calcination is located in advance Reason, is then overlayed on the two together by the compound method of hot pressing, and gained coated filter material can realize efficient, low-resistance and long-life Effect.Since the surface energy differential of polyester fiber and polytetrafluoroethylene film is not big, the adherency fastness of polytetrafluoroethylene film there is also Problem.
" woven coated filter material of coal-burning boiler high silica fiber and preparation method thereof " patent of invention (Application No. 201510058913.3), it is combined with each other by the way that the fabric after thermal finalization is introduced hot laminating machine with PTFE microporous membranes.Heat is covered Film temperature is 300-350 DEG C, and overlay film speed is 3-6m/min.The speed of production of the process route is slow, and coated temperature is high, produces energy Consumption is high.
The content of the invention
It is to be solved by this invention be existing polytetrafluoroethylene film adherency fastness it is not high, speed of production is slow, energy consumption The problem of high.
To solve the above-mentioned problems, the present invention provides a kind of polytetrafluoroethylene (PTFE) (PTFE) coated filter materials, which is characterized in that Including PTFE microporous barriers compound successively, fluoropolymer adhesive layer and Nomex bottom.
Preferably, the Nomex by any one in aramid fiber, PPS, PSA fiber, glass, terylene, acrylic and polypropylene fibre or Several fiber compositions.
Preferably, the fluoropolymer adhesive layer for polyvinyl fluoride, Kynoar, PFA plastics, chlorotrifluoroethylene- Any one or a few in the low melting fluoropolymers such as ethylene copolymer and tetrafluoraoethylene-hexafluoropropylene copolymer.
Preferably, the fluoropolymer-containing melting temperature is less than the melting temperature of Nomex fiber.
The present invention also provides the preparation methods of above-mentioned PTFE membrane filter material, which is characterized in that specific steps are such as Under:
The first step:One layer of fluoropolymer-containing aqueous solution is coated on Nomex surface as adhesive layer, starching amount is 15- 30g/m2
Second step:The Nomex that the first step is obtained is sent into preliminary drying 2-4 minutes in baking oven, makes fluoropolymer melt, together When the volatile component in binder solution is made to volatilize;
3rd step:By PTFE microporous barriers by coat hot roll it is pre- it is heated in a manner of be sent into temperature as 250-300 DEG C of hot rolling In machine;
4th step:The Nomex that second step is obtained is sent into hot-rolling mill, with the PTFE microporous barriers that are preheated through roll in 1- It is compound under the pressure of 2Mpa;
5th step:The PTFE coated filter materials feeding up- coiler that 4th step is obtained is coiled, becomes final products.
Preferably, in the first step solid content of fluoropolymer aqueous solution for 20-30%, dispersant or emulsifier Mass content is 8-10%.
Preferably, in the second step baking oven temperature be less than Nomex fiber melting temperature, higher than fluoropolymer Melting temperature.
It is highly preferred that the temperature of the baking oven is set to 180-260 DEG C.
Preferably, the mode of PTFE microporous barriers feeding hot-rolling mill is specially in the 3rd step:Hot roll top is clockwise It rolls, PTFE microporous barriers are wrapped up from left to right from the top on hot roll top;Nomex right-to-left is transmitted to hot roll When intermediate, PTFE microporous barriers are overlying on Nomex.
Preferably, speed compound in the 4th step is 10-20m/min.
PTFE microporous barriers are overlayed on needle punched filter material surface, are obtained by the present invention using unique gluing and heat bonding technology The high coated filter material of PTFE film adherency fastness, realizes efficient, low-resistance, the filter effect of long-life.
Description of the drawings
Fig. 1 is the composite construction schematic diagram of PTFE membrane filter material provided by the invention;
Fig. 2 is schematic diagram when Nomex passes through hot-rolling mill with PTFE microporous barriers;
In figure:1-PTFE films;2- hot rolls, 3- Nomexs;4- fluoropolymer adhesive layers.
Specific embodiment
To be clearer and more comprehensible the present invention, hereby with preferred embodiment, and attached drawing is coordinated to be described in detail below.
Embodiment 1
The first step:As shown in Figure 1, it is 600g/m in surface density2, thickness be 2.0mm polyester fiber 3 surface of Nomex One layer of solid content of coating is 30%, the polyvinyl fluoride aqueous solution that dispersant mass content is 10%, and starching amount is 30g/m2
Second step:The coating processing polyester fiber Nomex 3 that the first step obtains is sent into pre- in the baking oven that temperature is 195 DEG C It dries 4 minutes;
3rd step:Thickness is 4 μm, average pore size is 2 μm PTFE microporous barriers 1 is pre- heated to coat milling train hot roll 2 Mode to be sent into temperature be in 300 DEG C of hot-rolling mill;
4th step:The drying Nomex 3 that second step obtains is sent into hot-rolling mill, it is micro- with the PTFE of hot rolled roller 2 preheating Pore membrane 1 is compound under the pressure of 1Mpa, recombination velocity 10m/min;
5th step:The PTFE coated filter materials feeding up- coiler that 4th step is obtained is coiled, obtains PTFE overlay film polyester fibers Needle punched filter material (its structure is as shown in Figure 1), surface density 600g/m2, filtering accuracy be 2 μm.
Embodiment 2
The first step:It is 550g/m in surface density2, 3 surface of acryl fibre prickling felt that thickness is 2.2mm coat one layer it is solid The polyvinylidene fluoride aqueous solution that content is 25%, emulsifier mass content is 9%, starching amount are 15g/m2
Second step:The coating processing acryl fibre prickling felt 3 that the first step obtains is sent into the baking oven that temperature is 180 DEG C Preliminary drying 2 minutes;
3rd step:By thickness is 5 μm, average pore size is 2.5 μm PTFE microporous barriers 1 with coat milling train hot roll 2 in advance by The mode of heat is sent into the hot-rolling mill that temperature is 250 DEG C;
4th step:The drying Nomex 3 that second step obtains is sent into hot-rolling mill, it is micro- with the PTFE of hot rolled roller 2 preheating Pore membrane 1 is compound under the pressure of 2Mpa, recombination velocity 20m/min;
5th step:The PTFE coated filter materials feeding up- coiler that 4th step is obtained is coiled, obtains PTFE overlay films acrylic fibre Tie up needle punched filter material, surface density 550g/m2, filtering accuracy be 2 μm.
Embodiment 3
The first step:It is 500g/m in surface density2, thickness be 2.0mm 3 surface of aramid fiber Nomex coat one layer contain admittedly The chlorotrifluoroethylene-ethylene copolymer aqueous solution for being 10% for 20%, emulsifier mass content is measured, starching amount is 15g/m2
Second step:The coating processing acryl fibre prickling felt 3 that the first step obtains is sent into the baking oven that temperature is 260 DEG C Preliminary drying 4 minutes;
3rd step:By thickness is 4 μm, average pore size is 1.5 μm PTFE microporous barriers 1 with coat milling train hot roll 2 in advance by The mode of heat is sent into the hot-rolling mill that temperature is 300 DEG C;
4th step:The drying Nomex 3 that second step obtains is sent into hot-rolling mill, it is micro- with the PTFE of hot rolled roller 2 preheating Pore membrane 1 is compound under the pressure of 1.5Mpa, recombination velocity 15m/min;
5th step:The PTFE coated filter materials feeding up- coiler that 4th step is obtained is coiled, obtains PTFE overlay film aramid fibers Needle punched filter material, surface density 500g/m2, filtering accuracy be 1.5 μm.
Embodiment 4
The first step:It is 500g/m in surface density2, thickness be 2.0mm 3 surface of PPS fiber needled felts coat one layer contain admittedly Tetrafluoraoethylene-hexafluoropropylene copolymer (hexafluoropropene content the is 26%) aqueous solution for being 9% for 25%, emulsifier content is measured, Its starching amount is 15g/m2
Second step:The coating processing PPS fiber needled felts 3 that the first step obtains are sent into pre- in the baking oven that temperature is 250 DEG C It dries 3 minutes;
3rd step:By thickness is 4 μm, average pore size is 2.0 μm PTFE microporous barriers 1 with coat milling train hot roll 2 in advance by The mode of heat is sent into the hot-rolling mill that temperature is 280 DEG C;
4th step:The drying Nomex that second step is obtained is sent into hot-rolling mill, the PTFE micropores with the preheating of hot rolled roller 2 Film 1 is compound under the pressure of 1.5Mpa, recombination velocity 20m/min;
5th step:The PTFE coated filter materials feeding up- coiler that 4th step is obtained is coiled, obtains PTFE overlay film PPS fiber needles Pierce filtrate, surface density 500g/m2, filtering accuracy be 2.0 μm.
Embodiment 5
The first step:It is 580g/m in surface density2, thickness be 2.3mm weight proportion be 80/20 Polyester/Polypropylene fiber 3 surface of Nomex, one layer of solid content of coating is 20%, the polyvinylidene fluoride aqueous solution that emulsifier content is 10%, and starching amount is 25g/m2
Second step:The coating processing Polyester/Polypropylene fiber needled felt 3 that the first step obtains is sent into the baking that temperature is 180 DEG C Preliminary drying 2 minutes in case;
3rd step:By thickness is 5 μm, average pore size is 2.5 μm PTFE microporous barriers 1 with coat milling train hot roll 2 in advance by The mode of heat is sent into the hot-rolling mill that temperature is 290 DEG C;
4th step:The drying Nomex 3 that second step obtains is sent into hot-rolling mill, it is micro- with the PTFE of hot rolled roller 2 preheating Pore membrane 1 is compound under the pressure of 2Mpa, recombination velocity 15m/min;
5th step:The PTFE coated filter materials feeding up- coiler that 4th step is obtained is coiled, obtains PTFE overlay film Polyester/Polypropylenes Fibre prickling filtrate, surface density 580g/m2, filtering accuracy be 2.5 μm.

Claims (10)

1. a kind of PTFE membrane filter material, which is characterized in that including PTFE microporous barriers (1) compound successively, fluoropolymer Object adhesive layer (4) and Nomex (3) bottom.
2. PTFE membrane filter material as described in claim 1, which is characterized in that the Nomex (3) by aramid fiber, PPS, Any one or a few fiber forms in PSA fiber, glass, terylene, acrylic and polypropylene fibre.
3. PTFE membrane filter material as described in claim 1, which is characterized in that the fluoropolymer adhesive layer (4) For polyvinyl fluoride, Kynoar, PFA plastics, chlorotrifluoroethylene-ethylene copolymer and tetrafluoraoethylene-hexafluoropropylene copolymer In any one or a few.
4. the PTFE membrane filter material as described in claim 1 or 3, which is characterized in that the fluoropolymer-containing melting Temperature is less than the melting temperature of Nomex fiber.
A kind of 5. preparation method of the PTFE membrane filter material described in claim 1-4 any one, which is characterized in that tool Body step is as follows:
The first step:One layer of fluoropolymer-containing aqueous solution is coated on Nomex (3) surface as adhesive layer, starching amount is 15- 30g/m2
Second step:The Nomex (3) that the first step is obtained is sent into preliminary drying 2-4 minutes in baking oven, makes fluoropolymer melt, simultaneously The volatile component in binder solution is made to volatilize;
3rd step:By PTFE microporous barriers (1) by coat hot roll (2) it is pre- it is heated in a manner of be sent into temperature as 250-300 DEG C of heat In milling train;
4th step:The Nomex (3) that second step is obtained is sent into hot-rolling mill, is existed with the PTFE microporous barriers (1) preheated through roll It is compound under the pressure of 1-2Mpa;
5th step:The PTFE coated filter materials feeding up- coiler that 4th step is obtained is coiled, becomes final products.
6. the preparation method of PTFE membrane filter material as claimed in claim 5, which is characterized in that contain in the first step The solid content of fluoropolymer aqueous solution is 20-30%, and the mass content of dispersant or emulsifier is 8-10%.
7. the preparation method of PTFE membrane filter material as claimed in claim 5, which is characterized in that dried in the second step The temperature of case is less than the melting temperature of Nomex fiber, higher than fluoropolymer-containing melting temperature.
8. the preparation method of PTFE membrane filter material as claimed in claim 7, which is characterized in that the temperature of the baking oven It is set to 180-260 DEG C.
9. the preparation method of PTFE membrane filter material as claimed in claim 5, which is characterized in that in the 3rd step PTFE microporous barriers (1) be sent into hot-rolling mill mode be specially:Hot roll (2) top rolls clockwise, and PTFE microporous barriers (1) are certainly left It is wrapped up from the top on hot roll (2) top to the right;When Nomex (3) right-to-left is transmitted among hot roll (2), PTFE Microporous barrier (1) is overlying on Nomex (3).
10. the preparation method of PTFE membrane filter material as claimed in claim 5, which is characterized in that in the 4th step Compound speed is 10-20m/min.
CN201610986587.7A 2016-11-09 2016-11-09 A kind of PTFE membrane filter material and preparation method thereof Pending CN108057279A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108819426A (en) * 2018-07-05 2018-11-16 爱美克空气过滤器(苏州)有限公司 A kind of polytetrafluoroethylfilter filter material set composite and preparation method thereof
CN109094171A (en) * 2018-08-23 2018-12-28 合肥普尔德医疗用品有限公司 The method that modified ptfe film and Woven Polyester Fabrics prepare laminated fabric
CN110763626A (en) * 2019-10-30 2020-02-07 南京玻璃纤维研究设计院有限公司 Method for detecting film-coating fastness of PTFE film-coated filter material and sample laminating machine
CN111111471A (en) * 2020-01-14 2020-05-08 浙江开创环保科技股份有限公司 PTFE hollow fiber composite membrane with high peel strength and preparation method thereof
CN112108007A (en) * 2020-09-24 2020-12-22 中原工学院 Polytetrafluoroethylene nanofiber filtering material and processing method thereof
WO2021189761A1 (en) 2020-03-24 2021-09-30 中昊晨光化工研究院有限公司 Polytetrafluoroethylene composite filter material, and preparation method therefor and application thereof
CN113499644A (en) * 2021-08-02 2021-10-15 江苏纤凯新材料有限公司 Cold roll hot melting compound machine and tectorial membrane filter material production equipment thereof
CN114434055A (en) * 2022-02-08 2022-05-06 开封锦科流量仪表有限公司 Integrated into one piece equipment of electromagnetic flowmeter
CN115337722A (en) * 2022-06-22 2022-11-15 南京玻璃纤维研究设计院有限公司 One-step method membrane-coated filter material forming process and membrane-coated filter material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108819426A (en) * 2018-07-05 2018-11-16 爱美克空气过滤器(苏州)有限公司 A kind of polytetrafluoroethylfilter filter material set composite and preparation method thereof
CN109094171A (en) * 2018-08-23 2018-12-28 合肥普尔德医疗用品有限公司 The method that modified ptfe film and Woven Polyester Fabrics prepare laminated fabric
CN110763626A (en) * 2019-10-30 2020-02-07 南京玻璃纤维研究设计院有限公司 Method for detecting film-coating fastness of PTFE film-coated filter material and sample laminating machine
CN111111471A (en) * 2020-01-14 2020-05-08 浙江开创环保科技股份有限公司 PTFE hollow fiber composite membrane with high peel strength and preparation method thereof
WO2021189761A1 (en) 2020-03-24 2021-09-30 中昊晨光化工研究院有限公司 Polytetrafluoroethylene composite filter material, and preparation method therefor and application thereof
CN112108007A (en) * 2020-09-24 2020-12-22 中原工学院 Polytetrafluoroethylene nanofiber filtering material and processing method thereof
CN112108007B (en) * 2020-09-24 2022-07-26 中原工学院 Polytetrafluoroethylene nanofiber filtering material and processing method thereof
CN113499644A (en) * 2021-08-02 2021-10-15 江苏纤凯新材料有限公司 Cold roll hot melting compound machine and tectorial membrane filter material production equipment thereof
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CN114434055A (en) * 2022-02-08 2022-05-06 开封锦科流量仪表有限公司 Integrated into one piece equipment of electromagnetic flowmeter
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