CN108055714B - Ceramic bead and rubber cap penetrating device for electric heating tube end - Google Patents
Ceramic bead and rubber cap penetrating device for electric heating tube end Download PDFInfo
- Publication number
- CN108055714B CN108055714B CN201810045373.9A CN201810045373A CN108055714B CN 108055714 B CN108055714 B CN 108055714B CN 201810045373 A CN201810045373 A CN 201810045373A CN 108055714 B CN108055714 B CN 108055714B
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- China
- Prior art keywords
- clamping
- electric heating
- clamping hand
- rubber caps
- ceramic beads
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011324 bead Substances 0.000 title claims abstract description 65
- 239000000919 ceramic Substances 0.000 title claims abstract description 57
- 238000005485 electric heating Methods 0.000 title claims abstract description 41
- 230000000149 penetrating effect Effects 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 229910052573 porcelain Inorganic materials 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 238000000605 extraction Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 description 8
- 239000000843 powder Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
Landscapes
- Basic Packing Technique (AREA)
- Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)
Abstract
The invention discloses an electric heating tube end ceramic bead penetrating and rubber cap penetrating device, which comprises a vibration disc and a clamping device, wherein a blanking tube is connected to the outlet of the vibration disc, ceramic beads or rubber caps fall from the blanking tube in a transverse mode, the clamping device is positioned below the outlet of the blanking tube and comprises a clamping hand and a finger cylinder for controlling the clamping hand, the clamping hand is positioned right below the outlet of the blanking tube, the finger cylinder controls the clamping hand to be closed so as to clamp the ceramic beads or the rubber caps, the clamping device is arranged at one end of a sliding mechanism through a group of guide mechanisms, the guide mechanisms are arranged longitudinally, the sliding mechanism is arranged transversely, the clamping device is also connected with a lifting drive, the lifting drive is fixed at one end of the sliding mechanism, and the sliding mechanism is connected with a driving and reversing drive. The device not only can be used for penetrating the rubber caps at the two ends of the electric heating tube, but also can be used for penetrating the ceramic beads at the two ends of the electric heating tube. The device has strong universality and can be suitable for the processing of pipe end penetrating pieces of all electric heating pipes.
Description
Technical Field
The invention relates to electric heating tube processing equipment, in particular to an electric heating tube end ceramic bead penetrating and rubber cap penetrating device.
Background
The electric heating tube is also called a heating tube and a heating tube, and the tubular electric heater element is an electric appliance element which is specially used for converting electric energy into heat energy. The device has the characteristics of simple structure, high mechanical strength, high thermal efficiency, safety, reliability, simple installation, long service life and the like, and is widely applicable to various devices such as a nitrate tank, a water tank, an oil tank, an acid-base tank, a fusible metal melting furnace, an air heating furnace, a drying box, a hot press die and the like. The electric heating tube is generally composed of a metal tube, a heating wire and insulating powder having good heat resistance, heat conductivity and insulation. Wherein the heating wire is arranged inside the metal tube. The two ends of the heating wire are provided with leading-out rods. The extraction rod is used for being connected with a wire. Insulating powder is filled around the heating wire and a gap portion between the heating wire and the metal pipe. The insulating powder is typically a magnesium oxide (MgO) powder. As shown in fig. 1, the two ends of the metal tube are generally temporarily sealed with a rubber cap to prevent the insulating powder inside the metal tube from being discharged.
And in the subsequent processing process, the two ends of the metal tube are sealed by using ceramic beads.
Therefore, in the machining process of the electric heating tube, the tube end of the electric heating tube needs to be penetrated twice.
In the current processing equipment, the glue penetrating cap and the ceramic penetrating bead usually need to be processed by two pieces of equipment respectively.
Disclosure of Invention
The invention aims to provide a ceramic bead penetrating rubber cap penetrating device for an electric heating tube end.
According to one aspect of the invention, there is provided an electrothermal tube pipe end ceramic bead penetrating cap device, comprising a vibration disc and a clamping device, wherein the vibration disc is used for containing and vibrating and conveying ceramic beads or rubber caps to be installed, a longitudinal blanking pipe is connected to the outlet of the vibration disc, the ceramic beads or rubber caps drop from the blanking pipe in a transverse mode, the clamping device is positioned below the outlet of the blanking pipe, the clamping device comprises a clamping hand and a finger cylinder for controlling the clamping hand, the clamping hand is positioned right below the outlet of the blanking pipe, the ceramic beads or rubber caps drop into the clamping hand from the blanking pipe, the finger cylinder controls the clamping hand to be closed, thereby clamping the ceramic beads or rubber caps, the clamping device is installed at one end of a set of sliding mechanisms through a set of guide mechanisms, the guide mechanisms are arranged longitudinally, the sliding mechanisms are also connected with a lifting drive, the lifting drive is fixed at one end of the sliding mechanisms and is used for driving the clamping device to move up and down along the guide mechanisms, the sliding mechanism is connected with a driving the sliding mechanism to move up and down, and driving the sliding device, the sliding mechanism and the lifting drive to move up and down the sliding mechanism and down along the sliding mechanism and the sliding mechanism.
In some embodiments, the outlet of the blanking pipe is further provided with a clamping cylinder, the clamping cylinder is fixed on one side of the lower end of the blanking pipe, the cylinder shaft of the clamping cylinder is opposite to the outlet of the blanking pipe, and the outlet of the blanking pipe can be temporarily closed when the clamping cylinder acts so as to prevent ceramic beads or rubber caps in the blanking pipe from falling.
In some embodiments, the upper part of the clamping hand is also provided with a containing groove, and when the porcelain beads or the rubber caps fall from the blanking pipe, the porcelain beads or the rubber caps just fall into the containing groove so as to be convenient for clamping by the clamping hand.
In some embodiments, the clamping hand is further provided with an inductor, and the inductor is arranged around the accommodating groove and used for detecting whether the accommodating groove is provided with a ceramic bead or a rubber cap.
In some embodiments, the clamping hand is provided with at least two photoelectric sensors, wherein the two photoelectric sensors are positioned on different horizontal planes, and one photoelectric sensor is lower in horizontal position and is used for detecting whether ceramic beads or rubber caps exist in the accommodating groove; the other photoelectric sensor is higher in horizontal position and is used for detecting whether the position of the ceramic bead or the rubber cap in the accommodating groove is horizontal or not.
In some embodiments, the guiding mechanism is further provided with a limit screw, and the limit screw is used for finely adjusting the horizontal position of the clamping hand so as to aim the hole in the center of the ceramic bead or the rubber cap at the leading-out rods at two ends of the electric heating tube.
In some embodiments, the guide mechanism is a guide column assembly, and comprises a sleeve and a guide column arranged in the sleeve, wherein the sleeve and the guide column are respectively connected with the clamping hand and the sliding mechanism.
In some embodiments, the sliding mechanism is a guide rail assembly and comprises a guide rail and a sliding plate sliding along the guide rail, and the clamping device, the guiding device and the advancing and retreating drive are respectively connected with the sliding plate.
In some embodiments, the lift drive and the advance and retreat drive are cylinders, motor lead screw propulsion devices, or rack and pinion drive devices.
The ceramic bead penetrating and rubber cap penetrating device for the end of the electric heating tube, which is generated by the technology, can be used for penetrating rubber caps at two ends of the electric heating tube and ceramic beads at two ends of the electric heating tube. The device has strong universality and can be suitable for the processing of pipe end penetrating pieces of all electric heating pipes.
Drawings
Fig. 1 is a schematic structural diagram of an electrothermal tube end ceramic bead penetrating cap penetrating device according to an embodiment of the invention.
Fig. 2 is an assembly view of the device for penetrating ceramic beads and glue caps at the end of the electric heating tube shown in fig. 1.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
Example 1
Fig. 1 and 2 schematically illustrate an electrothermal tube end ceramic bead-penetrating cap device according to one embodiment of the present invention. As shown, the device comprises a vibrating tray 1 and a clamping device 2.
Wherein, vibration dish 1 is used for holding and vibrating and conveying ceramic pearl or the rubber cap of waiting to install.
A longitudinal blanking pipe 11 is connected to the outlet of the vibrating tray 1.
The beads or caps drop from the down pipe 11 in a lateral manner.
The clamping device 2 is positioned below the outlet of the blanking pipe 11 and comprises a clamping hand 21 and a finger cylinder 22 for controlling the clamping hand 21.
The clamping hand 21 is located right below the outlet of the blanking pipe 11, and the ceramic beads or the rubber caps fall into the clamping hand 21 from the blanking pipe 11, and the finger cylinder 22 controls the clamping hand 21 to be closed, so that the ceramic beads or the rubber caps are clamped.
The clamping device 2 is arranged at one end of a group of sliding mechanisms 4 through a group of guide mechanisms 3.
The guide mechanism 3 is disposed longitudinally and the slide mechanism 4 is disposed transversely.
The clamping device 2 is also connected with a lifting drive 5.
The lifting drive 5 is fixed at one end of the sliding mechanism 4 and is used for driving the clamping device 2 to move up and down along the guide mechanism 3.
The slide mechanism 4 is connected with a forward and backward driving 6.
The advance and retreat driving device 6 is used for driving the clamping device 2, the guiding device 3 and the lifting driving device 5 to integrally advance and retreat along the sliding mechanism 4.
In one machining process, the advance and retreat driving drive 6 makes the clamping device 2, the guide device 3 and the lifting drive 5 integrally advance and retreat twice along the sliding mechanism 4.
Firstly, after a clamping hand 21 clamps a ceramic bead or a rubber cap, driving the ceramic bead or the rubber cap to move towards an electric heating tube by driving the ceramic bead or the rubber cap to penetrate through a leading-out rod of the electric heating tube;
Then, after the clamping hand 21 is loosened, the driving device 6 drives the clamping hand to move away from the electric heating tube, so that the ceramic beads or the rubber caps are left on the leading-out rod of the electric heating tube;
Finally, after the clamping hand 21 is closed again, the driving device 6 drives the clamping hand to move towards the electric heating tube along the leading-out rod again until the ceramic beads or the rubber caps are pushed into the metal outer tube of the electric heating tube.
The outlet of the blanking pipe 11 is also provided with a clamping cylinder 12.
The clamping cylinder 12 is fixed on one side of the lower end of the blanking pipe 11, and the cylinder shaft of the clamping cylinder is opposite to the outlet of the blanking pipe 11.
The clamping cylinder 12 can temporarily close the outlet of the blanking pipe 11 to prevent the ceramic beads or rubber caps in the blanking pipe 11 from falling down when in action.
The upper part of the clamping hand 21 is also provided with a containing groove 211, and when the porcelain beads or the rubber caps fall from the blanking pipe 11, the porcelain beads or the rubber caps just fall into the containing groove 211 so as to be convenient for clamping the clamping hand 21.
The accommodating groove 211 is arranged on the upper surface of the clamping hand 21, and the top of the accommodating groove is closed.
The two mechanical fingers of the clamping hand 21 are symmetrical along the central axis of the accommodating groove 211.
The width of the receiving groove 221 is smaller than the outer diameter of the porcelain bead or the rubber cap.
The clamping hand 21 is also provided with an inductor.
The inductor is arranged around the accommodating groove 211 and is used for detecting whether the accommodating groove 211 is provided with a ceramic bead or a rubber cap.
In the present embodiment, the clamping hand 21 is provided with at least two photo sensors 212.
The two photo-sensors 212 are at different levels.
One of the photoelectric sensors 212 is lower in horizontal position and is used for detecting whether a ceramic bead or a rubber cap exists in the accommodating groove 211; the other photoelectric sensor 212 is located at a higher level and is used for detecting whether the position of the ceramic bead or the rubber cap in the accommodating groove 211 is horizontal.
The guiding mechanism 3 is also provided with a limit screw 31.
The limit screw 31 is used for finely adjusting the horizontal position of the clamping hand 21 so as to aim the hole in the center of the ceramic bead or the rubber cap at the leading-out rods at the two ends of the electric heating tube.
In this embodiment, the guiding mechanism 3 is a guide pillar assembly, and includes a sleeve 32 and a guide pillar 33 disposed inside the sleeve. The sleeve 32 and the guide post 33 are respectively connected with the clamping hand 21 and the sliding mechanism 4.
In the present embodiment, the slide mechanism 4 is a rail assembly including a rail 41 and a slide plate 42 that slides along the rail 41.
The clamping device 2, the guiding device 3 and the advancing and retreating drive 6 are respectively connected with the sliding plate 42.
In the present embodiment, the elevating drive 5 and the advancing and retreating drive 6 are both cylinders.
In other embodiments, the lifting drive 5 and the advancing and retreating drive 6 may also be an oil cylinder, a motor screw propulsion device, or a rack and pinion drive device.
The ceramic bead penetrating and rubber cap penetrating device for the end of the electric heating tube, which is generated by the technology, can be used for penetrating rubber caps at two ends of the electric heating tube and ceramic beads at two ends of the electric heating tube. The device has strong universality and can be suitable for the processing of pipe end penetrating pieces of all electric heating pipes.
Example 2
Fig. 1 schematically shows an electrothermal tube end ceramic bead-penetrating cap device according to another embodiment of the invention. As shown in the drawing, the difference from embodiment 1 is that the receiving groove 221 may be provided on the upper surfaces of the pair of inserts 23. The insert 23 is detachably connected with the clamping hand 21. The corresponding insert 23 can thus be replaced according to porcelain beads or rubber caps of different outer diameters.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.
Claims (5)
1. The electric heating tube end ceramic bead penetrating and rubber cap penetrating device is characterized by comprising a vibration disc and a clamping device, wherein the vibration disc is used for containing and vibrating and conveying ceramic beads or rubber caps to be installed, a longitudinal blanking tube is connected to the outlet of the vibration disc, the ceramic beads or rubber caps fall from the blanking tube in a transverse mode, the clamping device is positioned below the blanking tube outlet and comprises a clamping hand and a finger cylinder used for controlling the clamping hand, the clamping hand is positioned right below the blanking tube outlet, the ceramic beads or rubber caps fall into the clamping hand from the blanking tube, the finger cylinder controls the clamping hand to be closed, so that the ceramic beads or rubber caps are clamped, the clamping device is installed at one end of a set of sliding mechanisms through a set of guide mechanisms, the guide mechanisms are arranged in the longitudinal direction, the clamping device is also connected with a lifting driving mechanism, the lifting driving mechanism is fixedly arranged at one end of the sliding mechanism, the lifting driving mechanism is used for driving the clamping device to move along the lifting driving mechanism, the lifting driving mechanism and the lifting driving mechanism is connected with the lifting driving mechanism, the lifting driving mechanism and the lifting driving mechanism;
The outlet of the blanking pipe is further provided with a clamping cylinder, the clamping cylinder is fixed on one side of the lower end of the blanking pipe, the cylinder shaft of the clamping cylinder is opposite to the outlet of the blanking pipe, and the outlet of the blanking pipe can be temporarily closed when the clamping cylinder acts so as to prevent the ceramic beads or the rubber caps in the blanking pipe from falling;
The upper part of the clamping hand is also provided with a containing groove, and when the porcelain beads or the rubber caps fall from the blanking pipe, the porcelain beads or the rubber caps just fall into the containing groove so as to be convenient for the clamping hand to clamp;
The clamping hand is also provided with two photoelectric sensors, the two photoelectric sensors are respectively positioned on different horizontal planes around the accommodating groove, one photoelectric sensor is lower in horizontal position and is used for detecting whether the porcelain beads or the rubber caps exist in the accommodating groove; the other photoelectric sensor is higher in horizontal position and is used for detecting whether the position of the ceramic beads or the rubber caps in the accommodating groove is horizontal or not;
Executing the steps of penetrating the porcelain bead or the rubber cap based on the device:
After the ceramic beads or the rubber caps are clamped by the clamping hand, driving the clamping hand to move towards the electric heating tube by driving the clamping hand to advance and retreat, and penetrating the ceramic beads or the rubber caps on a leading-out rod of the electric heating tube;
after the clamping hand is loosened, driving the clamping hand to move away from the electric heating tube, so that the ceramic beads or the rubber caps are left on the leading-out rod of the electric heating tube;
after the clamping hand is closed again, driving the clamping hand to move towards the electric heating tube along the leading-out rod again by driving the clamping hand to advance and retreat until the ceramic beads or the rubber caps are pushed into the metal outer tube of the electric heating tube.
2. The device for threading ceramic beads and rubber caps on the ends of electric heating tubes according to claim 1, wherein the guide mechanism is further provided with a limit screw, and the limit screw is used for fine-adjusting the horizontal position of the clamping hand so as to align the holes in the centers of the ceramic beads or the rubber caps with the extraction bars at the two ends of the electric heating tubes.
3. The device for threading ceramic beads through rubber caps of the electric heating tube end according to claim 1, wherein the guide mechanism is a guide column assembly and comprises a sleeve and a guide column arranged in the sleeve, and the sleeve and the guide column are respectively connected with the clamping hand and the sliding mechanism.
4. The device for threading ceramic beads into rubber caps of the electric heating tube end according to claim 1, wherein the sliding mechanism is a guide rail assembly and comprises a guide rail and a sliding plate sliding along the guide rail, and the clamping device, the guide mechanism and the driving and reversing drive are respectively connected with the sliding plate.
5. The electrothermal tube end ceramic bead penetrating cap device according to claim 1, wherein the lifting drive and the advancing and retreating drive are an air cylinder, an oil cylinder, a motor screw propulsion device or a gear rack driving device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810045373.9A CN108055714B (en) | 2018-01-17 | 2018-01-17 | Ceramic bead and rubber cap penetrating device for electric heating tube end |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810045373.9A CN108055714B (en) | 2018-01-17 | 2018-01-17 | Ceramic bead and rubber cap penetrating device for electric heating tube end |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108055714A CN108055714A (en) | 2018-05-18 |
| CN108055714B true CN108055714B (en) | 2024-06-21 |
Family
ID=62126790
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810045373.9A Active CN108055714B (en) | 2018-01-17 | 2018-01-17 | Ceramic bead and rubber cap penetrating device for electric heating tube end |
Country Status (1)
| Country | Link |
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| CN (1) | CN108055714B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204179156U (en) * | 2014-10-31 | 2015-02-25 | 泉州东山机械有限公司 | A kind of accumulator pole group material folding enters groove mechanism |
| CN106041522A (en) * | 2016-07-20 | 2016-10-26 | 杨雷刚 | Wire threading machine |
| CN208675566U (en) * | 2018-01-17 | 2019-03-29 | 中山市雷通盛机械科技有限公司 | Electric heating tube end ceramic bead and rubber cap penetrating device |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4131360B2 (en) * | 1999-10-15 | 2008-08-13 | Ｓｍｃ株式会社 | Electric hand |
| CN204868084U (en) * | 2015-08-13 | 2015-12-16 | 深圳市通力机械技术有限公司 | Automatic wear mascerating machine |
| CN105033735A (en) * | 2015-09-08 | 2015-11-11 | 杨雷刚 | Colloidal particle pulling machine |
| CN105312906B (en) * | 2015-11-13 | 2017-08-01 | 中山市环实工业自动化设备有限公司 | Heat-generating pipe pipe end kludge |
| CN107484278B (en) * | 2017-09-29 | 2023-11-28 | 杨雷刚 | Electric heating tube mouth smashing device |
-
2018
- 2018-01-17 CN CN201810045373.9A patent/CN108055714B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204179156U (en) * | 2014-10-31 | 2015-02-25 | 泉州东山机械有限公司 | A kind of accumulator pole group material folding enters groove mechanism |
| CN106041522A (en) * | 2016-07-20 | 2016-10-26 | 杨雷刚 | Wire threading machine |
| CN208675566U (en) * | 2018-01-17 | 2019-03-29 | 中山市雷通盛机械科技有限公司 | Electric heating tube end ceramic bead and rubber cap penetrating device |
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| Publication number | Publication date |
|---|---|
| CN108055714A (en) | 2018-05-18 |
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