CN108049012B - Weaving method of horn mouth-shaped sock leg and anti-edema sock - Google Patents
Weaving method of horn mouth-shaped sock leg and anti-edema sock Download PDFInfo
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- CN108049012B CN108049012B CN201711242034.1A CN201711242034A CN108049012B CN 108049012 B CN108049012 B CN 108049012B CN 201711242034 A CN201711242034 A CN 201711242034A CN 108049012 B CN108049012 B CN 108049012B
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- sock
- leg
- knitting
- sock leg
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
- D04B1/26—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B11/00—Hosiery; Panti-hose
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B2500/00—Materials for shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
- A41B2500/20—Woven
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Socks And Pantyhose (AREA)
Abstract
The invention discloses a weaving method of a bell-mouth-shaped sock cylinder, which utilizes a full-computerized single-needle-cylinder sock knitting machine to knit; selecting a plurality of yarns and simultaneously carrying out mixed weaving, wherein at least 1 spandex yarn is selected; setting knitting program parameters, wherein the number of turns of the layers of the leg of a stocking is set to be 80-200, and the number of transverse needles is set to be 100-200; the number of horizontal needles is controlled to be fixed in the process of knitting the sock leg, and meanwhile, the layer ring is gradually lengthened along the direction of the opening of the sock leg. After the elasticity of the sock tube woven by the method is released, the layer ring deforms along the longitudinal direction of the sock tube to naturally form a bell mouth shape and is more fit with the shank of a human body, the generated holding force is uniform and relatively consistent from the upper part of the ankle joint to the opening part of the sock tube along the shank, the local pressure is not particularly large or small, and the possibility of unsmooth blood circulation is effectively prevented. The automatic weaving of the horn mouth-shaped sock leg and the anti-edema socks can be realized through the automatic sock knitting machine, and the automatic weaving machine is simple, convenient and efficient.
Description
Technical Field
The invention belongs to the technical field of sock manufacturing, and relates to a method for weaving anti-edema socks and socks manufactured by the same.
Background
With the improvement of modern life quality, the quality requirements of people on life articles are higher and higher. Socks are daily articles and are indispensable articles in modern life. The traditional socks sold in the market at present generally adopt a straight tubular design with mature and simple production process from the upper part of the sock body to the rib top, the partial knitting structure is shown as figure 1, the layer ring is consistent along the opening direction of the sock leg, the density is consistent, and the number of knitting needles is also consistent. The straight leg type sock leg is sleeved on the lower leg, and the sock leg is easy to slide down and uncomfortable due to uneven holding force of the lower leg. In order to prevent the sock opening from sliding downwards, rubber bands are added to the rib top of the conventional stocking, so that the rib top has good elasticity, and the upper end of the stocking can hold the foot of a person tightly.
However, when the socks having such a straight tube and having elastic rubber strings in the rib top are worn for a disease such as diabetes, a large pressure is generated in the leg portions contacting the elastic rib top portion of the rib top of the sock top due to the elastic force of the rubber strings, and blood circulation is blocked, thereby causing a lesion. However, the patient needs to keep the feet warm, the patient has to wear the socks, the socks only can be used for reluctant purpose by selecting the socks with the rib openings losing elasticity, and the rib openings are not elastic, so that the sock openings are easy to fall off, and the comfort degree is seriously affected.
The Chinese patent publication No. CN2500118Y discloses a cotton interwoven sock with loose rib top, which utilizes a bell mouth design to form a loose rib top, thereby solving the problem of rib top and foot tightening of the traditional sock; however, from the disclosure of the document, we cannot accurately grasp the specific manufacturing method of the trumpet-shaped loose rib top, so that the method is only a design concept and cannot be well implemented, and related products are not sold in the market. Chinese patent publication No. CN206284408U, "a sock suitable for diabetic patients" also proposes to make the rib top of the sock into a bell mouth shape to adapt to the shape of human foot, but also fails to show how the bell mouth is made, especially in connection with the existing hosiery knitting machine, to realize the weaving of the sock.
Of course, in view of the above requirements, chinese patent publication No. CN205143502U, "a diabetic sock" also provides a solution, that is, a high-density pressure part and a low-density elastic part are combined to form a sock leg, and the pressure distribution of the sock leg is gradually reduced from bottom to top by the area ratio of the pressure part and the elastic part, so as to achieve uniform wrapping of the sock leg along the leg. The utility model discloses a structural design is ingenious, nevertheless faces the condition of manufacturing difficulty equally.
Therefore, there is a strong need for a simple method for producing socks with bellmouth-shaped leg.
Disclosure of Invention
Therefore, the present invention has been made in view of the conventional problem that there is no simple method for manufacturing a trumpet-shaped sock, and it is an object of the present invention to provide a method for weaving a trumpet-shaped sock, by which a trumpet-shaped sock can be quickly and easily woven, and a sock having a trumpet-shaped sock can be woven by sewing the trumpet-shaped sock to a sock body.
The weaving method of the trumpet-shaped sock leg of the invention is characterized in that,
knitting by using a full-computerized single-needle-cylinder hosiery machine;
selecting a plurality of yarns and simultaneously carrying out mixed weaving, wherein at least 1 spandex yarn is selected;
setting knitting program parameters, setting the number of turns of the stocking leg layer to be 80-200 turns, and setting the number of transverse needles (also called warp) to be 100-200 needles; the number of horizontal needles is controlled to be fixed in the process of knitting the sock leg, and meanwhile, the layer ring is gradually lengthened along the direction of the opening of the sock leg.
Aiming at the knitting of the sock leg, the default is the knitting code of the straight leg on the existing full-computerized single-needle-cylinder hosiery machine, in order to adapt to the requirements of the invention, the control program is adjusted, and the code with variable density is added in the knitting program of the sock leg, so that the density of the sock leg is not changed from top to bottom any more. The method controls the knitting parameters of the sock leg part to enable the layer ring between the bottom and the top opening of the sock leg to be gradually lengthened along the axial direction, namely the corresponding knitting density is gradually reduced, and meanwhile, spandex yarns with certain elasticity are added into the yarns. After the elasticity of the knitted sock leg is released, the layer ring deforms along the longitudinal direction of the sock leg to naturally form a horn mouth shape. The method can realize automatic weaving of the bellmouthed sock leg and the anti-edema sock through the automatic sock knitting machine, and is simple, convenient and efficient.
In some preferred embodiments of the present invention, the fully computerized single-cylinder hosiery knitting machine is a J-206 type fully computerized single-cylinder hosiery knitting machine by aogong and la machines ltd, je, and the knitting program parameters are set as follows:
the number of turns of the sock leg layer is set to be 120-160 turns;
the number of the transverse needles is set to be 120-150;
the sock leg is equally divided into a plurality of transverse areas along the length direction, the density parameters which are used by the conventional straight leg knitting program and are consistent up and down are modified, the control codes with the density gradually changed up and down are inserted, and the density parameters corresponding to all the transverse areas from the bottom of the sock leg to the opening of the sock leg are gradually reduced.
Preferably, the sock leg is equally divided into 5 transverse areas along the length direction, the density parameters which are used by a conventional straight-leg knitting program and are consistent up and down are modified, control codes with gradually changed up and down densities are inserted, and the density parameters corresponding to the 5 transverse areas from the bottom of the sock leg to the opening of the sock leg are 500-480, 475-455, 450-430, 425-405 and 400-380 in sequence. The above parameters are density parameters in the knitting program of a J-206 full-computerized single-needle-cylinder hosiery knitting machine of Augong and Rad machines, Inc., Yiwu.
The above configuration is for the well high leg socks that old man often used setting to the socks that knit out after this parameter setting, its leg of a stocking length is 12 ~ 20cm, and the leg of a stocking is followed the width down and is 7 ~ 9cm, and the leg of a stocking is followed the width and is 9 ~ 11 cm.
The density parameters corresponding to the above 5 transverse areas are parameters in a self-contained computer program of a J-206 type full-computerized single-needle-cylinder hosiery machine, and when different hosiery machines are used or the sock legs used by people in other ages are knitted, the specific parameters may be different, but only the warp number of the sock leg is controlled to be unchanged, but the density variation trend is as follows: the density of the opening of the sock leg is gradually reduced from the bottom of the sock leg.
Of course, in order to achieve more uniform knitting, the leg of a stocking can be subjected to parameter setting in more areas and can also be directly and automatically distributed in equal proportion.
When weaving, spandex yarns and other yarns can be selected for mixed weaving; wherein, at least 1 spandex yarn has strong flexibility, which plays a role of generating elasticity; other yarns can be cotton yarns, and the cotton yarns can enable the sock to better show sweat absorption and heat preservation performance; other yarns can also be bamboo fiber yarns, and the bamboo fiber yarns can enable the socks to be more breathable, soft and comfortable.
Preferably, the yarn is selected from 1 spandex yarn and 2 bamboo fiber yarns or cotton yarns.
Or preferably, the yarns are selected from 1 spandex yarn, 1 bamboo fiber yarn and 1 cotton yarn.
The proportion of the yarn can be flexibly designed and changed according to different requirements.
The invention also aims to disclose an anti-edema sock which comprises a sock body and a sock leg, wherein the sock leg is a bellmouthed sock leg knitted by the method. The sock body can be woven by a conventional method by adopting a sock knitting machine, and the sock body and the sock leg can be integrally woven or can be separately woven and then sewn into a whole. The position of the sock body head corresponding to the toe (sock head) can be sewed through a sewing machine.
Preferably, the longitudinal width of the sock leg is increased by 0.1-0.5 cm along the opening direction and every 1cm of axial change. The sock leg with the gradually changed size is more suitable for the size change of the shank, and the sock leg extends from the part above the ankle joint to the opening part to form a bell mouth shape and is better attached to the shank of a human body; and the generated holding force is uniform and relatively consistent from the upper part of the ankle joint to the opening part of the sock cylinder along the shank, so that the local pressure is not particularly large or small, and the possibility of unsmooth blood circulation is effectively prevented.
The positive progress effects of the invention are as follows:
the method of the invention controls the knitting parameters of the sock leg part to ensure that the layer ring between the bottom and the top opening of the sock leg is gradually lengthened along the axial direction, namely the corresponding knitting density is gradually reduced, and simultaneously, spandex yarns with certain elasticity are added into the yarns. After the elasticity of the knitted sock leg is released, the layer ring deforms along the longitudinal direction of the sock leg to naturally form a horn mouth shape. The method can realize automatic weaving of the bellmouthed sock leg and the anti-edema sock through the automatic sock knitting machine, and is simple, convenient and efficient.
The leg of the anti-edema sock disclosed by the invention naturally forms a bell mouth shape, is more fit with the shank of a human body, and generates uniform and relatively consistent holding force from the upper part of the ankle joint to the opening part of the leg along the shank, so that local pressure is not particularly large or small, and the possibility of unsmooth blood circulation is effectively prevented.
Drawings
FIG. 1 is a schematic view of a partial knitting structure of a conventional sock leg;
FIG. 2 is a schematic view of an anti-edema sock of the present invention;
FIG. 3 is a schematic view of a partial knitting structure of the swelling prevention sock according to the present invention when it is knitted;
fig. 4 is a partial knitting structure view showing a natural state of the swelling prevention sock according to the present invention.
Detailed Description
The following series of specific examples are given to further illustrate the present invention, but the present invention is not limited to these specific examples, and any modification of the present invention that would be obvious to those skilled in the art to achieve similar results would also be included in the present invention.
Fig. 2 shows an anti-edema sock according to a preferred embodiment of the present invention, which includes a leg portion 1 and a shaft portion 2. The production process comprises the following steps:
1. sorting
Selecting spandex yarns and other yarns to carry out mixed weaving; wherein, at least 1 spandex yarn has strong flexibility, which plays a role of generating elasticity; other yarns can be cotton yarns, and the cotton yarns can enable the sock to better show sweat absorption and heat preservation performance; other yarns can also be bamboo fiber yarns, and the bamboo fiber yarns can enable the socks to be more breathable, soft and comfortable. During weaving, preferably selecting 1 spandex yarn and 2 bamboo fiber yarns; or 1 spandex yarn, 1 bamboo fiber yarn and 1 cotton yarn; thus 3 yarns are knitted simultaneously. The proportion of the yarn can be flexibly designed and changed according to different requirements.
2. Select full-automatic hosiery machine to knit socks
The knitting parameters of the portion of the sock leg 1 are controlled so as to control the layer loop length L to be gradually greater in the direction of the opening of the sock leg, i.e. so as to control the corresponding knitting density to be gradually smaller, as shown in fig. 3. Dividing the sock leg 1 into 5 areas as shown in fig. 2, namely an area I11, an area II 12, an area III 13, an area IV 14 and an area V15, wherein the area I11 is positioned at the opening end of the sock leg 1; the fifth area 15 is positioned at the lower end of the sock leg 1, namely the upper area of the sock contacted with the ankle joint of the foot; the second area 12, the third area 13 and the fourth area 14 are distributed between the first area 11 and the fifth area 15;
the method comprises the following steps of (1) setting the number of turns of the length of a sock cylinder to be 120-160 turns and the number of warps to be 120-150 needles by using an Aurotra J-206 full-computerized single-needle-cylinder sock knitting machine; the length of the knitted leg is 12-20 cm.
And in the sock leg knitting procedure, adding a code with the density changing along with the length of the sock leg:
setting the density of region one 11 to 390;
setting the density of region two 12 to 415;
setting the density of zone three 13 to 440;
setting the density of region four 14 to 465;
the density of region five 15 is set to 490.
When the sock leg 1 is woven, in order to achieve more uniform weaving, more areas can be divided between the area I11 and the area I15 for parameter setting, or only the area I11 and the area I15 can be set, and the areas are directly and uniformly distributed in equal proportion.
The sock body 2 can be woven by a conventional method using a hosiery machine, and the sock body and the leg of the sock can be integrally woven or separately woven and then sewn together. The sock head (the position of the sock body 2 head corresponding to the toe) can be sewed through a sewing machine.
After the sock is knitted and comes out of the machine, at least 1 spandex yarn is added in the sock leg knitting process, the elasticity is certain, at the moment, the elasticity is released, and the layer ring deforms along the longitudinal direction of the sock leg, so that the sock leg naturally forms a horn mouth shape, as shown in the following figure 4. The opening condition of socks is finally appraised with the upper and lower edge size of leg of a stocking, and the width of the lower edge of the leg of a stocking is 7 ~ 9cm, and the width of the upper edge of the leg of a stocking is 9 ~ 11 cm.
In a preferred embodiment, the length of the leg 1 is 14cm, about 150 turns, with a warp number of 144; in a natural state, the width of the first area 11 is 10cm, and the width of the fifth area 15 is 8.3 cm; further, the sock leg 1 changes by 1cm in the axial direction along the opening direction, and the longitudinal width is increased by 0.1-0.5 cm; thereby accommodating the size change of the lower leg. The sock leg 1 extends from above the ankle joint to the opening part to form a bell mouth shape, and is better attached to the shank of a human body; and the generated holding force is uniform and relatively consistent from the upper part of the ankle joint to the opening part of the sock cylinder 1 along the shank, so that the local pressure is not particularly large or small, and the possibility of unsmooth blood circulation is effectively prevented.
While the preferred embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that the invention is not limited thereto, and that various changes and modifications may be made without departing from the spirit of the invention, and the scope of the appended claims is to be accorded the full range of equivalents.
Claims (4)
1. A weaving method of a bell-mouth-shaped sock leg, which is characterized in that,
knitting by using a full-computerized single-needle-cylinder hosiery machine;
selecting 3 yarns and simultaneously carrying out mixed weaving, wherein the 3 yarns are respectively 1 spandex yarn, 1 bamboo fiber yarn and 1 cotton yarn;
setting knitting program parameters, wherein the number of turns of the layers of the leg of a stocking is set to be 80-200, and the number of transverse needles is set to be 100-200; controlling the number of transverse needles to be fixed in the process of knitting the sock leg, and gradually lengthening the layer ring along the opening direction of the sock leg;
the full-computerized single-needle-cylinder hosiery machine is a J-206 type full-computerized single-needle-cylinder hosiery machine of Olympic Gongla machinery, Inc., of Yi Wu city, and the knitting program parameters are set as follows: the sock leg is divided into a plurality of transverse areas along the length direction, the density parameters which are used by the conventional straight leg knitting procedure and are consistent up and down are modified, control codes with gradually changed up and down densities are inserted, and the density parameters corresponding to each transverse area from the bottom of the sock leg to the opening of the sock leg are gradually reduced;
the sock leg is equally divided into 5 transverse areas along the length direction, the density parameters which are used by a conventional straight leg weaving procedure and are consistent up and down are modified, control codes with gradually changed up and down densities are inserted, and the density parameters corresponding to the 5 transverse areas from the bottom of the sock leg to the opening of the sock leg are 500-480, 475-455, 450-430, 425-405 and 400-380 in sequence.
2. The method for weaving a tulip as claimed in claim 1, characterized in that the parameters of the knitting program are set as:
the number of turns of the sock leg layer is set to be 120-160 turns;
the number of the transverse needles is set to be 120-150.
3. An anti-edema sock comprising a sock body and a sock leg, wherein the sock leg is a flare-shaped sock leg knitted by the method of any one of claims 1 to 2.
4. An anti-edema sock according to claim 3, wherein the longitudinal width of the leg increases by 0.1 to 0.5cm for every 1cm change in the axial direction along the opening direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711242034.1A CN108049012B (en) | 2017-11-30 | 2017-11-30 | Weaving method of horn mouth-shaped sock leg and anti-edema sock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711242034.1A CN108049012B (en) | 2017-11-30 | 2017-11-30 | Weaving method of horn mouth-shaped sock leg and anti-edema sock |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108049012A CN108049012A (en) | 2018-05-18 |
| CN108049012B true CN108049012B (en) | 2020-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711242034.1A Expired - Fee Related CN108049012B (en) | 2017-11-30 | 2017-11-30 | Weaving method of horn mouth-shaped sock leg and anti-edema sock |
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| Country | Link |
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| CN (1) | CN108049012B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109610084A (en) * | 2018-11-16 | 2019-04-12 | 华尔科技集团股份有限公司 | A kind of sinker and socks with loose top |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2500118Y (en) * | 2001-10-25 | 2002-07-17 | 上海尼尔浦斯针织有限公司 | Cotton interlaced stocking possessing loose and comfortable rib collar opening |
| DE202008010980U1 (en) * | 2008-08-18 | 2008-11-06 | Popp-Pschorr, Blanca | Diabetic sock or stocking on soy protein fiber basis |
| CN203072910U (en) * | 2013-01-15 | 2013-07-24 | 浙江梦娜袜业股份有限公司 | Sock with loose rib top |
| CN206284408U (en) * | 2016-12-08 | 2017-06-30 | 浙江迈兹袜业科技有限公司 | A kind of socks worn suitable for diabetic |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1121264B (en) * | 1960-08-19 | 1962-01-04 | Schubert & Salzer Maschinen | Process and circular knitting machine for circular knitting of partially reinforced hosiery |
| DE1816958A1 (en) * | 1968-12-24 | 1970-07-02 | Vatter Nachf Kg J H | Circular knit fine ladies stockings |
| IT1298122B1 (en) * | 1998-01-14 | 1999-12-20 | Lonati Spa | PROCEDURE FOR THE PRODUCTION OF SOCKS, IN PARTICULAR OF THE KNEE-HIGH OR SIMILAR TYPE WITH ANATOMICAL SHAPING AND SOCK OBTAINED WITH THE |
| CN104705804B (en) * | 2015-04-01 | 2016-09-14 | 北京助野日盛袜业有限公司 | A kind of health promoting socks and preparation method thereof |
| CN206491343U (en) * | 2016-12-25 | 2017-09-15 | 陈英豪 | Prevent cirsoid rubber socks |
-
2017
- 2017-11-30 CN CN201711242034.1A patent/CN108049012B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2500118Y (en) * | 2001-10-25 | 2002-07-17 | 上海尼尔浦斯针织有限公司 | Cotton interlaced stocking possessing loose and comfortable rib collar opening |
| DE202008010980U1 (en) * | 2008-08-18 | 2008-11-06 | Popp-Pschorr, Blanca | Diabetic sock or stocking on soy protein fiber basis |
| CN203072910U (en) * | 2013-01-15 | 2013-07-24 | 浙江梦娜袜业股份有限公司 | Sock with loose rib top |
| CN206284408U (en) * | 2016-12-08 | 2017-06-30 | 浙江迈兹袜业科技有限公司 | A kind of socks worn suitable for diabetic |
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| CN108049012A (en) | 2018-05-18 |
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