CN108047173A - A kind of method for preparing gamma-valerolactone - Google Patents

A kind of method for preparing gamma-valerolactone Download PDF

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CN108047173A
CN108047173A CN201711358080.8A CN201711358080A CN108047173A CN 108047173 A CN108047173 A CN 108047173A CN 201711358080 A CN201711358080 A CN 201711358080A CN 108047173 A CN108047173 A CN 108047173A
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valerolactone
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CN108047173B (en
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周锦霞
张黎
毛璟博
李慎敏
尹静梅
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Dalian University
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    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/26Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member
    • C07D307/30Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D307/32Oxygen atoms
    • C07D307/33Oxygen atoms in position 2, the oxygen atom being in its keto or unsubstituted enol form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8926Copper and noble metals

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Abstract

This divisional application is related to a kind of method for preparing γ valerolactones, and particularly levulic acid is in CuAg/Al2O3Selective hydrogenation generates γ valerolactones under the action of catalyst.CuAg/Al2O3Catalyst needs not move through reduction pretreatment, in-situ reducing can generate catalytic activity under 180 DEG C, 1.4MPa temperate conditions under the promotion of Ag, make the yields of γ valerolactones close to 100%, CuAg/Al2O3Catalyst saves reduction pretreatment step, significantly reduce the operation and maintenance cost of catalytic reaction, and the catalyst can inhibit Cu precipitations under 180 DEG C, 1.4MPa temperate conditions, be conducive to product separating-purifying, still there is stability active and very high well by recycled for multiple times, there is industrial application value.

Description

A kind of method for preparing gamma-valerolactone
The application is Application No. 2017108277374, the applying date is September in 2017 14, a kind of entitled " system The divisional application of the method for standby gamma-valerolactone ".
Technical field
The present invention relates to a kind of CuAg/Al2O3Catalyst, the preparation method of the catalyst and the catalyst prepare γ- Application in valerolactone.
Background technology
The increasingly depleted and global warming of fossil resource have triggered deep thinking of the people to novel renewable energy. And biomass is widely present as one of new energy, is a kind of renewable biomass, biomass not only may be used on earth To provide carbonylation product for human development, the principle of Green Chemistry is also complied with.Wherein levulic acid (LA) is one kind by biology The good platform chemicals that matter obtains are chosen as 12 big biomass in 2000 by American National Ministry of Energy regenerative resource laboratory One of raw material.Under catalyst action, LA carbonyl hydrogens and then esterification can obtain gamma-valerolactone (GVL).GVL is acknowledged as It is most to be potential by what biomass synthesized, most stable of platform chemicals.GVL is widely used, except can make solvent, food additives Outside, research recently finds GVL are converted into C using means such as " catalytic decarbonations " additive with ethanol petrol fuel8- C18Liquid hydrocarbon fuel.In addition, the excellent macromolecule polymeric material of a variety of thermal stabilities can also be synthesized by GVL, including The composite material of nylon-type, polyacrylate has important application value.Promoting the key that this reacts industrialization is out Send effective catalyst.
Homogeneous catalyst in a mild condition selective hydrogenation prepare shown in the reaction of GVL it is good activity and selection Property.However, in general there are the shortcomings of perishable and more difficult recycling for these homogeneous catalysts.At present, used in the field Heterogeneous catalysis mainly includes nickel-base catalyst (Ni/Al2O3, Ni-MoOx/C), copper-based catalysts (Cu/Cr2O3、Cu/SiO2) Wait non-precious metal catalysts and noble metal catalyst (Ru/C, Pd/C, Pt/C).Although some noble metal catalyst energy so far Preferable catalytic effect is enough obtained, but since its is expensive, some researchers are focused on non-precious metal catalyst. Ni–MoOx/C[1]And Ni/Al2O3 [2]Higher GVL yields are although taken Deng some nickel-base catalysts, but catalyst is shown Poor stability, when reusing, the conversion ratio of LA is compared compared with the first round significant reduction.Hengne[3]It employs The Cu/Al reduced under 350 DEG C of atmosphere of hydrogen2O3And Cu/ZrO2Catalyst is in 3.45MPaH2LA selective hydrogenations are catalyzed under pressure GVL is prepared, the yield for obtaining GVL is 100%, and it is a kind of highly active catalytic component for being catalyzed the reaction to illustrate copper.It is but copper-based There is also some problems for catalyst.For example, the precipitation of active ingredient copper is very serious.Copper is lost in the carboxylate radical for being primarily due to LA It is reacted with Cu.If carboxyl is masked before LA hydrogenation reactions, i.e., with alcohol first with LA reactions generation ester or using alcohol Make carboxyl esterification as solvent, it can a degree of precipitation for inhibiting copper component.But there is alcohol participation reaction speed can be reduced, The selectivity of GVL is significantly reduced[3]。Putrakumar B[4]Using Cu/Al2O3Reaction and Yan K at 265 DEG C[5]It adopts With Cu-Fe catalyst in 7MPaH2Reaction under pressure can effectively inhibit the precipitation of active ingredient copper in catalyst.However, The condition of these reactions is all harsher, and the reaction under high-temperature and high-pressure conditions will also result in high energy consumption, past when reaction temperature is higher Toward carbon distribution is formed, cause catalyst serious inactivation.And this kind of copper-based catalysts are generally required before the reaction in 300-400 DEG C of H2 Prereduction under atmosphere, catalyst after reduction also easy Oxidative inactivation[6].If catalyst can exempt high temperature reduction pretreatment, With regard to operation and maintenance cost can be saved.
The content of the invention
The shortcomings that in order to overcome the above-mentioned prior art and deficiency, the present invention will prepare GVL for LA selective hydrogenations and provide one Kind new catalyst.The catalyst is using cheap precious metals ag and base metal Cu as active component, with γ-Al2O3To carry Body.CuAg/Al2O3Ag is by triggering Hydrogen spillover effect that the reduction temperature of Cu can be promoted to reduce in catalyst, therefore the catalyst High temperature pre-reduction treatment is needed not move through, it during the reaction being capable of autoreduction generation catalytic activity;Simultaneously under the promotion of Ag, The precipitation of copper is effectively prevented under mild hydrogenation conditions by means of Hydrogen spillover effect.The catalyst is in 1.4MPa hydrogen pressures Under power and 180 DEG C or so of temperate condition, it is possible to which, by LA Efficient Conversions into GVL, yield is close to 100%, and Cu will not be precipitated; Also turn out that the catalyst has very high stability by the circulation experiment of 9 times.
The object of the present invention is to provide a kind of methods that catalytic hydrogenation levulic acid prepares gamma-valerolactone, i.e. levulic acid Or its solution changes into gamma-valerolactone with hydrogen under catalytic action, the method for preparing catalyst for reacting used is:Select Cu and Ag is as active component, γ-Al2O3As carrier, CuAg/Al is made by infusion process or deposition-precipitation method2O3Catalyst, institute The infusion process stated is one kind in equi-volume impregnating, excessive infusion process or multiple maceration.More preferable equi-volume impregnating.
Using CuAg/Al2O3The method that catalyst to catalyzing hydrogenating levulic acid prepares gamma-valerolactone, specially:To reaction Levulic acid, reaction dissolvent and CuAg/Al are added in kettle2O3Catalyst is filled with hydrogen into reaction kettle, and heating reaction kettle reacts, Reaction temperature is 160-220 DEG C, and Hydrogen Vapor Pressure is 0.5~4.5MPa;The preferred CuAg/Al2O3The preparation method of catalyst Including preparation process in detail below:
(1) dissolve:It is 0.4~4mmolCuAg/g (γ-Al by Cu and Ag total load amounts2O3) weigh the nitrate of Cu and Ag And it is dissolved in deionized water, wherein Cu:The mol ratio of Ag is 1:20~10:1;
(2) impregnate:Carrier γ-Al are added in solution made from step (1)2O3, make carrier γ-Al2O3Solution is complete It absorbs, obtains dipping object;
(3) it is dry:The dipping object that step (2) obtains is stood 1 at room temperature~for 24 hours, be then placed in drying baker in 105~ Dry 10 at 150 DEG C~for 24 hours;
(4) roast:Dried dipping object is put into heating furnace under air atmosphere with the heating speed of 1~20 DEG C/min Rate is raised to 400~550 DEG C from room temperature, at this temperature 3~10h of constant temperature, and CuAg/Al is made2O3Catalyst.
Further, the reaction dissolvent is one kind in tetrahydrofuran and dioxane, preferentially using tetrahydrofuran.
Compared with prior art, the beneficial effects of the present invention are:
(1)CuAg/Al2O3Catalyst needs not move through reduction pretreatment, it can be in 180 DEG C, 1.4MPa under the promotion of Ag In-situ reducing generates catalytic activity under temperate condition, and the yield of gamma-valerolactone is close to 100%.Catalyst saves reduction pretreatment Step significantly reduces the operation and maintenance cost of catalytic reaction.
(2)CuAg/Al2O3Catalyst can inhibit Cu precipitations under 180 DEG C, 1.4MPa temperate conditions.Inhibit metal Precipitation not only improves catalyst stability, and is conducive to product separating-purifying.
(3)CuAg/Al2O3Catalyst can obtain very high activity and selectivity under 180 DEG C, 1.4MPa temperate conditions, And still there is good activity by recycled for multiple times, catalyst stability is fine.
Description of the drawings
Fig. 1 is CuAg/Al2O3Circular response in THF solution;
Fig. 2 is CuAg/Al2O3XPS phenetic analysis;
Fig. 3 is CuAg/Al2O3And Cu/Al2O3TPR table sign analysis.
Specific embodiment
The present invention is described in detail below by the drawings and specific embodiments, but is not limited the scope of the invention.Such as without special Illustrate, experimental method of the present invention is conventional method, and experiment equipment used, material, reagent etc. can be chemically public Department's purchase.Preferably, drying baker is vacuum drying chamber, heating furnace is Muffle furnace.
The intermittent reaction of embodiment 1-4 differential responses temperature
1. catalyst preparation:CuAg/Al is prepared using equi-volume impregnating2O3Catalyst concretely comprises the following steps:
(1) Vehicle element:Take a certain amount of γ-Al2O3Through temperature programming to 550 DEG C in Muffle furnace, at 550 DEG C Constant temperature calcining 3h;
(2)γ-Al2O3The measure of water absorption:Accurately weigh 1.0000g γ-Al2O3Deionized water is added dropwise dropwise, it is agitated Carrier of being subject to afterwards is wet glutinous, if sticky shape, is slowly siphoned away moisture with filter paper, the volume of deionized water added by record, is Saturated water adsorptive value is about that 0.8ml water is optimal, i.e. γ-Al2O3Water absorption be 0.8ml/g;
(3) solution is configured:1449.6mg Cu (NO are weighed respectively3)2·3H2O and 1018.98mg AgNO33ml is dissolved in go In ionized water, copper nitrate and silver nitrate solution are configured to;
(4) impregnate:Weigh the γ-Al after roasting in 5g steps (1)2O3Carrier is separately added into 2ml steps in 100ml beakers Suddenly the copper nitrate and silver nitrate solution configured in (2), quickly stirring 20min makes carrier then be stood at room temperature in wet glutinous shape 2-5h;
(5) it is dry:Sample after being stood in step (4) is placed in 105 DEG C of dry 12h in vacuum drying chamber, it is long with agate Time grinds, it is made to become powder;
(6) roast:Powdered samples prepared by step (5) are put into crucible, is placed in Muffle furnace and is arrived through temperature programming 450 DEG C, the constant temperature calcining 3h at 450 DEG C, sample sealed storage is taken out when temperature is down to 100 DEG C.
2. reaction test:Using the property of intermittent reaction test copper-silver bimetallic catalyst levulic acid hydrogenation reaction Can, it concretely comprises the following steps:
(1) 10ml reaction kettles are taken, add in 300.0mg levulic acids, 6ml tetrahydrofurans 150mgCu-Ag/Al thereto2O3 Catalyst (Cu and Ag molar ratios nCu:nAg=1:1, carrying capacity 1.6mmol/g), reaction kettle is tightened into simultaneously check device air-tightness, really 1.4MPa hydrogen is filled in the air tight backward kettle of protection device, heats reaction kettle, and starts stirring, mixing speed 400rpm rises Start timing when height is to assigned temperature, react 2h.
(2) after reaction, liquid product is collected, is analyzed with gas-chromatography.Catalyst is recycled by filtering
Wherein:C-LA (conversion ratio of levulic acid)=(amount of substance after the amount-LA reactions of LA initial substances)/LA startings Amount × 100% of substance
Amount × 100% of amount/LA initial substances of Y-GVL (yield of gamma-valerolactone)=GVL generation substances
S-GVL (selectivity of gamma-valerolactone)=Y-GVL (yield of gamma-valerolactone)/C-GVL (turns of gamma-valerolactone Rate) × 100%
Chromatographiccondition is:Using hydrogen flame detector (FID), hydrogen is as carrier gas, internal standard method, methyl iso-butyl ketone (MIBK) (MIBK) it is internal standard compound.
3. reaction result is shown in Table 1.
The result of 1 differential responses temperature of table
From embodiment 1-4 as it can be seen that 210 DEG C, LA can be converted completely during 2h.
The intermittent reaction of 5,6,7 different catalysts dosage of embodiment
1. catalyst preparation:With the catalyst preparation process in embodiment 1.
2. reaction test:With reaction test process in embodiment 1, the reaction time 4h will be changed to, reaction temperature will be fixed as 180 DEG C, the dosage of catalyst is shown in Table 2.
3. reaction result is shown in Table 2.
The result of 2 different catalysts dosage of table
Change catalyst amount, be selectively kept at more than 95%;When catalyst amount increases, reaction speed is accelerated.
The intermittent reaction of 7,8,9 differential responses time of embodiment
1. catalyst preparation:With the catalyst preparation process in embodiment 1.
2. reaction test:With reaction test process in embodiment 1, reaction temperature is fixed as 180 DEG C, the reaction time is shown in Table 3。
3. reaction result is shown in Table 3.
The result of 3 differential responses time of table
Be appropriately extended the reaction time, be conducive to LA and fully convert, when reacted between be 4h when, LA can be converted completely.
The intermittent reaction of 10,11,12 different hydrogen pressure of embodiment
1. catalyst preparation:With the catalyst preparation process in embodiment 1.
2. reaction test:With reaction test process in embodiment 1, the reaction time 0.5h will be changed to, reaction temperature will be fixed For 180 DEG C, reaction Hydrogen Vapor Pressure is shown in Table 4.
3. reaction result is shown in Table 4.
The result of 4 different hydrogen pressure of table
It is appropriate to increase Hydrogen Vapor Pressure, be conducive to LA and fully convert, when Hydrogen Vapor Pressure is 2.5MPa, LA can be converted completely.
The intermittent reaction of copper silver different proportion in 13,14,15,16 catalyst of embodiment
1. catalyst preparation:The CuAg/Al of different proportion is prepared using equi-volume impregnating2O3Catalyst, specific steps For:
(1) Vehicle element:With embodiment 1;
(2)γ-Al2O3The measure of water absorption:With embodiment 1;
(3) solution is configured:9664mg Cu (NO are weighed respectively3)2·3H2O and 6793.2mgAgNO3It is dissolved in 20ml deionizations In water, copper nitrate and silver nitrate solution are configured to;
(4) impregnate:Take three 100ml beakers, number 13,15,16.4ml silver nitrate solutions are added in into 13 beaker of number, 3ml copper nitrate solutions and 1ml silver nitrate solutions are added in the beaker of number 15,4ml copper nitrates are added in into the beaker of number 16 Solution weighs the γ-Al in three parts (1)2O3Carrier, every part of 5g are put in three beakers, and quickly stirring 20min makes carrier in wet glutinous Shape then stands 2-5h at room temperature.N has been made respectivelyCu:nAgFor 0:1、3:1、1:0 catalyst precursor;1:1 catalysis Agent presoma is prepared with embodiment 1;
(5) it is dry:With embodiment 1;
(6) roast:It will be with embodiment 1.
2. reaction test:With reaction test process in embodiment 1, the reaction time 3h will be changed to, reaction temperature will be fixed as 180 DEG C, nCu:nAgIt is shown in Table 5.
3. reaction result is shown in Table 5.
The result of copper silver different proportion in 5 catalyst of table
Work as n from table 5Cu:nAg=1:Reaction effect is best when 1, this illustrates the silver-colored needs one of the active ingredient copper of the catalyst The progress of the suitable efficient catalytic hydrogenation reaction of proportioning ability, in order to verify result above, we will distinguish in the reaction time again 1h, 2h and 4h are fixed as, above reaction has been carried out in the case where other conditions are constant, has drawn identical result.
The result that 1,17,18 levulic acid of embodiment reacts in different solvents
1. catalyst preparation:With the catalyst preparation process in embodiment 1.
2. reaction test:With reaction test process in embodiment 1, reaction temperature is fixed as 180 DEG C, solvent for use is shown in Table 6。
3. reaction result is shown in Table 6.
The result that 6 levulic acid of table reacts in different solvents
Reaction dissolvent has a significant impact reaction effect, and in the three kinds of solvents tested, tetrahydrofuran has optimal molten Agentization acts on.
The intermittent reaction of the catalyst levulic acid of the different carrying capacity of embodiment 1,19,20
1. catalyst preparation:The CuAg/Al of different proportion is prepared using equi-volume impregnating2O3Catalyst, specific steps For:
(1) Vehicle element:With embodiment 1;
(2)γ-Al2O3The measure of water absorption:With embodiment 1;
(3) solution is configured:362.4mg Cu (NO are weighed respectively3)2·3H2O and 254.745mgAgNO3Be dissolved in 3ml go from In sub- water, I solution of copper nitrate I and silver nitrate is configured to;3624mgCu (NO are weighed respectively3)2·3H2O and 2547.45mgAgNO3 It is dissolved in 3ml deionized waters, is configured to II solution of copper nitrate II and silver nitrate;
(4) impregnate:Take 2 100ml beakers, number 19,20.Respectively added in into 19 beaker of number 1 solution of 2ml silver nitrates and 1 solution of copper nitrate respectively adds in II solution of II solution of 2ml silver nitrates and copper nitrate into the beaker of number 20, weighs in two parts (1) γ-Al2O3Carrier, every part of 5g, is put in beaker respectively, and quickly stirring 20min makes carrier in wet glutinous shape, then quiet at room temperature Put 2-5h.The catalyst precursor that carrying capacity is 0.4mmol/g and 4.0mmol/g has been made respectively;Before the catalyst of 1.6mmol/g The preparation of body is driven with embodiment 1;
(5) it is dry:With embodiment 1;
(6) roast:It will be with embodiment 1.
2. reaction test:With reaction test process in embodiment 1, reaction temperature is fixed as 180 DEG C, catalyst loading is shown in Table 7.
3. reaction result is shown in Table 7.
The result of 7 different catalysts carrying capacity of table
It is appropriate to increase copper silver carrying capacity in catalyst, be conducive to LA and fully convert, but when carrying capacity is excessive, the conversion ratio of LA It reduces instead.
Test is precipitated in embodiment 21-24 metals
1. catalyst preparation:CuAg/Al2O3It prepares with the catalyst preparation process in embodiment 1, Cu/Al2O3It prepares same Catalyst preparation process in embodiment 16;Using CuNO3·3H2O and NaOH direct precipitation methods prepare Kocide SD powder;It will Obtained Kocide SD powder obtains cupric oxide powder in the 500 degree of roastings of groom's stove, by cupric oxide powder in 350 DEG C of H2Under atmosphere Reductase 12 h obtains Ni metal powder;
2. reaction test:With reaction test process in embodiment 1, the reaction time 4h will be changed to, reaction temperature will be fixed as 180 DEG C, metal amount of precipitation is shown in Table 8;
3. reaction result is shown in Table 8.
Test is precipitated in 8 metal of table
Levulic acid is only combined with the copper of oxidation state metallic copper on catalyst is caused largely to be precipitated, without with elemental copper knot It closes;The addition of Ag promotes the reduction of Cu in catalyst so that copper is also at reduction-state at reaction conditions, inhibits so as to reach The effect that Cu is precipitated.
Embodiment 25CuAg/Al2O3The circular response of catalyst
1. catalyst preparation:CuAg/Al2O3It prepares with the catalyst preparation process in embodiment 1, after being roasted in air Directly use.
2. reaction test:With reaction test process in embodiment 1, the reaction time 4h will be changed to, reaction temperature will be fixed as 180℃.The first round after reaction, with dropper suctions out supernatant in reaction tube, and catalyst is stayed after washing 2 times with THF and done down One wheel reaction.
3. reaction result is shown in Fig. 1.
As shown in Figure 1, CuAg/Al2O3Catalyst still has good stability by nine repetition reactions, and LA's turns Rate is still up to 100%.
26 catalyst characterization of embodiment
CuAg/Al shown in Fig. 22O3XPS characterization results before and after catalyst reacts under the conditions of 180 DEG C/1.4MPa.Fresh Contain copper oxide in catalyst, and there is no cupric in post catalyst reaction, illustrate that Cu is by in-situ reducing during the reaction. So the catalyst is without reduction pretreatment, during the reaction can in-situ reducing generate catalytic activity.In reduction-state Cu will not be precipitated, so CuAg/Al2O3Catalyst has the ability that Cu is precipitated of resisting.
Cu/Al shown in Fig. 32O3The reduction temperature of middle Cu is near 260 DEG C, significantly larger than 180 DEG C of reaction temperatures, and CuAg/ Al2O3The reduction temperature of middle Cu is near 140 DEG C, hence it is evident that less than 180 DEG C reaction temperatures, so CuAg/Al2O3It can be 180 ℃、1.4MPaH2Reaction condition under autoreduction.
Bibliography
[1] Shimizu K I, Kanno S, Kon K.Hydrogenation of levulinic acid to γ- Valerolactone by Ni and MoOx co-loaded carbon catalysts [J] .Green Chemistry, 2014,16 (8):3899-3903.
[2] Hengst K, Schubert M, Carvalho H W P, et al.Synthesis of γ- valerolactone by hydrogenation of levulinic acid over supported nickel Catalysts [J] .Applied Catalysis A General, 2015,502 (1):18-26.
[3] Hengne A M, Rode C V.Cu-ZrO2nanocomposite catalyst for selective Hydrogenation oflevulinic acid and its ester to γ-valerolactone [J], Green Chemistry, 2012,14 (4):1064-1072.
[4] Putrakumar B, Nagaraju N, KumarV P, et al.Hydrogenation oflevulinic acid toγ-valerolactone over copper catalysts supported onγ-Al2O3[J] .Catalysis Today, 2015,250:209-217.
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Claims (3)

  1. A kind of 1. method for preparing gamma-valerolactone, which is characterized in that into reaction kettle add in levulic acid, reaction dissolvent and CuAg/Al2O3Catalyst is filled with hydrogen into reaction kettle, and heating reaction kettle reaction, reaction temperature is 160-220 DEG C, hydrogen pressure Power is 0.5~4.5MPa, after reaction, collects liquid product.
  2. 2. according to the method described in claim 1, it is characterized in that, the reaction dissolvent is in tetrahydrofuran and dioxane One kind.
  3. 3. according to the method described in claim 1, it is characterized in that, the reaction dissolvent is tetrahydrofuran.
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