CN108041141A - A kind of lobster process units using ultrasonic cleaning - Google Patents
A kind of lobster process units using ultrasonic cleaning Download PDFInfo
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- CN108041141A CN108041141A CN201710928572.XA CN201710928572A CN108041141A CN 108041141 A CN108041141 A CN 108041141A CN 201710928572 A CN201710928572 A CN 201710928572A CN 108041141 A CN108041141 A CN 108041141A
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- lobster
- ultrasonic cleaning
- service sink
- pond
- cleaning
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/021—Cleaning operations on shellfish, e.g. evisceration, brushing
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/023—Conveying, feeding or aligning shellfish
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of lobster process units using ultrasonic cleaning, including the first conveying device, ultrasonic cleaning equipment, the first cleaning device, the second cleaning device, high temperature poaching devices and the second conveying device installed successively in the horizontal direction, first conveying device includes transfer gantry, power roller is respectively equipped with along the both ends of transfer gantry length direction, conveyer belt is equipped between power roller, the first conveying device is identical with the second transport conveyor constructions；Ultrasonic cleaning equipment includes ultrasonic cleaning pond, supersonic generator is equipped in ultrasonic cleaning pond lower end, transmission device is equipped in ultrasonic cleaning pond, transmission device includes the lobster being arranged in ultrasonic cleaning pond transmission stent, lobster transmits stent one end and coordinates with conveyer belt, the other end stretches out ultrasonic cleaning pond and coordinates with the first cleaning device, and lobster transmission stent is equipped with lobster conveyer belt.
Description
Technical field
The present invention relates to lobster process units, specifically a kind of lobster process units using ultrasonic cleaning.
Background technology
As market is continuously improved for the demand of lobster, the cleaning requirement of lobster is higher and higher, and people are for defending
The problem of raw, sees increasingly heavier that the clean level of lobster becomes an important factor for people consider, existing cleaning technique can only
Lobster part foreign matter is removed, other harmful substances such as in vivo heavy metal of lobster are difficult to remove, and the prior art is difficult to meet city
The demand of field, the degree of automation is low, at low cost, does not adapt to the demand in market.
The content of the invention
The technical problems to be solved by the invention are, the shortcomings that for the more than prior art, propose a kind of to utilize ultrasonic wave
The lobster process units of cleaning, is not only simple in structure, and easy to operate, high degree of automation is at low cost, securely and reliably, uses the longevity
Life length, the harmful substances such as the in vivo heavy metal of lobster, medicament residue can effectively be removed, be inhibited and be killed
Extremely, increase edible safety and reliability, meet the needs of market.
In order to solve the above-mentioned technical problem, the technical scheme is that being accomplished by the following way：A kind of utilize surpasses
The lobster process units of sound wave cleaning, including install successively in the horizontal direction the first conveying device, ultrasonic cleaning equipment, the
One cleaning device, the second cleaning device, high temperature poaching devices and the second conveying device,
First conveying device includes transfer gantry, and power roller is respectively equipped with along the both ends of transfer gantry length direction, power roller it
Between be equipped with conveyer belt, the first conveying device is identical with the second transport conveyor constructions；
Ultrasonic cleaning equipment includes ultrasonic cleaning pond, and supersonic generator, ultrasonic wave are equipped in ultrasonic cleaning pond lower end
Transmission device is equipped in service sink, transmission device includes the lobster being arranged in ultrasonic cleaning pond transmission stent, lobster transmission
Stent one end coordinates with conveyer belt, and the other end stretches out ultrasonic cleaning pond and coordinates with the first cleaning device, on lobster transmission stent
Equipped with lobster conveyer belt；
First cleaning device includes the first service sink, is equipped with and mutually isostructural biography in ultrasonic cleaning equipment in the first service sink
Device is sent, the part that the first service sink is stretched out in lobster transmission stent is equipped with spray equipment, and spray equipment includes stent, along stent
Length direction is equipped with multiple nozzles；
Second cleaning device is identical with the first cleaning device structure, and the second cleaning device includes the second service sink, wherein second is clear
The one end of lobster transmission stent away from the first cleaning device in wash pool is equipped with circular arc guide baffle plate, in circular arc guide baffle plate low side
Place is equipped with high temperature poaching devices；
High temperature poaching devices include heating bath, and heating bath lower end is equipped with heater, and heating bath also is provided with and ultrasonic cleaning equipment
Middle mutually isostructural transmission device, the transmission device are engaged with the second conveying device；
Filler pipe, air inlet pipe, high-pressure pump are equipped on ultrasonic cleaning pond, the first service sink, the second service sink and heating bath,
High-pressure pump is connected with air inlet pipe, and filler pipe is connected with external water pump, in ultrasonic cleaning pond, the first service sink, second clearly
Snorkel is equipped in wash pool, snorkel is connected with air inlet pipe, is equipped with the first venthole along the surface of snorkel length direction, is led to
The both sides in air tubing length direction are equipped with the second venthole；
The application method of lobster process units clicks step progress：
Step 1：First by the required water of ultrasonic cleaning pond, the first service sink, the second service sink and heating bath injection, then will
Heater in heating bath is opened, and the water in heating bath is heated to fluidized state, is then turned on supersonic generator, by ultrasound
The set of frequency of ripple opens high-pressure pump and air is injected into water at 3200-3800 hertz, and the water in pond is made to roll,
Form vortex；
Step 2：Lobster is uniformly positioned in the first conveying device, then lobster enters in ultrasonic cleaning equipment, wherein
Lobster is 3-5min in ultrasonic cleaning pond scavenging period, is 5-7min in the scavenging period of the first service sink, in the second cleaning
The scavenging period in pond is 2-3min, is 5-8min in the high temperature boiling time of heating bath；
Step 3：When lobster is into the second conveying device, 60-80 DEG C is air-cooled to, is then placed in storage frame, and packed,
Then keep in cold storage.
In this way, by technical scheme, it is that lobster is clear that ultrasonic cleaning technology is applied to lobster cleaning field
A breakthrough of technology is washed, high-frequency ultrasonic is used in the technical program, and the sine wave that ultrasonic wave is sent is per second for 3200-
3800 hertz, in combination with the effect of high-pressure pump, air is squeezed into snorkel by high-pressure pump, and snorkel sets the first ventilation
Hole, the second venthole, the upward outlet of the first venthole, the second venthole is to both sides outlet, by basin side wall after the outlet of both sides
Refraction forms vortex, and the vortex of formation can overturn lobster for 360 ° in pond, and the sine wave that ultrasonic wave is sent connects with lobster
It touches, simultaneously because the refraction action of water, sine wave is acted on repeatedly on the surface of lobster, and the number of effect generates qualitative change, energy
It is enough that the harmful substances such as heavy metal, the pesticide residue in lobster body, in surface are removed, inhibited and killed, at the same time
Sine wave that ultrasonic wave the is sent key parameter per second for 3200-3800 hertz of cost the technical program is not simple more
Secondary experiment can obtain, but by largely testing and detecting, and it is a series of responsible to combine species, the growing environment of lobster etc.
Analyze obtained data, which is the core technology of the technical program, the eddy-current technique and ultrasonic wave in the technical program
It is used in conjunction with and the core technology of the technical program, the technical program has filled up the blank of lobster field cleaning, have unprecedented
Influence.
The technical solution that further limits of the present invention is：
The foregoing lobster process units using ultrasonic cleaning, heating bath are equipped with cover board, set cover board that can play heat preservation
Effect, reduce cooling velocity, while foreign matter can be blocked and fallen into pond, it is safe.
The foregoing lobster process units using ultrasonic cleaning, air inlet pipe are equipped with anti-water recovery apparatus, anti-water recovery apparatus bag
Include the U-tube connected with air inlet pipe, U-tube upper surface be higher by respectively ultrasonic cleaning pond, the first service sink, the second service sink and
The upper surface of heating bath sets U-tube that can avoid aqueous reflux, simple in structure, safe.·
The foregoing lobster process units using ultrasonic cleaning, lobster conveyer belt are equidistantly equipped with multiple gears along its length
Item sets blend stop that can uniformly be sequentially transmitted lobster, avoids accumulating.
The foregoing lobster process units using ultrasonic cleaning, the first conveying device, ultrasonic cleaning equipment, first are clearly
Cleaning device, the second cleaning device, high temperature poaching devices and the second conveying device form lobster production line, the one of lobster production line
Side is equipped with tempered glass, and opposite side is equipped with asbestos baffle, sets tempered glass that can play the sine wave that isolation ultrasonic wave is sent
Be used as, while can supply to visit personal observations' production procedure, set asbestos baffle that can play the sine that sends of isolation ultrasonic wave
Ripple is used as, and insulation blocking is carried out to the personnel that next door workshop is packaged.
The beneficial effects of the invention are as follows：It is lobster cleaning technique that ultrasonic cleaning technology is applied to lobster cleaning field
One is broken through, and using high-frequency ultrasonic in the technical program, and the sine wave that ultrasonic wave is sent is per second for 3200-3800 hertz
Hereby, in combination with the effect of high-pressure pump, air is squeezed into snorkel by high-pressure pump, and snorkel sets the first venthole, second
Venthole, the upward outlet of the first venthole, the second venthole are reflected, shape to both sides outlet after the outlet of both sides by basin side wall
Into vortex, the vortex of formation can overturn lobster for 360 ° in pond, and the sine wave that ultrasonic wave is sent is contacted with lobster, simultaneously
Due to the refraction action of water, sine wave is acted on repeatedly on the surface of lobster, and the number of effect generates qualitative change, can be by lobster
In vivo, the harmful substances such as the heavy metal in surface, pesticide residue are removed, inhibited and killed, and at the same time ultrasonic wave is sent out
The sine wave key parameter per second for 3200-3800 hertz of cost the technical program gone out, is not that simple many experiments can
, but by largely testing and detecting, and combine a series of responsible analyses such as species, the growing environment of lobster and obtain
Data, which is the core technology of the technical program, and the eddy-current technique and ultrasonic wave in the technical program are used in conjunction with,
And the core technology of the technical program, the technical program have filled up the blank of lobster field cleaning, have unprecedented influence.
Description of the drawings
Fig. 1 is the front view of the present invention；
Fig. 2 is the top view of the present invention；
Fig. 3 is the structure diagram of the present invention；
Fig. 4 is the close-up schematic view of A in Fig. 1；
Fig. 5 is the close-up schematic view of B in Fig. 3；
Fig. 6 is the structure diagram of Center Vent tube of the present invention；
Wherein：1- transfer gantries, 2- power rollers, 3- conveyer belts, 4- ultrasonic cleanings pond, 5- supersonic generators, 6- lobsters pass
Send stent, 7- lobster conveyer belts, the first service sinks of 8-, 9- stents, 10- nozzles, 11- circular arc guide baffle plates, 12- heating baths, 13-
Heater, the second service sinks of 14-, 15- filler pipes, 16- air inlet pipe, 17- high-pressure pumps, 18- snorkels, the first ventholes of 19-,
The second ventholes of 20-, 21-U shape pipes, 22- tempered glass, 23- asbestos baffles, 24- blend stops.
Specific embodiment
The present invention is described in further detail below；
Embodiment 1
A kind of lobster process units using ultrasonic cleaning provided in this embodiment, including install successively in the horizontal direction
One conveying device, ultrasonic cleaning equipment, the first cleaning device, the second cleaning device, high temperature poaching devices and the second conveying dress
It puts,
First conveying device includes transfer gantry 1, and power roller 2, power roller are respectively equipped with along the both ends of 1 length direction of transfer gantry
Conveyer belt 3 is equipped between 2, the first conveying device is identical with the second transport conveyor constructions；
Ultrasonic cleaning equipment includes ultrasonic cleaning pond 4, and supersonic generator 5, ultrasound are equipped in 4 lower end of ultrasonic cleaning pond
Transmission device is equipped in ripple service sink 4, transmission device includes the lobster being arranged in ultrasonic cleaning pond 4 transmission stent 6, lobster
Transmission 6 one end of stent coordinates with conveyer belt 3, and the other end stretches out ultrasonic cleaning pond 4 and the first cleaning device coordinates, lobster transmission
Stent 6 is equipped with lobster conveyer belt 7；
First cleaning device includes the first service sink 8, be equipped in the first service sink 8 with it is mutually isostructural in ultrasonic cleaning equipment
Transmission device, the part that the first service sink 8 is stretched out in lobster transmission stent 6 are equipped with spray equipment, and spray equipment includes stent 9,
12 nozzles 10 are equipped with along 9 length direction of stent；
Second cleaning device is identical with the first cleaning device structure, and the second cleaning device includes the second service sink 14, wherein second
The one end of lobster transmission stent 6 away from the first cleaning device in service sink 14 is equipped with circular arc guide baffle plate 11, is guided in circular arc
11 lower end of baffle is equipped with high temperature poaching devices；
High temperature poaching devices include heating bath 12, and 12 lower end of heating bath is equipped with heater 13, and heating bath 12 also is provided with and ultrasonic wave
Mutually isostructural transmission device in cleaning device, the transmission device are engaged with the second conveying device；
Filler pipe 15, air inlet pipe are equipped on ultrasonic cleaning pond 4, the first service sink 8, the second service sink 14 and heating bath 12
16th, high-pressure pump 17, high-pressure pump 17 are connected with air inlet pipe 16, and filler pipe 15 is connected with external water pump, in ultrasonic cleaning
Snorkel 18 is equipped in pond 4, the first service sink 8, the second service sink 14, snorkel 18 is connected with air inlet pipe 16, along snorkel 18
The surface of length direction is equipped with the first venthole 19, and the both sides of 18 length direction of snorkel are equipped with the second venthole 20；Heating
Pond 12 is equipped with cover board 18, sets cover board that can play the role of heat preservation, reduces cooling velocity, while can block foreign matter and fall into
It is safe in pond.
Air inlet pipe 16 is equipped with anti-water recovery apparatus, and anti-water recovery apparatus includes the U-tube 21 connected with air inlet pipe 16, U-tube 21
Upper surface is higher by the upper surface of ultrasonic cleaning pond 4, the first service sink 8, the second service sink 14 and heating bath 12 respectively.
Lobster conveyer belt 7 along its length equidistantly be equipped with blend stop 24, set blend stop can uniformly by lobster successively
Transmission, avoids accumulating.
First conveying device, ultrasonic cleaning equipment, the first cleaning device, the second cleaning device, high temperature poaching devices and
Second conveying device forms lobster production line, and tempered glass 22 is equipped in the one side of lobster production line, and opposite side is kept off equipped with asbestos
Plate 23；
The application method of lobster process units clicks step progress：
Step 1：Ultrasonic cleaning pond 4, the first service sink 8, the second service sink 14 and heating bath 12 are first injected into required water,
Then the heater 13 in heating bath 12 is opened, the water in heating bath 12 is heated to fluidized state, is then turned on ultrasonic wave
Generator 5 by the set of frequency of ultrasonic wave at 3200 hertz, and opens high-pressure pump 17 and air is injected into water, makes pond
In water rolling, formed vortex；
Step 2：Lobster is uniformly positioned in the first conveying device, then lobster enters in ultrasonic cleaning equipment, wherein
Lobster is 3min in ultrasonic cleaning pond scavenging period, is 5min in the scavenging period of the first service sink, in the second service sink
Scavenging period is 2min, is 5min in the high temperature boiling time of heating bath；
Step 3：When lobster is into the second conveying device, 60 DEG C are air-cooled to, is then placed in storage frame, and packed, so
After keep in cold storage.
Embodiment 2
A kind of lobster process units using ultrasonic cleaning provided in this embodiment, the structure are identical with the structure of embodiment 1；
The application method of wherein lobster process units clicks step progress：
Step 1：Ultrasonic cleaning pond 4, the first service sink 8, the second service sink 14 and heating bath 12 are first injected into required water,
Then the heater 13 in heating bath 12 is opened, the water in heating bath 12 is heated to fluidized state, is then turned on ultrasonic wave
Generator 5 by the set of frequency of ultrasonic wave at 3800 hertz, and opens high-pressure pump 17 and air is injected into water, makes pond
In water rolling, formed vortex；
Step 2：Lobster is uniformly positioned in the first conveying device, then lobster enters in ultrasonic cleaning equipment, wherein
Lobster is 5min in ultrasonic cleaning pond scavenging period, is 7min in the scavenging period of the first service sink, in the second service sink
Scavenging period is 3min, is 8min in the high temperature boiling time of heating bath；
Step 3：When lobster is into the second conveying device, 80 DEG C are air-cooled to, is then placed in storage frame, and packed, so
After keep in cold storage.
Embodiment 3
A kind of lobster process units using ultrasonic cleaning provided in this embodiment, the structure are identical with the structure of embodiment 1；
The application method of wherein lobster process units clicks step progress：
Step 1：Ultrasonic cleaning pond 4, the first service sink 8, the second service sink 14 and heating bath 12 are first injected into required water,
Then the heater 13 in heating bath 12 is opened, the water in heating bath 12 is heated to fluidized state, is then turned on ultrasonic wave
Generator 5 by the set of frequency of ultrasonic wave at 3600 hertz, and opens high-pressure pump 17 and air is injected into water, makes pond
In water rolling, formed vortex；
Step 2：Lobster is uniformly positioned in the first conveying device, then lobster enters in ultrasonic cleaning equipment, wherein
Lobster is 4min in ultrasonic cleaning pond scavenging period, is 6min in the scavenging period of the first service sink, in the second service sink
Scavenging period is 3min, is 6min in the high temperature boiling time of heating bath；
Step 3：When lobster is into the second conveying device, 65 DEG C are air-cooled to, is then placed in storage frame, and packed, so
After keep in cold storage.
Above example is not only simple in structure, easy to operate, and high degree of automation is at low cost, securely and reliably, service life
It is long, can effectively the harmful substances such as the in vivo heavy metal of lobster, medicament residue be removed, inhibited and killed,
Increase edible safety and reliability, meet the needs of market.
Above example is merely illustrative of the invention's technical idea, it is impossible to protection scope of the present invention is limited with this, it is every
According to technological thought proposed by the present invention, any change done on the basis of technical solution each falls within the scope of the present invention
Within.
Claims (5)
1. a kind of lobster process units using ultrasonic cleaning, including install successively in the horizontal direction the first conveying device,
Ultrasonic cleaning equipment, the first cleaning device, the second cleaning device, high temperature poaching devices and the second conveying device, feature exist
In：
First conveying device includes transfer gantry（1）, along the transfer gantry（1）The both ends of length direction are respectively equipped with dynamic
Power roller（2）, the power roller（2）Between be equipped with conveyer belt（3）, first conveying device and the second transport conveyor constructions phase
Together；
The ultrasonic cleaning equipment includes ultrasonic cleaning pond（4）, in the ultrasonic cleaning pond（4）Lower end is equipped with ultrasonic wave
Generator（5）, the ultrasonic cleaning pond（4）In be equipped with transmission device, the transmission device include be arranged on ultrasonic cleaning
Pond（4）In lobster transmission stent（6）, the lobster transmission stent（6）One end and conveyer belt（3）Cooperation, the other end stretch out super
Sound wave service sink（4）Coordinate with the first cleaning device, the lobster transmits stent（6）It is equipped with lobster conveyer belt（7）；
First cleaning device includes the first service sink（8）, first service sink（8）In be equipped with and ultrasonic cleaning equipment
Middle mutually isostructural transmission device transmits stent in the lobster（6）Stretch out the first service sink（8）Part be equipped with spray fill
It puts, the spray equipment includes stent（9）, along the stent（9）Length direction is equipped with multiple nozzles（10）；
Second cleaning device is identical with the first cleaning device structure, and the second cleaning device includes the second service sink（14）,
In the second service sink（14）In lobster transmission stent（6）One end away from the first cleaning device is equipped with circular arc guide baffle plate
（11）, in the circular arc guide baffle plate（11）Lower end is equipped with high temperature poaching devices；
The high temperature poaching devices include heating bath（12）, the heating bath（12）Lower end is equipped with heater（13）, the heating
Pond（12）It also is provided with matching with mutually isostructural transmission device in ultrasonic cleaning equipment, the transmission device and the second conveying device
It closes；
The ultrasonic cleaning pond（4）, the first service sink（8）, the second service sink（14）And heating bath（12）On be equipped with plus water
Pipe（15）, air inlet pipe（16）, high-pressure pump（17）, the high-pressure pump（17）With air inlet pipe（16）Connection, the filler pipe
（15）It is connected with external water pump, in the ultrasonic cleaning pond（4）, the first service sink（8）, the second service sink（14）In be equipped with
Snorkel（18）, the snorkel（18）With air inlet pipe（16）Connection, along the snorkel（18）It is set directly over length direction
There is the first venthole（19）, snorkel（18）The both sides of length direction are equipped with the second venthole（20）；
The application method of the lobster process units clicks step progress：
Step 1：First by ultrasonic cleaning pond（4）, the first service sink（8）, the second service sink（14）And heating bath（12）Injection institute
The water needed, then by heating bath（12）In heater（13）It opens, by heating bath（12）In water be heated to fluidized state,
It is then turned on supersonic generator（5）, by the set of frequency of ultrasonic wave at 3200-3800 hertz, and open high-pressure pump
（17）Xiang Shuizhong injects air, and the water in pond is made to roll, and forms vortex；
Step 2：Lobster is uniformly positioned in the first conveying device, then lobster enters in ultrasonic cleaning equipment, wherein
Lobster is 3-5min in ultrasonic cleaning pond scavenging period, is 5-7min in the scavenging period of the first service sink, in the second cleaning
The scavenging period in pond is 2-3min, is 5-8min in the high temperature boiling time of heating bath；
Step 3：When lobster is into the second conveying device, 60-80 DEG C is air-cooled to, is then placed in storage frame, and packed,
Then keep in cold storage.
2. the lobster process units according to claim 1 using ultrasonic cleaning, it is characterised in that：The heating bath
（12）It is equipped with cover board（18）.
3. the lobster process units according to claim 1 using ultrasonic cleaning, it is characterised in that：The air inlet pipe
（16）Equipped with anti-water recovery apparatus, the anti-water recovery apparatus includes and air inlet pipe（16）The U-tube of connection（21）, the U-tube
（21）Upper surface is higher by ultrasonic cleaning pond respectively（4）, the first service sink（8）, the second service sink（14）And heating bath（12）'s
Upper surface.
4. the lobster process units according to claim 1 using ultrasonic cleaning, it is characterised in that：The lobster transmission
Band（7）Multiple blend stops are equidistantly equipped with along its length（24）.
5. the lobster process units according to claim 1 using ultrasonic cleaning, it is characterised in that：First conveying
Device, ultrasonic cleaning equipment, the first cleaning device, the second cleaning device, high temperature poaching devices and the second conveying device are formed
Lobster production line is equipped with tempered glass in the one side of the lobster production line（22）, opposite side is equipped with asbestos baffle（23）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710928572.XA CN108041141A (en) | 2017-10-09 | 2017-10-09 | A kind of lobster process units using ultrasonic cleaning |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710928572.XA CN108041141A (en) | 2017-10-09 | 2017-10-09 | A kind of lobster process units using ultrasonic cleaning |
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| CN108041141A true CN108041141A (en) | 2018-05-18 |
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ID=62119434
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Cited By (1)
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| EP3656219A1 (en) * | 2018-11-22 | 2020-05-27 | Christin Klever | Method and device for the mechanical peeling of arthropods, in particular crabs |
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Application publication date: 20180518 |