CN108035866B - Exhaust valve plate assembly for reciprocating compressor - Google Patents

Exhaust valve plate assembly for reciprocating compressor Download PDF

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Publication number
CN108035866B
CN108035866B CN201711304496.1A CN201711304496A CN108035866B CN 108035866 B CN108035866 B CN 108035866B CN 201711304496 A CN201711304496 A CN 201711304496A CN 108035866 B CN108035866 B CN 108035866B
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China
Prior art keywords
valve plate
reed
lift limiter
exhaust valve
valve
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CN201711304496.1A
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CN108035866A (en
Inventor
韩宝坤
魏国
鲍怀谦
王鹏
刘西洋
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Publication of CN108035866A publication Critical patent/CN108035866A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10Adaptations or arrangements of distribution members
    • F04B39/102Adaptations or arrangements of distribution members the members being disc valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Check Valves (AREA)

Abstract

The invention discloses an exhaust valve plate assembly for a reciprocating compressor, which comprises a valve plate, a lift limiter, an exhaust valve plate, a valve reed and an elastic damping structure, wherein the valve plate is arranged on the valve plate; the valve plate is provided with a mounting groove for mounting the lift limiter, the valve reed and the exhaust valve plate, the lift limiter, the valve reed and the exhaust valve plate are sequentially stacked from top to bottom at the mounting groove, and an exhaust hole is formed in the mounting groove; the head of the valve reed and the head of the exhaust valve plate are compacted and fixed under the action of the lift limiter, the tail of the valve reed and the tail of the exhaust valve plate can move up and down under the action of air flow of the exhaust hole, when the valve reed and the exhaust valve plate move upwards, the valve reed touches the elastic damping structure, and the valve reed cannot be in direct contact with the lift limiter under the action of the elastic damping structure. The invention reduces the tremble and delayed closing phenomena of the valve plate, buffers the impact of the valve plate on the lift limiter when the valve plate is opened, prolongs the service life of the valve plate and reduces the noise.

Description

Exhaust valve plate assembly for reciprocating compressor
Technical Field
The invention belongs to the technical field of refrigeration compressors, and particularly relates to an exhaust valve plate assembly for a reciprocating compressor.
Background
The compressor is an important component of the refrigerator, and mainly has the function of supplying the refrigerant to the whole refrigeration cycle system, the refrigeration compressor mainly has two working processes, one is a suction process and the other is a discharge process, the suction process and the discharge process are mainly realized through the reciprocating motion of a piston of the refrigeration compressor, and in order to realize the two processes, the valve plate assembly is also necessary to comprise the matching of a valve plate assembly, and the valve plate assembly consists of a suction valve plate, a valve plate and a discharge valve plate, and the valve plate assembly mainly has the function of controlling the flow direction of the gas, because the suction process and the discharge process are not separated from the suction or the discharge of the refrigerant.
The compressor is also a main noise source of the refrigerator, and the reduction of the refrigerator noise has important significance for improving the working and living environments of people. The compressor efficiency depends firstly on the air valve, and the abnormal movement (flutter and closing delay) of the valve plate is a main reason for generating extra flow loss and is a main part for generating noise sources.
When the exhaust valve block moves, the tail end of the exhaust valve block is opened firstly due to the flow of gas and directly impacts the lift limiter, and when the curvature of the root of the valve block is equal to the arc of the lift limiter, the valve block starts to be wound with the lift limiter. In order to prevent the exhaust valve from directly striking the lift limiter, it is necessary to add a valve reed between the exhaust valve and the lift limiter as a buffer member, not only to directly reduce damage to the exhaust valve due to repeated striking, but also to reduce noise to some extent.
For the existing exhaust valve structure, two abnormal phenomena of valve plate tremble and delayed closing are easy to occur in the movement of the exhaust valve plate.
By delayed closing is meant that the valve plate after opening impinges on the lift limiter, and after a slight rebound, again impinges on the lift limiter until the valve plate begins to close. The valve plate is closed by the valve plate due to the small rigidity, so that the valve plate is long in closing process and slow in seating speed, and the valve plate is not closed when the piston reaches the dead point position, and the valve plate cannot fall to the valve plate until the piston moves reversely for a period of time.
The judder is that after the valve plate passes over the balance position, the valve plate does not slowly return to the balance position, but is flushed away in the opposite direction, so that the air valve is partially closed, the discharge of a part of air is blocked, the pressure is increased, the valve plate is flushed out of the valve plate again, and the process is repeated. The valve plate may actually contact the valve plate multiple times during the opening cycle of each valve.
The two abnormal movement phenomena can aggravate the damage of the valve plate and improve the operation noise of the compressor.
It is seen that there is a need for further improvements and enhancements in the art.
Disclosure of Invention
The invention provides an exhaust valve plate component for a reciprocating compressor, which can reduce damage to a valve plate caused by repeated impact on the premise of not influencing the opening and closing of the exhaust valve plate, avoid two abnormal movement phenomena of the valve plate and reduce noise to a certain extent.
The technical scheme adopted by the invention is as follows:
an exhaust valve plate assembly for a reciprocating compressor, comprising a valve plate, a lift limiter and an exhaust valve plate, the exhaust valve plate assembly further comprising a valve reed and an elastic damping structure; the valve plate is provided with a mounting groove for mounting the lift limiter, the valve reed and the exhaust valve plate, the lift limiter, the valve reed and the exhaust valve plate are sequentially stacked from top to bottom at the mounting groove, and an exhaust hole is formed in the mounting groove; the head of the valve reed and the head of the exhaust valve plate are compacted and fixed under the action of the lift limiter, the tail of the valve reed and the tail of the exhaust valve plate can move up and down under the action of air flow of the exhaust hole, when the exhaust valve plate moves upwards, the exhaust hole is opened, and when the exhaust valve plate moves downwards, the exhaust hole can be closed; the elastic damping structure is arranged on the lift limiter and is positioned between the valve reed and the lift limiter, when the valve reed and the exhaust valve plate move upwards, the valve reed touches the elastic damping structure, and the valve reed cannot be in direct contact with the lift limiter under the action of the elastic damping structure.
The valve reed is provided with a first transition part, the section of the first transition part along the length extending direction of the valve reed is arc-shaped and protruding, the first transition part is close to the tail of the valve reed, the protruding direction of the first transition part faces the lift limiter, and when the valve reed moves upwards, the first transition part touches the elastic damping structure.
The length of the valve reed is greater than that of the exhaust valve plate, and the tail part of the exhaust valve plate is opposite to the first transition part.
The lift limiter is provided with a second transition part, the section of the second transition part along the length extending direction of the lift limiter is in an arc-shaped bulge, the second transition part is positioned in the middle of the lift limiter, the bulge of the second transition part faces to one side far away from a valve reed, and the elastic damping structure is arranged at the bottom end of the second transition part; the radius of curvature of the first transition portion is smaller than the radius of curvature of the second transition portion.
The valve reed is provided with a third transition part, the section of the third transition part along the length extension direction of the valve reed is in an arc-shaped bulge, the third transition part is close to the head part of the valve reed, and the bulge of the third transition part faces the lift limiter; the lift limiter is provided with a fourth transition part which is arc-shaped and is recessed towards the interior of the lift limiter; when the valve reed moves upwards, the third transition part enters the fourth transition part; the radius of curvature of the third transition is smaller than the radius of curvature of the fourth transition.
The elastic damping structure comprises a positioning column and an elastic strip arranged on the positioning column, the positioning column is arranged on the lift limiter, and the installation position of the elastic strip on the positioning column is adjustable.
The locating column is the screw, the elastic strip is installed through two fastening nuts on the screw, and the one end clamp of elastic strip is established between two fastening nuts, can adjust the distance of elastic strip for the valve reed through adjusting the position of two fastening nuts on the screw.
The bottom end of the head part of the lift limiter is provided with a pressing block used for pressing the head part of the valve reed and the head part of the exhaust valve plate in the mounting groove.
One end in the mounting groove is provided with two first limiting bosses, and the two first limiting bosses are matched with the inner wall of the mounting groove to form a first limiting groove matched with the head of the valve reed and the head of the exhaust valve plate; the other end in the mounting groove is provided with a second limiting boss, and the second limiting boss is matched with the bottom end surface of the mounting groove to form a U-shaped groove matched with the tail part of the valve reed; the first limiting boss and the second limiting boss are the same in height.
The head of lift limiter is provided with first buckle, and the afterbody of lift limiter is provided with the second buckle, and the lift limiter passes through first buckle and second buckle setting at the top of standing groove.
By adopting the technical scheme, the invention has the following beneficial effects:
1. the arrangement of the second transition part of the valve reed slows down the impact on the lift limiter in the rising process of the valve reed and the exhaust valve plate, and the arrangement of the first transition part of the valve reed reduces the impact on the valve plate when the exhaust valve plate is closed, prolongs the service life of the exhaust valve plate and reduces noise.
2. According to the invention, the elastic damping structure is arranged between the valve reed and the lift limiter, when negative pressure occurs, the exhaust valve plate can move beyond the balance position of the valve reed, at the moment, the elastic damping structure utilizes the self rigidity to block the vibration of the exhaust valve plate, and meanwhile, when the exhaust valve plate is closed, the elastic damping structure utilizes the self rigidity to assist the exhaust valve plate to be quickly closed, so that the vibration and delayed closing phenomena of the exhaust valve plate can be reduced to a certain extent.
Drawings
Fig. 1 is an overall assembly view of the present invention.
Fig. 2 is an exploded view of the present invention.
FIG. 3 is an isometric view of a lift limiter of the present invention.
Figure 4 is an isometric view of a valve reed of the present invention.
Fig. 5 is an isometric view of an exhaust valve plate in the present invention.
Fig. 6 is an isometric view of an elastic damping structure in accordance with the present invention.
Fig. 7 is an isometric view of a valve plate in the present invention.
FIG. 8 is a schematic view of the lift limiter, valve reed, exhaust valve plate and elastic damping structure of the present invention when the exhaust valve plate is opened.
Wherein,
1. the lift limiter 11, the second transition 12, the fourth transition 13, the pressing block 14, the head 15 of the lift limiter, the tail 16 of the lift limiter, the first buckle 17, the second buckle 2, the valve reed 21, the head 22 of the valve reed, the tail 23 of the valve reed, the first transition 24, the second transition 3, the exhaust valve plate 31, the head 32 of the exhaust valve plate, the tail 4 of the exhaust valve plate, the valve plate 41, the mounting groove 42, the first limiting boss 43, the second limiting boss 44, the exhaust hole 5, the elastic damping structure 51, the positioning column 52, the elastic strip 53, the fastening nut
Detailed Description
The invention will be described in further detail with reference to the drawings and specific examples, but the invention is not limited to these examples.
As shown in fig. 1 to 7, an exhaust valve plate assembly for a reciprocating compressor, which includes a valve plate 4, a lift limiter 1, and an exhaust valve plate 3, further includes a valve reed 2 and an elastic damping structure 5. The valve plate 4 is provided with a mounting groove 41 for mounting the lift limiter 1, the valve reed 2 and the exhaust valve plate 3, and the lift limiter 1, the valve reed 2 and the exhaust valve plate 3 are sequentially stacked at the mounting groove 41 from top to bottom.
The head of the lift limiter 1 is provided with a first buckle 16, the tail of the lift limiter 1 is provided with a second buckle 17, and the lift limiter 1 is arranged at the top of the placement groove 41 through the first buckle 16 and the second buckle 17. The head 14 and tail of the lift limiter are in an interference fit with the seating groove 41.
One end is provided with first spacing boss 42 in the mounting groove 41, and two first spacing bosses 42 cooperate between two first spacing bosses 42 and the inner wall of mounting groove 41 to form with the head 21 of valve reed and the first spacing groove of the head 31 looks adaptation of exhaust valve block. The other end in the mounting groove 41 is provided with a second limiting boss 43, and the second limiting boss 43 is matched with the bottom end surface of the mounting groove 41 to form a U-shaped groove matched with the tail 22 of the valve reed. The first limiting boss 42 and the second limiting boss 43 have the same height, and are both h. The theoretical maximum opening height of the exhaust valve plate 3 is the same as the heights of the first limit boss and the second limit boss, and h is also the same.
The bottom end of the head 14 of the lift limiter is provided with a pressing block 13 for pressing the head 21 of the valve reed and the head 31 of the discharge valve plate into the seating groove 41. The head 21 of the valve reed and the head 31 of the exhaust valve plate are compacted and fixed under the action of the pressing block 13 of the lift limiter 1, and the tail 22 of the valve reed and the tail 32 of the exhaust valve plate can move up and down under the action of air flow of the exhaust hole 44. The placement groove 41 is provided with a vent 44. When the exhaust valve plate 3 moves upwards, the exhaust hole 44 is opened, and when the exhaust valve plate 3 moves downwards, the exhaust hole 44 can be closed.
The elastic damping structure 5 is arranged on the lift limiter 1 and is positioned between the valve reed 2 and the lift limiter 1, when the valve reed 2 and the exhaust valve plate 3 move upwards, the valve reed 2 touches the elastic damping structure 5, and the valve reed 2 cannot be in direct contact with the lift limiter 1 under the action of the elastic damping structure 5.
Specifically, the elastic damping structure 5 includes a positioning post 51 and an elastic strip 52 provided on the positioning post 51, the positioning post 51 is mounted on the lift limiter 1, and the mounting position of the elastic strip 52 on the positioning post 51 is adjustable.
The positioning column 51 is a screw, the elastic strip 52 is mounted on the screw through two fastening nuts 53, one end of the elastic strip 52 is clamped between the two fastening nuts 53, and the other end of the elastic strip 52 can move freely. The distance of the elastic strip 52 relative to the valve reed 2 can be adjusted by adjusting the positions of the two fastening nuts 53 on the screws. The elastic strip 52 is made of a rubber material with high temperature resistance and certain rigidity.
After the lift limiter 1, the elastic damping structure 5, the valve reed 2 and the exhaust valve plate 3 are installed, the elastic strip 52 of the elastic damping structure 5 is located at a height h from the bottom end surface of the mounting groove 41, that is, the elastic strip 52 is located at the theoretical maximum opening height of the exhaust valve plate 3. Therefore, when negative pressure occurs, the exhaust valve plate 3 is opened and moves beyond the balance position, at the moment, the elastic strip 52 utilizes the self rigidity to block the vibration of the exhaust valve plate 3, and when the exhaust valve plate 3 is closed, the elastic strip 52 utilizes the self rigidity to assist the exhaust valve plate 3 to be quickly closed, so that the vibration and delayed closing phenomena of the exhaust valve plate 3 are reduced to a certain extent.
The valve reed 2 is provided with a first transition portion 23, the first transition portion 23 is arc-shaped and protrudes along the section of the length extending direction of the valve reed, the first transition portion 23 is close to the tail portion 22 of the valve reed, the protrusion of the first transition portion 23 faces the lift limiter 1, and when the valve reed 2 moves upwards, the first transition portion 23 contacts the elastic strip 52 of the elastic damping structure 5.
The length of the valve reed 2 is longer than that of the exhaust valve plate 3, and the tail part 32 of the exhaust valve plate is opposite to the first transition part 23. The arrangement of the first transition part 23 reduces the impact on the valve plate 4 when the exhaust valve plate 3 is closed, prolongs the service life of the exhaust valve plate 3, and reduces noise.
The lift limiter 1 is provided with a second transition portion 11, the second transition portion 11 is arc-shaped and protrudes along the section of the length extending direction of the lift limiter, the second transition portion 11 is located in the middle of the lift limiter 1, the protrusion of the second transition portion 11 faces to one side far away from the valve reed 2, and the positioning column 51 is installed at the bottom end of the second transition portion 11. The radius of curvature of the first transition 23 is smaller than the radius of curvature of the second transition 11.
The valve reed 2 is provided with a third transition portion 24, the section of the third transition portion 24 along the length extending direction of the valve reed is arc-shaped and protruding, the third transition portion 24 is close to the head 21 of the valve reed, and the protruding of the third transition portion 24 faces the lift limiter 1. The lift limiter 1 is provided with a fourth transition portion 12, the fourth transition portion 12 is arc-shaped, and the fourth transition portion 12 is recessed into the lift limiter 1. When the valve reed 2 moves upwards, the third transition 24 enters the fourth transition 12. The radius of curvature of the third transition 24 is smaller than the radius of curvature of the fourth transition 12.
As shown in fig. 8, fig. 8 shows the state of the lift limiter 1, the valve reed 2, the exhaust valve plate 3 and the elastic damping structure 5 in the present invention when the exhaust valve plate 3 is opened, in order to prevent the exhaust valve plate 3 from directly striking the lift limiter 1 when the exhaust valve plate 3 is opened, the valve reed 2 is disposed between the exhaust valve plate 3 and the lift limiter 1, and the exhaust valve plate 3 and the valve reed 2 do synchronous motion, namely: when the refrigerating gas flows in from the lower part of the exhaust hole 41, the exhaust valve plate 3 is pushed upwards, the exhaust valve plate 3 is forced to be opened suddenly, the valve reed 2 utilizes the third transition part 24 thereof to slow down the direct impact of the valve reed 2 on the lift limiter 1, and when the exhaust valve plate 3 is opened to the maximum height h, in order to prevent the exhaust valve plate 3 from slightly bouncing on the lift limiter 1 and being attached to the lift limiter 1 again, the elastic damping structure 5 can be adhered with the valve reed 2 by utilizing the elastic strip 52 thereof; when the exhaust valve plate 3 is closed, the elastic strip 52 helps the exhaust valve plate 3 to be quickly closed by utilizing the elasticity of the elastic strip, and when the exhaust valve plate 3 is closed, the impact of the exhaust valve plate 3 on the valve plate 4 is reduced by utilizing the first transition part 23 on the valve reed 2, the service life of the exhaust valve plate 3 is prolonged, and the noise is reduced.
The parts not described in the invention can be realized by adopting or referring to the prior art.
Furthermore, the terms "first," "second," "third," "fourth," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The specific embodiments described herein are offered by way of illustration only, and are not intended to limit the scope of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims (4)

1. An exhaust valve plate assembly for a reciprocating compressor, comprising a valve plate, a lift limiter and an exhaust valve plate, characterized in that the exhaust valve plate assembly further comprises a valve reed and an elastic damping structure; the valve plate is provided with a mounting groove for mounting the lift limiter, the valve reed and the exhaust valve plate, the lift limiter, the valve reed and the exhaust valve plate are sequentially stacked from top to bottom at the mounting groove, and an exhaust hole is formed in the mounting groove; the head of the valve reed and the head of the exhaust valve plate are compacted and fixed under the action of the lift limiter, the tail of the valve reed and the tail of the exhaust valve plate can move up and down under the action of air flow of the exhaust hole, when the exhaust valve plate moves upwards, the exhaust hole is opened, and when the exhaust valve plate moves downwards, the exhaust hole can be closed; the elastic damping structure is arranged on the lift limiter and is positioned between the valve reed and the lift limiter, when the valve reed and the exhaust valve plate move upwards, the valve reed touches the elastic damping structure, and the valve reed cannot be in direct contact with the lift limiter under the action of the elastic damping structure;
the elastic damping structure comprises a positioning column and an elastic strip arranged on the positioning column, the positioning column is arranged on the lift limiter, and the installation position of the elastic strip on the positioning column is adjustable;
the positioning column is a screw, the elastic strip is arranged on the screw through two fastening nuts, one end of the elastic strip is clamped between the two fastening nuts, and the distance between the elastic strip and the valve reed can be adjusted by adjusting the positions of the two fastening nuts on the screw;
the valve reed is provided with a first transition part, the section of the first transition part along the length extension direction of the valve reed is arc-shaped and is protruded, the first transition part is close to the tail part of the valve reed, the protrusion of the first transition part faces the lift limiter, and when the valve reed moves upwards, the first transition part touches an elastic strip of the elastic damping structure;
the length of the valve reed is longer than that of the exhaust valve plate, and the tail part of the exhaust valve plate is opposite to the first transition part;
the lift limiter is provided with a second transition part, the section of the second transition part along the length extending direction of the lift limiter is in an arc-shaped bulge, the second transition part is positioned in the middle of the lift limiter, the bulge of the second transition part faces to one side far away from a valve reed, and the elastic damping structure is arranged at the bottom end of the second transition part; the curvature radius of the first transition part is smaller than that of the second transition part;
the valve reed is provided with a third transition part, the section of the third transition part along the length extension direction of the valve reed is in an arc-shaped bulge, the third transition part is close to the head part of the valve reed, and the bulge of the third transition part faces the lift limiter; the lift limiter is provided with a fourth transition part which is arc-shaped and is recessed towards the interior of the lift limiter; when the valve reed moves upwards, the third transition part enters the fourth transition part; the radius of curvature of the third transition is smaller than the radius of curvature of the fourth transition.
2. The exhaust valve plate assembly for a reciprocating compressor as claimed in claim 1, wherein a head bottom end of the lift limiter is provided with a pressing block for pressing a head of the valve reed and a head of the exhaust valve plate into the seating groove.
3. The exhaust valve plate assembly for a reciprocating compressor as claimed in claim 1, wherein one end in the seating groove is provided with two first limiting bosses, and a first limiting groove adapted to the head of the valve reed and the head of the exhaust valve plate is formed by matching the two first limiting bosses with the inner wall of the seating groove; the other end in the mounting groove is provided with a second limiting boss, and the second limiting boss is matched with the bottom end surface of the mounting groove to form a U-shaped groove matched with the tail part of the valve reed; the first limiting boss and the second limiting boss are the same in height.
4. The exhaust valve plate assembly for a reciprocating compressor as claimed in claim 1, wherein the head of the lift limiter is provided with a first snap, the tail of the lift limiter is provided with a second snap, and the lift limiter is disposed at the top of the disposition groove by the first and second snaps.
CN201711304496.1A 2017-12-11 2017-12-11 Exhaust valve plate assembly for reciprocating compressor Active CN108035866B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711304496.1A CN108035866B (en) 2017-12-11 2017-12-11 Exhaust valve plate assembly for reciprocating compressor

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Application Number Priority Date Filing Date Title
CN201711304496.1A CN108035866B (en) 2017-12-11 2017-12-11 Exhaust valve plate assembly for reciprocating compressor

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CN108035866B true CN108035866B (en) 2024-02-23

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990038133U (en) * 1998-03-19 1999-10-15 배길성 Discharge valve device of the compressor
CN1410675A (en) * 2001-10-10 2003-04-16 三星光州电子株式会社 Sealed compressor valve device
CN207598460U (en) * 2017-12-11 2018-07-10 山东科技大学 A kind of exhaust valve board assembly for reciprocating compressor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990038133U (en) * 1998-03-19 1999-10-15 배길성 Discharge valve device of the compressor
CN1410675A (en) * 2001-10-10 2003-04-16 三星光州电子株式会社 Sealed compressor valve device
CN207598460U (en) * 2017-12-11 2018-07-10 山东科技大学 A kind of exhaust valve board assembly for reciprocating compressor

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