CN108034830A - A kind of method of valuable metal in Recovering Copper smelting ash - Google Patents

A kind of method of valuable metal in Recovering Copper smelting ash Download PDF

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Publication number
CN108034830A
CN108034830A CN201711413502.7A CN201711413502A CN108034830A CN 108034830 A CN108034830 A CN 108034830A CN 201711413502 A CN201711413502 A CN 201711413502A CN 108034830 A CN108034830 A CN 108034830A
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copper
cigarette ash
iron
sulfuric acid
obtains
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CN108034830B (en
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汪金良
胡华舟
谢凌峰
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Jiangxi Shanning Technology Co ltd
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Jiangxi University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/02Working-up flue dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B13/00Obtaining lead
    • C22B13/04Obtaining lead by wet processes
    • C22B13/045Recovery from waste materials
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0063Hydrometallurgy
    • C22B15/0065Leaching or slurrying
    • C22B15/0067Leaching or slurrying with acids or salts thereof
    • C22B15/0071Leaching or slurrying with acids or salts thereof containing sulfur
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B30/00Obtaining antimony, arsenic or bismuth
    • C22B30/04Obtaining arsenic
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B30/00Obtaining antimony, arsenic or bismuth
    • C22B30/06Obtaining bismuth
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses a kind of method of valuable metal in Recovering Copper smelting ash, and Copper making cigarette ash initial gross separation is obtained rich iron cigarette ash and low iron cigarette ash using magnetic selection method first;Rich iron cigarette ash obtains rich scum and copper-bath through sulfuric acid leaching;Low iron cigarette ash obtains middle phase analysis and middle immersion liquid through neutrality leaching;Middle phase analysis through low acid solution leach neutral leaching is returned in high lead bismuth slag and pickle liquor, pickle liquor;Middle immersion liquid is through SO2Reduce to obtain As2O3And copper-bath, copper-bath carry out electrodeposition and obtain fine copper.The present invention uses magnetic separation separation and culture method, and the atrament containing a large amount of iron and a small amount of copper of cigarette ash total amount about 20% is separated, reduces neutral leaching process amount, the content of immersion liquid arsenic, contributes to SO in raising2The heavy arsenic of reduction, while reduce the influence that iron filters acidleach, the acidity of acidleach can be greatly improved, arsenic content in acid leaching residue is reduced, obtains rich scum, high lead bismuth slag and high purity copper, realize the synthetical recovery of valuable metal.

Description

A kind of method of valuable metal in Recovering Copper smelting ash
Technical field
The present invention relates to a kind of integrated conduct method of nonferrous metallurgical process solid waste, is particularly selecting smelting combination from copper smelting The method for refining comprehensively recovering valuable metal in cigarette ash.
Background technology
Contain a variety of valuable metals such as Cu, Fe, As, Pb, Zn, Bi, grade in a large amount of cigarette ashes produced during Copper making Higher than general ore, there is very high comprehensive utilization value, the comprehensive reutilization of its valuable metal is constantly subjected to extensive concern. Common method has alkaline leaching, acidic leaching and the wet method combined method of pyrogenic process etc..
Since during Copper making, most of cigarette ash Returning smelting systems, outer row is just considered as Pb, As higher, therefore Outer discharge capacity is smaller, is adapted to wet processing process.Wherein it is most widely used with sulfuric acid leaching, Hou Xin is just waited (from copper converter cigarette Copper, zinc experimental study hydrometallurgys, 2011,30 (1) are leached in ash:Sulfuric acid leaching ash of copper converter 57-59.) is used, 1.80 mol/L of sulfuric acid concentration, liquid-solid ratio 7:1st, 1.5 h are leached under the conditions of 70 DEG C of extraction temperature, the leaching rate of Cu, Zn are up to 90 More than %, Fe, Pb then enter in slag, and the method technique is simple, environmental pollution is small is beneficial to environmental protection;The drawback is that liquid-solid ratio is excessive, leaches Liquid metal concentration is low and Pb and Fe does not obtain further separation and concentration.(Copper smelting dust sulfuric acid leaching and copper are leached and moved Sun Ledong etc. Mechanics study mining metallurgical engineerings, 2016,36 (1):It 97-100.) have studied the power credit of sulfuric acid leaching Copper smelting dust process Analysis, the results showed that sulfuric acid leaching process belongs to diffusion control, and the apparent activation energy of Leach reaction Cu is 8.05 kJ/mol, therefore can Strengthen diffusion control effect by improving the means such as liquid-solid ratio, mixing speed.Zhang Xiaofeng etc. (is roasted and copper in high arsenic white cigarette ash is soaked The influence of extracting rate and its thermodynamic analysis mining metallurgical engineerings, 2012,32 (5):86-89.) have studied white cigarette ash roasting transition- Acidleach thermodynamics, the results showed that, the copper sulfide of slightly solubility and cuprous oxide can be converted into ease of solubility copper by roasting, be greatly enhanced The leaching rate of copper, explains the reason for copper leaching rate during direct acidleach is not high, but roasts in transformation process that there are arsenic Vaporization behaviors, are unfavorable for environmental protection.Patent application 200910080464.7,201410690393.3,201510693277.1, 201610030159.7 etc. disclose the method that sulfuric acid system leaches Bellamya aeruginosa, realize the leaching of good valuable element, But these method common ground are all that technological process is long, Steep cencentration is low, are also easy to produce " three wastes ".
Experimental study finds, the atrament for being about 20% containing mass percent in Copper making cigarette ash, through assay, This material contains a large amount of Armco magnetic irons and a small amount of copper, has stronger magnetism.For this reason, the present invention using magnetic selection method to cigarette ash into Row pretreatment, isolates most of atrament, reduce it is neutral leach cigarette ash treating capacity, in raising in immersion liquid arsenic content, Contribute to SO2The heavy arsenic of reduction, while reduce the influence that iron filters acidleach, the acidity of acidleach can be greatly improved, reduces acidleach Arsenic content in slag, and rich scum, high lead bismuth slag and high purity copper are can obtain, realize the synthetical recovery of valuable metal, there is technique Simply, the features such as selectivity is good, without " three wastes " discharge, economy and obvious environment benefit, has good promotional value.
The content of the invention
To reach above-mentioned purpose, the present invention provides a kind of method of valuable metal in Recovering Copper smelting ash, adopt The technical solution taken is as follows.
Initial gross separation is carried out to Copper making cigarette ash using magnetic selection method, obtains rich iron cigarette ash and low iron cigarette ash;Rich iron cigarette ash Through sulfuric acid leaching, rich scum and copper-bath are obtained;Low iron cigarette ash obtains middle phase analysis and middle immersion liquid through neutrality leaching;Middle phase analysis Through dilute sulfuric acid leach neutral leaching is returned in high lead bismuth slag and pickle liquor, pickle liquor;Middle immersion liquid is through SO2Reduce to obtain As2O3And copper sulphate Solution, copper-bath carry out electrodeposition and obtain fine copper, and liquid returns rich iron cigarette ash acidleach after electrodeposition.Specific technical process and technological parameter It is as follows.
A. magnetic separation.Copper making cigarette ash is subjected to magnetic separation separation under the magnetic induction intensity of 0.4-0.8T, obtains rich iron cigarette ash With low iron cigarette ash.
B. acidleach.Acidleach is carried out to rich iron cigarette ash using sulfuric acid, obtains rich scum and copper-bath.Acidleach condition is: Sulfuric acid concentration is 1-5mo/L, and the liquid-solid ratio of sulfuric acid and rich iron cigarette ash is 1:1-6:1 mL/g, temperature are 45-85 DEG C, and the time is 0.5-2.0 h。
C. it is neutral to leach.Neutral leaching carries out low iron cigarette ash using dilute sulfuric acid, obtains neutral phase analysis and neutral immersion liquid.In Property leaching condition is:Dilute sulfuric acid concentration is 0.1-0.5mol/L, and the liquid-solid ratio of dilute sulfuric acid and low iron cigarette ash is 1:1-6:1 mL/g, Temperature is 25-45 DEG C, and the time is 0.5-2.0 h.
D. heavy arsenic is reduced.Neutral immersion liquid is subjected to SO2The heavy arsenic of reduction, obtains As2O3And copper-bath.The heavy arsenic bar of reduction Part is:SO2Intake is 1-5 times of theoretical amount, and temperature is 45-85 DEG C, and the time is 0.5-2.0 h.
E. Weak-acid leaching.Neutral phase analysis is leached using low acid solution, obtains high lead bismuth slag and low pickle liquor.Low acidleach Going out condition is:Sulfuric acid concentration is 0.1-0.5mo/L in low acid solution, and the liquid-solid ratio of low acid solution and neutral phase analysis is 1:1-5:1 mL/ G, temperature are 45-85 DEG C, and the time is 0.5-2.0 h.
F. electrodeposition.The copper-bath that step b, d is obtained carries out conventional copper electrodeposition, after obtaining cathode fine copper and electrodeposition Liquid, liquid returns rich iron cigarette ash acidleach after electrodeposition.
Further, the Copper making cigarette ash iron content 5-30wt.%, cupric 1-40wt.%, 5-25wt.% containing arsenic, leaded 5- 25wt.%, bismuth-containing 1-10wt.%.
Further, the mixing speed reacted in described step b, c, d, e is 200-400 r/min.
Further, the SO in the step d2Flow is 0.5-2.0 L/min.
Further, the low pickle liquor in the step e returns to the neutral leaching of low iron cigarette ash, and high lead bismuth slag can send lead to smelt System;Liquid returns to rich iron cigarette ash acidleach after electrodeposition in the step f.
Compared with Copper making cigarette ash recycling existing method, the invention has the advantages that.
(1)The method pre-processed using magnetic separation, by the black thing containing most of iron and part copper of 20 % of cigarette ash total amount Matter is separated, and individually recycles iron.
(2)Neutral leaching cigarette ash treating capacity is reduced, the concentration of immersion liquid arsenic, contributes to SO in raising2The heavy arsenic of reduction.
(3)The influence that iron filters acidleach is reduced, the acidity of acidleach can be greatly improved, reduce arsenic content in acid leaching residue.
(4)High lead bismuth slag is can obtain, is conducive to comprehensive recovery of lead and bismuth.
(5)High-concentration sulfuric acid copper solution is can obtain, is conducive to electrodeposition recycling high purity copper, or crystallization recycling copper sulphate.
Brief description of the drawings
Fig. 1:Present invention process flow chart schematic diagram.
Fig. 2:The XRD spectrum of experimental raw Copper making cigarette ash.
Fig. 3:The XRD spectrum of rich iron cigarette ash.
Fig. 4:The XRD spectrum of low iron cigarette ash.
Embodiment
With reference to embodiment, the invention will be further described, following embodiments be intended to illustrate invention rather than it is right The further restriction of the present invention.
Embodiment 1:
100g Copper making cigarette ashes (wCu15.22%, wFe9.50%, wAs8.40%, wPb12.22%, wBi3.2%) in the magnetic induction of 0.55T Physical separation is carried out under intensity, obtains rich iron cigarette ash 20.5g and low iron cigarette ash 79.5g;Rich iron cigarette ash is through 2mol/L sulfuric acid, in liquid Admittedly than 3:1, temperature is 75 DEG C, time 1h, and rotating speed leaches for 300r/min, obtains rich scum and copper-bath;Low iron cigarette Ash is through 0.05mol/L sulfuric acid, in liquid-solid ratio 3:1, temperature is 75 DEG C, time 1h, and rotating speed leaches for 300r/min, obtains middle leaching Slag and middle immersion liquid;Middle phase analysis is through 0.2 mol/L sulfuric acid, in liquid-solid ratio 3:1, temperature is 75 DEG C, time 1h, rotating speed 300r/ Min is leached, and obtains high lead bismuth slag and pickle liquor;Middle immersion liquid is through SO2Intake is 3 times of theoretical amount, SO2Flow is 1 L/ Min, temperature are 75 DEG C, time 1h, and rotating speed is the heavy arsenic of 300r/min reduction, obtains As2O3And copper-bath.With the element On the basis of the content of each phase accounts for ratio of the element in material content, essential element is allocated as follows in experiment.
Embodiment 2:
100g Copper making cigarette ashes (wCu15.22%, wFe9.50%, wAs8.40%, wPb12.22%, wBi3.2%) in the magnetic induction of 0.4T Physical separation is carried out under intensity, obtains rich iron cigarette ash 23.6g and low iron cigarette ash 76.4g;Rich iron cigarette ash is through 2mol/L sulfuric acid, in liquid Admittedly than 4:1, temperature is 85 DEG C, time 1h, and rotating speed leaches for 300r/min, obtains rich scum and copper-bath;Low iron cigarette Ash is through 0.04mol/L sulfuric acid, in liquid-solid ratio 4:1, temperature is 85 DEG C, time 1h, and rotating speed leaches for 300r/min, obtains middle leaching Slag and middle immersion liquid;Middle phase analysis is through 0.4 mol/L sulfuric acid, in liquid-solid ratio 4:1, temperature is 85 DEG C, time 1h, rotating speed 300r/ Min is leached, and obtains high lead bismuth slag and pickle liquor;Middle immersion liquid is through SO2Intake is 1 times of theoretical amount, SO2Flow is 1 L/ Min, temperature are 85 DEG C, time 1h, and rotating speed is the heavy arsenic of 300r/min reduction, obtains As2O3And copper-bath.With the element On the basis of the content of each phase accounts for ratio of the element in material content, essential element is allocated as follows in experiment.
Embodiment 3:
100g Copper making cigarette ashes (wCu15.22%, wFe9.50%, wAs8.40%, wPb12.22%, wBi3.2%) in the magnetic induction of 0.7T Physical separation is carried out under intensity, obtains rich iron cigarette ash 22.8g and low iron cigarette ash 77.2g;Rich iron cigarette ash is through 2mol/L sulfuric acid, in liquid Admittedly than 5:1, temperature is 85 DEG C, time 1h, and rotating speed leaches for 400r/min, obtains rich scum and copper-bath;Low iron cigarette Ash is through 0.02mol/L sulfuric acid, in liquid-solid ratio 5:1, temperature is 85 DEG C, time 1h, and rotating speed leaches for 300r/min, obtains middle leaching Slag and middle immersion liquid;Middle phase analysis is through 0.2 mol/L sulfuric acid, in liquid-solid ratio 5:1, temperature is 85 DEG C, time 1h, rotating speed 400r/ Min is leached, and obtains high lead bismuth slag and pickle liquor;Middle immersion liquid is through SO2Intake is 1 times of theoretical amount, SO2Flow is 5 L/ Min, temperature are 45 DEG C, time 2h, and rotating speed is the heavy arsenic of 400r/min reduction, obtains As2O3And copper-bath.With the element On the basis of the content of each phase accounts for ratio of the element in material content, essential element is allocated as follows in experiment.

Claims (5)

1. a kind of method of valuable metal in Recovering Copper smelting ash, it is characterised in that comprise the following steps:
A. magnetic separation
Copper making cigarette ash is subjected to magnetic separation separation under the magnetic induction intensity of 0.4-0.8T, obtains rich iron cigarette ash and low iron cigarette ash;
B. acidleach
Acidleach is carried out to rich iron cigarette ash using sulfuric acid, obtains rich scum and copper-bath, acidleach condition is:Sulfuric acid concentration is 1- The liquid-solid ratio of 5mo/L, sulfuric acid and rich iron cigarette ash is 1:1-6:1 mL/g, temperature are 45-85 DEG C, and the time is 0.5-2.0 h;
C. it is neutral to leach
Neutral leaching carries out low iron cigarette ash using dilute sulfuric acid, obtains neutral phase analysis and neutral immersion liquid, neutral leaching condition is:It is dilute Sulfuric acid concentration is 0.1-0.5mol/L, and the liquid-solid ratio of dilute sulfuric acid and low iron cigarette ash is 1:1-6:1 mL/g, temperature are 25-45 DEG C, Time is 0.5-2.0 h;
D. heavy arsenic is reduced
Neutral immersion liquid is subjected to SO2The heavy arsenic of reduction, obtains As2O3And copper-bath, reducing heavy arsenic condition is:SO2Intake is 1-5 times of theoretical amount, temperature are 45-85 DEG C, and the time is 0.5-2.0 h;
E. Weak-acid leaching
Neutral phase analysis is leached using low acid solution, obtains high lead bismuth slag and low pickle liquor, Weak-acid leaching condition is:Low acid solution Middle sulfuric acid concentration is 0.1-0.5mo/L, and the liquid-solid ratio of low acid solution and neutral phase analysis is 1:1-5:1 mL/g, temperature are 45-85 DEG C, Time is 0.5-2.0 h;
F. electrodeposition
The copper-bath that step b, d is obtained carries out conventional copper electrodeposition, obtains liquid after cathode fine copper and electrodeposition.
2. according to the method described in claim 1, it is characterized in that, the Copper making cigarette ash iron content 5-30wt.%, cupric 1- 40wt.%, 5-25wt.% containing arsenic, leaded 5-25wt.%, bismuth-containing 1-10wt.%.
3. according to the method described in claim 1, it is characterized in that, the mixing speed reacted in described step b, c, d, e is 200-400 r/min。
4. according to the method described in claim 1, it is characterized in that, SO in the step d2Flow is 0.5-2.0 L/min.
5. according to the method described in claim 1, it is characterized in that, the low pickle liquor in the step e is returned in low iron cigarette ash Property leach, high lead bismuth slag can send lead smelting system;Liquid returns to rich iron cigarette ash acidleach after electrodeposition in the step f.
CN201711413502.7A 2017-12-24 2017-12-24 A kind of method of valuable metal in Recovering Copper smelting ash Active CN108034830B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109182764A (en) * 2018-09-30 2019-01-11 昆明理工大学 A kind of soda acid joint clean method of Copper making flue dust synthetical recovery
CN114107680A (en) * 2021-10-22 2022-03-01 王进 Method for extracting valuable and rare metals from fly ash furnace gas in rock wool production

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US4244734A (en) * 1979-07-19 1981-01-13 Hazen Research, Inc. Process for recovering metal values from materials containing arsenic
CN101037725A (en) * 2007-02-06 2007-09-19 朱永文 Method for treating arsenic pollution of copper smelt industry
JP4411057B2 (en) * 2003-11-28 2010-02-10 三井金属鉱業株式会社 Arsenic removal method from smoke ash
CN103014355A (en) * 2012-12-13 2013-04-03 马永涛 Multi-metal comprehensive recycling process for copper smelting ash
CN104593604A (en) * 2015-01-09 2015-05-06 紫金矿业集团股份有限公司 Process of recovering copper smelting waste acid and white smoke dusts
CN106544513A (en) * 2016-11-09 2017-03-29 河南中原黄金冶炼厂有限责任公司 A kind of method of copper smelting by pyrometallurgy white cigarette dirt valuable metal recovery

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4244734A (en) * 1979-07-19 1981-01-13 Hazen Research, Inc. Process for recovering metal values from materials containing arsenic
JP4411057B2 (en) * 2003-11-28 2010-02-10 三井金属鉱業株式会社 Arsenic removal method from smoke ash
CN101037725A (en) * 2007-02-06 2007-09-19 朱永文 Method for treating arsenic pollution of copper smelt industry
CN103014355A (en) * 2012-12-13 2013-04-03 马永涛 Multi-metal comprehensive recycling process for copper smelting ash
CN104593604A (en) * 2015-01-09 2015-05-06 紫金矿业集团股份有限公司 Process of recovering copper smelting waste acid and white smoke dusts
CN106544513A (en) * 2016-11-09 2017-03-29 河南中原黄金冶炼厂有限责任公司 A kind of method of copper smelting by pyrometallurgy white cigarette dirt valuable metal recovery

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109182764A (en) * 2018-09-30 2019-01-11 昆明理工大学 A kind of soda acid joint clean method of Copper making flue dust synthetical recovery
CN114107680A (en) * 2021-10-22 2022-03-01 王进 Method for extracting valuable and rare metals from fly ash furnace gas in rock wool production

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