CN108021092A - A kind of turbulence form control method for fast press - Google Patents

A kind of turbulence form control method for fast press Download PDF

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Publication number
CN108021092A
CN108021092A CN201711208579.0A CN201711208579A CN108021092A CN 108021092 A CN108021092 A CN 108021092A CN 201711208579 A CN201711208579 A CN 201711208579A CN 108021092 A CN108021092 A CN 108021092A
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CN
China
Prior art keywords
cylinder
inlet duct
tangential inlet
motion
turbulent
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Pending
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CN201711208579.0A
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Chinese (zh)
Inventor
卫海桥
胡祯
潘家营
舒歌群
商艺宝
马国斌
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Tianjin University
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Tianjin University
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Priority to CN201711208579.0A priority Critical patent/CN108021092A/en
Publication of CN108021092A publication Critical patent/CN108021092A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts

Abstract

The present invention relates to a kind of turbulence form control method for fast press, used controlled turbulent generating means are fixed on fast press cylinder body, the tangential inlet duct being connected including the port with cylinder body, the air inlet pipeline, solenoid electric valve and the control module that are connected with the other end of tangential inlet duct, tangent tangential inlet duct can select to generate the turbulent motion in cylinder in a set of tangential inlet duct for having different angles and having demarcated with combustion chamber;Control method is:According to required turbulence form, the tangential inlet duct of selected corresponding construction simultaneously installs controlled turbulent generating means, with turbulent motion in the different various forms of cylinders based on eddy motion or based on tumble motion of generation.

Description

A kind of turbulence form control method for fast press
Technical field
The present invention is a kind of controlled turbulent generating means for fast press, is related to combustion in IC engine and fluid applications, tool Body is related to the infrastest device for studying fuel characteristic and new combustion mode characteristic.
Background technology
The increase of car ownership, while making tremendous contribution for Chinese society development, also consumes substantial amounts of oil Resource, gives off a large amount of pernicious gases, so as to produce larger harm to the living environment of people.Vast researcher is for upper The problem of stating proposes the solution route such as Development of Novel substitute Fuel of Internal Combustion Engine and new combustion mode, and invents and have studied constant volume combustion Burn the infrastest devices such as bullet, fast press.However, Modern Internal-Combustion Engine combustion process and its optimizing research face many basic science Problem and technical bottleneck, such as combustion knock abnormal combustion phenomenon.Therefore, as can be the new substitute fuel of internal combustion engine and New combustion mode provides the fast press experimental provision of theoretical research and experimental vehicle, there is its necessity studied.
IC engine cylinder flow field structure and turbulence characteristic are one of most important factors for controlling combustion process of the internal-combustion engine, inside Combustion engine is entirely in circulation, and fluid carries out the turbulent motion of extremely complex and strong transition all the time in its cylinder.In IC engine cylinder Turbulent motion to the biography in cylinder in physical and chemical process, the concentration of combustion mixture, flame propagation velocity and combustion quality, cylinder The formation of heat and pollutant all has the influence of directly essence.Therefore internal combustion engine is in different turbulence forms and different turbulence intensities Under combustion process research, to I. C engine combustion system exploitation with research have very important meaning.
Fast press major function is compression and the ignition process simulated inside internal-combustion piston engine, be it is a kind of preferably between Study of Support between theory analysis and practical application.Therefore, fast press has in research cylinder the problems such as turbulent combustion such as pinking Significance.Found through consulting literatures data, have no it is related combustion characteristics in cylinder there are turbulent motion is carried out exploitation and The fast press experimental stand of research.Therefore, design one kind can control turbulence form, and the better simply device of overall system structure, Exploitation to fast press and research be there is an urgent need to.
The content of the invention
The object of the present invention is to provide a kind of turbulence form control method for fast press, to based on fast press to cylinder Inside the combustion characteristics there are turbulent motion is developed and studied.Technical solution is as follows:
A kind of turbulence form control method for fast press, used controlled turbulent generating means are fixed on fast press On cylinder body, including the tangential inlet duct being connected with the port of cylinder body, the air inlet pipe that is connected with the other end of tangential inlet duct Road and control module, tangent tangential inlet duct can have difference to generate the turbulent motion in cylinder a set of with combustion chamber Selected in angle and the tangential inlet duct demarcated;The control module includes PLC control unit and host computer;The control Method is:
If α is in the plane perpendicular to cylinder-bore axis, the angle of tangential inlet duct axis and air inlet axially bored line, its size Determine the intensity of eddy motion in cylinder, angle α is bigger, then strength of vortex is bigger in cylinder;β is in cylinder-bore axis and air inlet axially bored line institute In the plane, air intake duct tangential direction and the angle of air admission hole axis direction, its size decide the intensity of in-cylinder tumble flow movement, Angle beta is bigger, then in-cylinder tumble flow intensity is bigger;According to required turbulence form, the tangential inlet duct and peace of selected corresponding construction Controlled turbulent generating means are installed, with the different various forms of cylinders based on eddy motion or based on tumble motion of generation Turbulent motion.
Preferably, solenoid electric valve is arranged between port and tangential inlet duct.For bi-bit bi-pass closed type gas High-pressure solenoid valve.
Compared with prior art, the beneficial effects of the invention are as follows:
(1) turbulent motion in IC engine cylinder is introduced in the case of constant present invention can be implemented in swept volume, turbulent flow in cylinder The formation of movement can make the experimental situation of fast press experiment porch more tend to actual conditions, and the accuracy of experimental data is carried It is high.
(2) present invention can generate various forms of turbulent motions in fast press combustion chamber, as tumble flow is dominated in gasoline engine Turbulent motion or diesel engine in be vortexed leading turbulent motion.By tangential admission pipeline and the adjusting of replacing different angle Intake velocity, it can be achieved that in cylinder turbulence form and turbulence intensity adjusting.
Brief description of the drawings
Fig. 1 is the turbulent flow generating means primary structure simplified schematic diagram that the present invention uses
Fig. 2 (a) is angle α schematic diagram of the tangential inlet duct 4 on y, z faces with y-axis in Fig. 1
Fig. 2 (b) is angle β schematic diagram of the tangential inlet duct 4 on x, y faces with y-axis in Fig. 1
Fig. 3 is fast press combustion chamber unit and other cell schematics of part in the present invention
In figure:
1- air inlet pipeline 2- connecting plate 3- gasket seals
4- tangential inlet duct 5- solenoid electric valve 6- ports
The fast press cylinder body 8- of 7- are by driving cylinder cylinder cap 9- by driving cylinder head
10- is by driving cylinder cylinder body 11- flat-head piston 12- brake piston connecting rods
13- brake cylinder front cover sealing cover 14- silica glass windows
Embodiment
Technical solution of the present invention is described in further detail with reference to the accompanying drawings and detailed description, but it is of the invention Embodiment is not limited thereto, this description is not intended to limit the invention.
As shown in Figs. 1-3, the controlled turbulent generating means that the present invention uses, including tangential inlet duct 4, solenoid electric valve 5 And control module.The port 6 of the fast press experimental provision combustion chamber unit is connected with the tangential inlet duct 4 shown in Fig. 1. The tangential inlet duct 4 is circular tube shaped, and tangential inlet duct 4 and the connection of port 6, air inlet pipeline 1 are relied on connecting plate 2 Some through holes are completed, and the arrangement of the through hole meets:Through hole is uniformly distributed around pipeline center.The number of openings is four. The control module includes PLC control unit, host computer and velocity sensor, and host computer is connected with PLC control unit, PLC controls Unit processed is connected with velocity sensor;According to different tangential inlet ducts 4, controlled by the test system and PLC that are carried in host computer Unit processed determines 5 aperture of solenoid electric valve.
Fig. 2 (a) and Fig. 2 (b) represent tangential inlet duct 4 in the drift angle of three-dimensional, and which determine turbulent motion in cylinder Form.Fig. 2 (a) is angle α schematic diagram of the tangential inlet duct 4 in z, y plane with y-axis, and the size of angle α decides whirlpool in cylinder The intensity of movement is flowed, angle α is bigger, then strength of vortex is bigger in cylinder;Fig. 2 (b) for tangential inlet duct 4 in x, y plane with y-axis Angle β schematic diagrames, the size of angle β decide the intensity of in-cylinder tumble flow movement, and angle beta is bigger, then in-cylinder tumble flow intensity is bigger.
Fig. 3 is the schematic diagram of other units of fast press combustion chamber unit with part in the present invention, from left to right to be driven Cylinder cylinder cap 8, by driving cylinder head 9, port 6, by driving cylinder cylinder body 10, flat-head piston 11, brake piston connecting rod 12 and system Dynamic cylinder front cover sealing cover 13, the front portion by driving cylinder head 9 is equipped with quartz glass observation window 14.When gaseous mixture is in premixing tank Inside after mixing, solenoid electric valve 5 is opened, and the pressure difference of premixing tank and combustion chamber makes homogeneous mixture quickly inject, by cutting The generation of turbulent flow is realized to the guiding role of air intake duct.Solenoid valve is closed by PLC unit control immediately after the completion of air inlet and is carried out Compression process, makes air pressure form driving force, promotes flat-head piston 11 quickly to move by brake piston connecting rod 12 by unloading load hydraulic It is dynamic, compress by burning mixture in driving cylinder cylinder body 10, make up to high-temperature high-pressure state and burn, for image and data Collection.
The present invention operation principle be:It is main to use control module and turbulent flow generating structure, control intake velocity to control Turbulence intensity;Using the tangential inlet duct 4 of different angle, with the turbulence form in master cylinder.By changing solenoid electric valve 5 Aperture, and different tangential inlet ducts 4 is replaced, reach predetermined target turbulence intensity and turbulence form.
The fast press experiment porch applied using the present invention, after once testing, it is strong need to such as to adjust turbulent flow in cylinder Degree and turbulence form, optimum efficiency can be obtained using following methods:
After once testing, the residual gas in combustion chamber is emptied, and sheds the air pressure and braking in driving piston rear Oil pressure in cylinder;Screw off the attachment screw between tangential inlet duct 4 and its both ends port 6, air inlet pipeline 1;If increase whirlpool Ratio is flowed, then the swirl ratio demarcated according to experiment to different tangential inlet ducts 4, selects the tangential inlet duct 4 of bigger swirl ratio to pacify Fill and tighten screw, restart experiment.If reducing swirl ratio, the tangential inlet duct 4 of small swirl ratio is selected.Tumble and swirl Adjusting it is same as above.
Since 4 form of tangential inlet duct and structural parameters are fixed, under compression ignition moment fixing situation, turbulence intensity is only controlled In intake velocity.Therefore, the adjusting of turbulence intensity size is realized for the fast press test platform in laboratory using the present invention Cheng Shi, after once testing, empties the residual gas in combustion chamber and sheds air pressure and oil pressure, by changing PLC control unit In 5 aperture of solenoid electric valve to change intake velocity, achieve the purpose that to adjust turbulence intensity size in cylinder.
After the completion of turbulence intensity and turbulence form are adjusted, follow-up test is carried out.
(1) evaluation of turbulence intensity
Turbulence intensity is equal to the ratio of turbulence pulsation speed and average speed, is also equal to 0.16 with being calculated by hydraulic diameter The product of minus eight/first power of the Reynolds number arrived.I.e. formula is as follows:
I=0.16 × (Re)-1/8
Wherein:I-expression turbulence intensity;Re-expression Reynolds number;In addition, Reynolds number equation is as follows:
Wherein:ρ-expression fluid density (Kg/m3);V-expression mean flow rate (international unit m/s);D-expression pipe Diameter (generally characteristic length) (m);μ-expression fluid kinematic viscosity (Pa/S or N.s/m2);υ-expression kinematic viscosity (υ= μ/ρ)(m2/s);A-expression cross-sectional area (m2)。
(2) control method
The test method in advance of the present invention comprises the following steps:
Step 1, start fast press experimental system in host computer, presetting examination is carried out before official testing;
Step 2, pre- debugging is completed, into the official testing stage;Suitable tangential inlet duct 4 is installed as needed, and The relevant parameters such as 5 aperture of solenoid valve are inputted in fast press experimental system, system is tested by host computer and PLC control unit determines rapids Intensity of flow and turbulence form.
Detailed process is:Different tangential inlet ducts 4 in advance defined in PLC with numbering, by different turbulence forms be divided into A, B, C etc. is several.According to the governing equation of turbulence intensityUnder other specification certain condition, Ke Yitong 5 aperture of solenoid electric valve is overregulated, to reach preferable turbulence intensity.
Step 3, tested for the turbulent flow of different target intensity and form, repeat as above step 2;
Step 4, test is completed, and records test data and chart.
It then can obtain the Electromagnetic Control valve opening 5 and tangential admission corresponding to different turbulence intensities and form after the completion of test Number in road 4.Therefore, only by adjustment parameter and corresponding tangential inlet duct 4 need to be replaced, target turbulence intensity and form can be obtained Turbulent motion.
To sum up, the controlled turbulent generating means for fast press of the invention, mainly including tangential inlet duct, Electromagnetic Control Valve and control module etc..Wherein tangential inlet duct is replaceable dog leg piping, is installed on by connecting plate at port, electricity Magnetic control valve is installed between port and tangential inlet duct.According to artificial settings, controlled using host computer test system, PLC Electromagnetic Control valve opening processed and artificially replace tangential inlet duct, by reach desired strength and in the form of turbulent flow.Structure letter of the present invention It is single, it is only necessary to initial stage test experiments, tangential inlet duct is replaced in installation, and by exterior adjustment parameter, it is strong can to reach target The turbulent flow of degree and form, to study combustion process under different turbulence intensities and different turbulence forms and characteristic play it is important Effect.
Although above in conjunction with attached drawing, invention has been described, and the invention is not limited in above-mentioned specific implementation Mode, above-mentioned embodiment is only schematical, rather than restricted.Those of ordinary skill in the art are at this Under invention enlightenment, without deviating from the spirit of the invention, many variations, modification and replacement can also be made, these belong to Within the protection of the present invention.

Claims (1)

1. a kind of turbulence form control method for fast press, used controlled turbulent generating means are fixed on fast press cylinder On body, including tangential inlet duct, the air inlet pipeline that is connected with the other end of tangential inlet duct being connected with the port of cylinder body And control module, tangent tangential inlet duct can have different folders to generate the turbulent motion in cylinder a set of with combustion chamber Selected in angle and the tangential inlet duct demarcated;The control module includes PLC control unit and host computer;The controlling party Method is:
If α is in the plane perpendicular to cylinder-bore axis, the angle of tangential inlet duct axis and air inlet axially bored line, its size determines The intensity of eddy motion in cylinder, angle α is bigger, then strength of vortex is bigger in cylinder;β is to be put down where cylinder-bore axis and air inlet axially bored line On face, air intake duct tangential direction and the angle of air admission hole axis direction, its size decide the intensity of in-cylinder tumble flow movement, angle beta Bigger, then in-cylinder tumble flow intensity is bigger;According to required turbulence form, the tangential inlet duct of selected corresponding construction simultaneously installs Controlled turbulent generating means, with turbulent flow in the different various forms of cylinders based on eddy motion or based on tumble motion of generation Movement.
CN201711208579.0A 2017-11-27 2017-11-27 A kind of turbulence form control method for fast press Pending CN108021092A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115061366A (en) * 2022-08-17 2022-09-16 江苏晟龙精工科技有限公司 Machine tool high-pressure oil injection pipeline jitter control system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101907032A (en) * 2010-07-30 2010-12-08 奇瑞汽车股份有限公司 Combustion system of engine
CN102392752A (en) * 2011-11-28 2012-03-28 天津内燃机研究所 Air-path structure for small universal gasoline engines
CN104763539A (en) * 2015-03-12 2015-07-08 江苏上淮动力有限公司 Method for improving air movement in natural gas engine cylinder
CN106441911A (en) * 2016-06-29 2017-02-22 中国北方发动机研究所(天津) Diesel engine intake swirl adjustable test device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101907032A (en) * 2010-07-30 2010-12-08 奇瑞汽车股份有限公司 Combustion system of engine
CN102392752A (en) * 2011-11-28 2012-03-28 天津内燃机研究所 Air-path structure for small universal gasoline engines
CN104763539A (en) * 2015-03-12 2015-07-08 江苏上淮动力有限公司 Method for improving air movement in natural gas engine cylinder
CN106441911A (en) * 2016-06-29 2017-02-22 中国北方发动机研究所(天津) Diesel engine intake swirl adjustable test device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115061366A (en) * 2022-08-17 2022-09-16 江苏晟龙精工科技有限公司 Machine tool high-pressure oil injection pipeline jitter control system

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Application publication date: 20180511