Electromagnetic induction heater and its method
Technical field
The present invention proposes a kind of apparatus structure heated using high-frequency electromagnetic to liquid medium and its application method
Improve, be specifically adapted for the heating of conduction oil and oil storage heat accumulation, belong to electrically with fluid HVAC system design field.
Background technology
The industrial heat energy of most domestic still produces heat source using coal-fired, oil-fired steam boiler at present, increasingly severe
Under environmental protection index, per unit area yield energy consumption, policy and laws and regulations requirement, it is the heat-supplying mode that national policy is supported energetically that the coal of heat source, which changes electricity,.
Electric heat supply is not only a kind of safety and clean heat-supplying mode, while can also mitigate atmosphere pollution, operative employee is significantly increased
Make quality, the application of such clean energy resource will become inexorable trend.
Current relatively advanced heat-supplying mode favorably uses electromagnetic induction heating conduction oil, passes through more warm circulatory system control temperature
Degree, distributed with hot device, heat supply nearby is heated in groups, to substitute pipe network steam comprehensively, so that as efficient, environmentally friendly, energy saving, peace
Full heat source.
Such as the Chinese patent of following earlier application, Application No. CN201120037333.3, title is high-frequency electromagnetic hot water
Device, hot-water boiler, its major programme are that tank body uses stainless steel material, and heat-resistant insulating layer is enclosed in the outside of tank body, electromagnetic wire
Circle keeps certain gap installed in the outside of heat-resistant insulating layer, and with heat-resistant insulating layer.Water level sensor is installed in tank body
And be inserted into heating water, its water inlet pipe, outlet pipe penetrate the bottom of shell, and on tank body.At work, electromagnetic coil
High frequency electric sensing make tank body produce vortex and generate heat so as to flow through tank interior water progress heat temperature raising.Above-mentioned Shen
Please there are the shortcomings that have, the structure of (1) circulating water pipe is unreasonable with additionally arranging circuit, heating heating it is less efficient.(2) if reaching
Preferable heat source temperature, it is inevitable using circulating water pipe length in reducing flow velocity, extending as cost, it is necessary to which larger take up an area volume and area
Tank body, manufacture cost it is also just higher.(3) only with the radiation transferring heat energy from peripheral tank body, transmission efficiency is low, heating time
It is long.Say on the whole, the overall heat energy distribution of such scheme, transmission are unreasonable.
In view of this, it is special to propose present patent application.
The content of the invention
Electromagnetic induction heater of the present invention and its method, its object is to solve above-mentioned existing in the prior art ask
Inscribe and propose that the structure equipped with labyrinth type heating path is improved in a kind of, by extending heating path to greatest extent, to improve
Heat transfer efficiency, relatively reduce tank body volume and floor space.
At the same time, it is even more important that the electromagnetic induction heater that the application is proposed not is the pot for belonging to pressure vessel
Stove, thus from structural strength, material selection for it is just more flexible, cost is also relatively lower for manufacture, electrical control and safety
Performance can greatly improve.
For achieving the above object, the electromagnetic induction heater mainly includes:
One tank body,
Electromagnetic coil is wound with the periphery of tank body,
The introducing port and export mouth for turning on heated medium are provided with tank body.
It is in place of difference with the prior art, tank body has insulating layer and interior bucket;
Portion is provided with multiple diversion pipes along tank body axial alignment within the inner barrel, and it is radial that diversion pipe is based on same center
Arrangement, the through hole of adjacent guide pipe are staggered along tank body axial direction two side ends;
Along tank body radially, between the inner wall and diversion pipe of interior bucket, be inserted with some groups of heat conduction grids.
As above basic engineering structure is described, and insulating layer is heat-resistant insulating layer, and interior bucket selects electric conductive dustproof material, works as electricity
When magnetic coil produces high frequency magnetic field by high frequency electric, interior bucket made of metal is subject to sensing to produce vortex and generate heat rapidly, is situated between
Matter is heated in diversion pipe by adherent exchange, by kelvin effect, and temperature constantly rise is until reach requirement.
The heat conduction grid being plugged between the inner wall of interior bucket and diversion pipe, can pass to water conservancy diversion by thermal energy is directly adherent
Medium in pipe, the supplementary means of this contact heat transfer are greatly improved the medium efficiency of heating surface.
Most important improvement is characterized in that the diversion pipe of axial alignment is based on same center and is arranged in shape is penetrated, adjacent guide pipe
Through hole be staggered along tank body axial direction two side ends so that medium is only capable of along identical single direction, followed by all water conservancy diversion
Whole length of pipe, this labyrinth type flow-guiding structure, can extend heating path to greatest extent, medium heating is quick, heating
Uniformly, so that larger save electric power, effectively reduce energy consumption.
More preferable improvement project is the tank body generally cylinder, several diversion pipe concentrics, equidistantly
Arrangement.I.e. whole diversion pipes be in concentric circles arrangement mode, medium along tank body axial direction, reciprocally connect flows through diversion pipe shape back and forth
Into circulating path, can fully be absorbed to the thermal energy that interior bucket passes over.
The inclined at an angle of heat conduction grid can be plugged in water conservancy diversion pipe outer wall so that the medium inside diversion pipe produces turbulent flow
And more uniformly it is heated.
A further improvement is that on the tank body, introducing port, export mouth are alternately set along its axial direction both ends, so that
Obtain medium and requirement is reached by heating step by step, heating in tank interior space is flowed through.
Under conditions of tank body volume and floor space are certain, the designing scheme for realizing most long heating path is export mouth
On the longitudinal center line of tank body, introducing port is located at tank body longitudinal center line distalmost end.I.e. medium is from closest to interior bucket inner wall
Diversion pipe enter tank body, diametrically, progressively flow through each diversion pipe from outside to inside, finally by axial centre flow out tank
Body.This heating path is most long and progressively heat temperature raising, efficiency of heating surface highest.
For discharge it is initial import medium when, remaining air in tank body, on the tank body, export mouth side is provided with and puts
Air valve interface.
A kind of new heating means are realized using above-mentioned improved electromagnetic induction heater, that is, pass through electromagnetic coil
It is adherent to transmit heat to tank interior space, after medium imports interior bucket, flow through vertically by the multiple diversion pipes of tandem array successively
And the circulation route formed;
By heat conduction grid, the heat imported to the medium transmission inside diversion pipe from interior bucket inner wall.
Improve heat transfer efficiency for auxiliary, can from heat conduction grid obliquely, adherent medium into diversion pipe transmit heat
Amount, promotes medium to form local turbulence.
To obtain longest thermally conductive pathways, medium export mouth is arranged on the longitudinal center line of tank body, introducing port is set
It is placed in the distalmost end apart from tank body longitudinal center line.
Before electromagnetic coil imports electric current, after medium is imported tank body, deflated by the vent valve for being arranged on a high position;Wait to be situated between
After matter fills, vent valve is closed;
Medium in integrally heating pipeline after circulation is formed, then is connected electromagnetic coil and heated.
In conclusion electromagnetic induction heater of the present invention and its method have the following advantages:
1st, electromagnetic induction heater is not the affiliated management and control pressure vessel of steam boiler, in structural strength, material selection
It is relatively easy to promote, manufacture advantage of lower cost, electrical control and security performance greatly improve.It is more suitable for by the device pair
Cold conditions heat transfer conduction oil is heated, and is controlled temperature by more warm circulatory systems, is realized that distribution is supplied nearby in groups with hot device
Heat heating, to substitute pipe network steam, becomes efficient, environmentally friendly, energy saving, safe heat source.
2nd, using labyrinth type heat conduction pipeline, heating path is extended to greatest extent, heat transfer efficiency is higher, with identical rule
The heat-conducting oil furnace of lattice, which is compared, can reduce tank body volume and floor space.
3rd, internal sealing and circulating mode is taken so that medium heat conduction oil avoids contacting oxygen under high-temperature liquid state and occurring old
Change, especially suitable for conduction oil, it is ensured that conduction oil will not in advance be scrapped and increased with oily cost.
4th, medium (such as conduction oil) is heated evenly in heat conduction pipeline and realizes dynamic circulation turbulent erosion.
If heat conduction pipeline the 5, is used stainless steel again, coking is less susceptible to, reduces the workload of periodic cleaning;
6th, medium (such as conduction oil) is heated and insulation, oil storage is integrated, save manufacture cost.
Brief description of the drawings
The application is described further below in conjunction with attached drawing;
Fig. 1 is the structure diagram of the electromagnetic induction heater;
Fig. 2 is the axial cross-sectional views of the device;
Fig. 3 is the radial section schematic diagram of the device;
As shown in Figure 1 to Figure 3, tank body 1, electromagnetic coil 2, introducing port 11, export mouth 12, insulating layer 13, interior bucket 14, water conservancy diversion
Pipe 15, through hole 16, heat conduction grid 17, vent valve interface 18.
Embodiment
Embodiment 1, is described in further detail the present invention with reference to embodiment.
As shown in Figure 1, the electromagnetic induction heater can be used for the heating and insulation oil storage of conduction oil, it includes tank
Body 1, upper and lower 2 groups of electromagnetic coils 2 are wound with the periphery of tank body 1.
As shown in Figures 2 and 3, the tank body 1 generally cylinder, it is by 14 groups of enclosed insulating layer 13 and interior bucket
Into.
Multiple diversion pipes 15 along 1 axial alignment of tank body are internally provided with interior bucket 14,15 concentric of diversion pipe, equidistantly
Arrangement, i.e., the longitudinal center line based on tank body 1 are arranged radially.The through hole 16 of adjacent guide pipe 15 is along the axial both sides of tank body 1
End is alternately set;Arrow instruction in figure, conduction oil flow through the path and direction of diversion pipe 15.
For turning on the introducing port 11 and export mouth 12 of conduction oil, along the axial both ends of tank body 1, alternately set, wherein leading
On the longitudinal center line of tank body 1, introducing port 11 is located at the distalmost end away from 1 longitudinal center line of tank body for outlet 12.That is conduction oil
From outermost, i.e. closest to diversion pipe 15 is entered at 14 inner wall of interior bucket, be radially recycled to longitudinal center line step by step, finally from
Export mouth 12 discharges tank body 1.During the flowing through of each diversion pipe 15, conduction oil along tank body 1 it is axial complete it is once unidirectional
Flowing.But the axial flow direction contrast in adjacent 2 diversion pipes 15, and so on.
Along tank body 1 radially, between 14 inner wall of interior bucket and multiple diversion pipes 15, be inserted with 2 groups of heat conduction grids 17 up and down, lead
It is in a slanted angle between heat grate 17 and diversion pipe 15.
In 12 side of export mouth, 2 groups of vent valve interfaces 18 are provided with.
Using such as above-mentioned electromagnetic induction heater, the present invention also realizes a kind of new electromagnetic-induction heating method:
Heat is transmitted to 1 inner space of tank body by the way that electromagnetic coil 2 is adherent, after conduction oil is imported into interior bucket 14, vertically
Followed by the circulation route formed by the multiple diversion pipes 15 of tandem array, finally by being arranged on 1 longitudinal center line of tank body
Export mouth 12 flow out.Conduction oil enters diversion pipe 15 from outermost, i.e. closest to the introducing port 11 at 14 inner wall of interior bucket, progressively
Ground is radially recycled to longitudinal center line, finally discharges tank body 1 from export mouth 12.During the flowing through of each diversion pipe 15,
Conduction oil completes an one-way flow along tank body 1 is axial.But the just phase of the axial flow direction in adjacent 2 diversion pipes 15
Instead, and so on.
By heat conduction grid 17, the heat imported to the medium transmission inside diversion pipe 15 from 14 inner wall of interior bucket.Heat conduction grid
17 obliquely, the adherent medium into diversion pipe 15 transmits heat, promotes medium to form local turbulence.
After medium is imported tank body 1, deflated by the vent valve for being arranged on a high position;After medium fills, vent valve is closed;It is situated between
Matter in integrally heating pipeline after circulation is formed, then is connected electromagnetic coil 2 and heated.
Specific operating process is as follows:
1st, cold conditions conduction oil is pumped into from introducing port 11, by deflating by hand positioned at high-order vent valve, treats that conduction oil fills
After tank body 1, vent valve is closed;
2nd, after (can be all closed by nitrogen charging) forms circulation to conduction oil in total system pipeline, 2 groups are connected
Electromagnetic coil 2 carries out heating with full power conduction oil;
3rd, the labyrinth type heating path that conduction oil is formed in heat conducting pipe 15 by through hole 16 up and down staggeredly, adherent friendship
Change, kelvin effect heat;
4th, heat conduction grid 17 forms local turbulence by adherent transmission high temperature to conduction oil and heats up and thermally equivalent;
When the 5th, reaching more consistent setting operating temperature into and out of oily temperature measuring point, one of electromagnetic coil 2 can be closed;
When the 6th, reaching dynamic thermostatic stable state, whole electromagnetic coils 2 are closed;
7th, keep operating temperature and sealing and circulating state, it is necessary to when can restart electromagnetic coil 2, carry out intermittent heating or
Carry out mending temperature using the low power consumption stage;
When the 8th, without heat, circulation pump group is closed.
As described above, given plan content in conjunction with the accompanying drawings and embodiments, can derive similar technical solution.But
Every content without departing from technical solution of the present invention, the technical spirit according to the present invention are made above example any simple
Modification, equivalent variations and modification, in the range of still falling within technical solution of the present invention.