CN108004664B - One-step forming multipurpose seamless knitted vamp and knitting process thereof - Google Patents
One-step forming multipurpose seamless knitted vamp and knitting process thereof Download PDFInfo
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- CN108004664B CN108004664B CN201810049099.2A CN201810049099A CN108004664B CN 108004664 B CN108004664 B CN 108004664B CN 201810049099 A CN201810049099 A CN 201810049099A CN 108004664 B CN108004664 B CN 108004664B
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- 238000009940 knitting Methods 0.000 title claims abstract description 154
- 238000000034 method Methods 0.000 title claims abstract description 36
- 230000008569 process Effects 0.000 title claims abstract description 30
- 238000009941 weaving Methods 0.000 claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 abstract description 2
- 238000009958 sewing Methods 0.000 abstract description 2
- 230000000007 visual effect Effects 0.000 abstract description 2
- 239000004744 fabric Substances 0.000 description 13
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
- D10B2501/043—Footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention relates to a one-step forming multi-purpose seamless knitted vamp and a knitting process thereof, which are knitted by the knitting process of claim 1 and comprise an inner layer and an outer layer which are symmetrically arranged and are of an integral structure. The beneficial effects are that: the invention breaks through the traditional cutting and sewing process link, directly weaves the once-formed vamp, distinguishes and breaks through the traditional one-step forming longitudinal weaving thought, adopts the transverse weaving process, leads the weaving pattern design to have wider breadth and more connotative depth, and leads the finally-formed product to be more visual and controllable.
Description
Technical Field
The invention relates to the technical field of vamp knitting, in particular to a one-step forming multipurpose seamless knitted vamp and a knitting process thereof.
Background
The knitted vamp in the prior art can be finished by using a knitting process, but the sole is not knitted, so that the process is complex when the vamp and the sole are bonded, one layer of knitting is more, although two layers of knitting are provided, the front layer knitted by a front needle bed and the rear layer knitted by a rear needle bed are directly connected into a whole when the vamp and the sole are knitted, and the plasticity is poor.
Disclosure of Invention
In view of the above problems, the present invention aims to provide a one-step forming multi-purpose seamless knitted upper and a knitting process thereof, which solve the defects existing in the prior art.
The following solutions are provided according to the invention:
the knitting process of the one-step forming multipurpose seamless knitted vamp comprises the following steps:
s1: starting from the middle of the bottom, wherein the starting distance is a-b, the front needle bed and the back needle bed are circularly and alternately knitted, in the knitting process, widening is carried out at X and Y, widening at X means that the knitting distance of X knitting needles is extended leftwards at the position of a point and widening at Y means that the knitting distance of Y knitting needles is extended rightwards at the position of b point, the X and Y knitting needles are not fixed integers, the numerical value is determined by the width of a shoe head, the width of a heel and the circular arc degrees of the shoe head and the heel, the X is the shoe head, the Y is the heel, and the front needle bed and the back needle bed are circularly and alternately knitted until the knitting width reaches N1, so that the knitting surface of the S1 part is finished;
s2: the front needle bed and the back needle bed are circularly and alternately knitted, and narrowing is carried out at the position z from the knitting width of N1 until the part S2 is completed, wherein the position z is the narrowing position of the part S2;
s3: the front needle bed and the back needle bed are circularly and alternately knitted, the knitting width is N1-C-Z, wherein C and Z are narrowing times which are not fixed numerical values, C and Z are gradually narrowing, the narrowing times are adjusted according to production requirements, the front needle bed and the back needle bed are circularly and alternately knitted, when the knitting width reaches N2, the S3 knitting is finished, and the C position is the narrowing position of the S3 knitting part;
s4: knitting the welt part, circularly and alternately knitting the front needle bed and the back needle bed, wherein the knitting width is N2, circularly and alternately knitting the front needle bed and the back needle bed to finish knitting the S4 part, S4 is divided into S41 at the lower part and S42 at the upper part, and the shape of S41 is symmetrical to the shape of S42;
s5: the knitting head starts from right to left, knitting is gradually widened at C 'and Z' from the width N2, the numerical values of C 'and Z' are respectively the same as the numerical values of C and Z of the S3 part, the front needle bed and the back needle bed are circularly and alternately knitted, and the S5 part knitting is completed;
s6 the part of knitting machine head is from left to right, the knitting width is N2+ P3+ Z ', then the machine head rotates, the machine head is from right to left, the knitting width is N2+ P3+ Z ', wherein, P3 is the knitting width between the toe cap and the welt, the widening of the needle is carried out at the position Z ', the widening number of the needle is the same as the narrowing number of times at the position Z in S2, the front needle bed and the back needle bed circularly alternate knitting circulation until the knitting of the part S6 is completed;
s7: weaving is alternately and circularly carried out on the left and the right of a machine head, the weaving width is N1-X '-Y', narrowing is carried out gradually at X 'and Y', the narrowing times are respectively the same as the widening times at X and Y in S1, the weaving width is gradually narrowed along with the increase of the weaving times, until the last weaving width reaches N3, the distance between a 'and b' is equal to the distance between N3 and the distance between a and b in S1, locking is carried out between a 'and b', and the weaving of the S7 part is completed.
A one-shot multi-purpose seamless knitted upper knitted by the knitting process of claim 1, comprising an inner layer and an outer layer symmetrically disposed, said inner and outer layers being integrally formed.
According to a further technical scheme, any cross section of the inner layer and the outer layer comprises a front layer and a rear layer, and the edges of the front layer and the rear layer are connected by a meta-channel process.
In a further technical scheme, the outer layer is knitted by S1, S2, S3 and S41.
In a further technical scheme, the inner layer is knitted by S7, S6, S5 and S42.
The beneficial effects are that: the invention breaks through the traditional cutting and sewing process link, directly weaves the once-formed vamp, distinguishes and breaks through the traditional one-step forming longitudinal weaving thought, adopts the transverse weaving process, leads the weaving pattern design to have wider breadth and more connotative depth, and leads the finally-formed product to be more visual and controllable.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
FIG. 1 is a schematic view of the cross-section of either the inner layer or the outer layer of the present invention.
FIG. 2 is a flow chart of the knitting process of the present invention.
FIG. 3 is a schematic diagram showing the overlapping effect of the inner layer and the outer layer.
FIG. 4 is a schematic view showing the effect of hot-melt forming the vamp of the present invention.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
As shown in fig. 1-2, the detailed description of the embodiment of the present invention is that the present invention is a process method:
the knitting process of the one-step forming multipurpose seamless knitted shoes is used for knitting on a weft knitting computerized flat knitting machine which is commonly used in the existing market and is provided with a front needle bed and a rear needle bed, at least one needle bed in the front needle bed and the rear needle bed can move left and right, the front needle bed and the rear needle bed have the functions of turning over needles and transferring coils, and the flat knitting machine is provided with two or more systems and is provided with 8 or more yarn nozzles.
The knitting method is described in detail as follows:
s1: starting from the middle of the bottom of the shoe, wherein the weaving width is shown in the figure, the machine head direction is from left to right, namely from a point a to a point b, after starting, knitting with the back needle bed, knitting with the machine head from right to left, then knitting with the front needle bed, repeating the above operations while the width is required, widening needles at the position X (meaning that the position of a point extends to the left for the knitting distance of X knitting needles) and widening needles at the position Y (meaning that the position of a point extends to the right for the knitting distance of Y knitting needles), wherein the X and Y knitting needles are not fixed integers, the numerical value is determined by the width of a toe cap and a heel and the arc degrees of the toe cap and the heel, wherein, the position x is a toe cap, the position y is a heel, the front needle bed and the back needle bed are circularly and alternately knitted until the knitting width reaches N1, namely the knitting surface of the S1 part is finished, and the machine head is stopped at the left edge part of the knitting fabric after finishing the S1 knitting.
S2: the weaving width of the machine head is N1 from left to right, then from right to left, the weaving width is N1-Z1, and the left and right alternate circular weaving of the machine head (wherein Z1 numerical value represents narrowing times) N1-Z1 represents that the narrowing is completed on the right side of the braided fabric at the same time of weaving. The number of narrowing of each front needle bed and the back needle bed (the narrowing means that the rightmost first loop of the fabric is transferred to the second loop) is based on the number of needles distributed to P2, the distribution principle conforms to the smoothness of a heel and is the product quality requirement, wherein the width of P2 is the sum of the width of the right side of S2 and the width of the right side of S3, the front needle bed and the back needle bed are circularly and alternately knitted, the S2 knitting is completed, and the machine head stops at the left edge part of the knitted fabric after the knitting is finished.
S3: and (3) alternately and circularly knitting the left and the right of the machine head from left to right, wherein the knitting width is N1-C-Z (wherein C and Z are narrowing times which are not fixed numerical values, C and Z are gradual narrowing, and the narrowing times are adjusted according to production requirements), the front needle bed and the rear needle bed are circularly and alternately knitted, and when the knitting width reaches N2, the S3 knitting is completed. After finishing weaving of S3, the machine head is positioned at the leftmost side of the fabric;
the partial narrowing of the fabric P3 will be performed, and this narrowing is particularly relevant to the final aesthetic appearance of the knitted fabric.
The double-sided and per-unit flat folding and locking technology of the computerized flat knitting machine comprises the following steps: the implementation method of the knitting process is divided into a left-to-right direction and a right-to-left direction according to the knitting direction of the computerized flat knitting machine. The detailed process comprises the following steps:
the knitting direction of the computerized flat knitting machine is horizontally contracted from two sides and all to the right, and the technology of locking the notch: after the computerized flat knitting machine finishes the last knitting from left to right, the present fore-and-aft knitting begins, firstly, the first needle of the back needle bed at the rightmost side of the knitting fabric transfers a coil to the front needle bed at the rightmost side; then the machine head weaves a first front needle bed knitting needle on the right and a second back needle bed knitting needle on the right, and the direction of the machine head is from left to right; next, the loop of the second needle on the right side of the back needle bed and the loop of the third needle are transferred to the first needle of the front needle bed simultaneously; the method comprises the following steps of (in a machine head, a yarn nozzle is not knitted, the yarn nozzle is moved, the direction of the machine head is from right to left; a first knitting needle of a front needle bed is re-knitted, the direction of the machine head is from left to right; a first knitting needle coil of the front needle bed is transferred to a second knitting needle of a back needle bed, a second front bed knitting needle coil is transferred to a third knitting needle of the back needle bed, a third knitting needle of the front needle bed is transferred to a third knitting needle of the back needle bed; the direction of the machine head is moved from right to left; a third knitting needle of the back needle bed is knitted, the direction of the machine head is from left to right; a second knitting needle coil and a third knitting needle coil of the back needle bed are transferred to the front needle bed; and a fourth knitting needle coil of the back needle bed is transferred to a second knitting needle coil of the front needle bed.) the above-mentioned steps are carried out in brackets.
S4: knitting of the welt part, alternate circular knitting of the left and right sides of the machine head, the welt part is for guaranteeing the welt part to be straight and scraped, and when knitting a knitting needle of a front bed and a rear bed, two adjacent knitting needles do not participate in knitting and exist in a dotted line floating line mode: and then knitting the back needle bed knitting needles from left to right, wherein one knitting needle is knitted, and two adjacent knitting needles do not participate in knitting and exist in the forms of dotted lines and floating lines. The knitting width is N2, the front needle bed and the back needle bed are knitted alternately in a circulating mode, the actual shoe welt height is taken as a quasi-circulation mode, knitting of the S4 portion is completed, and the machine head stays at the right side of the knitted fabric.
S5: weaving the machine head in a left-right alternating and circulating manner, wherein the weaving machine head starts from the width N2 from right to left, and gradually expands the needles at the positions c 'and z';
when the fabric is woven,
knitting with front needle bed knitting needles: p3 partial front needle bed knitting needle and back needle bed knitting needle are knitted at the same time (at this time, the machine is in the state that the front needle bed needle and the back needle bed needle are opposite to the needle board tooth gap): then weaving the handpiece from left to right, wherein the weaving width is N2+ P3;
knitting with a back needle bed knitting needle: next, the machine head moves from right to left, the knitting width is N2+ C '+ Z', the values of C 'and Z' are respectively the same as those of the S3 part, the front needle bed and the back needle bed are circularly and alternately knitted, the S5 part knitting is completed, and the knitting completion machine head is positioned at the left side position of the knitting object.
S6: the machine head is alternately and circularly knitted from left to right, the knitting width of the machine head is N2+ P3+ Z ', then the machine head rotates, the knitting width of the machine head is N2+ P3+ Z ', the machine head is also from right to left, needle expanding is carried out at the position of Z ', the needle expanding quantity is the same as the needle withdrawing frequency at the position of Z in S2, the front needle bed and the back needle bed are circularly and alternately knitted and circulated until the knitting of the S6 part is completed, the circulation frequency is based on the requirement of actual fabric height, and the knitting completion machine head is positioned at the left side position of the knitted fabric.
S7: weaving the machine head left and right alternately and circularly, wherein the machine head is from left to right, the weaving width is N1-X '-Y', then the machine head is from right to left, the weaving width is N1-X '-Y', wherein narrowing is performed gradually at X 'and Y', the narrowing frequency is respectively the same as the widening frequency at X and Y in S1, the weaving width is gradually narrowed along with the increase of the weaving frequency until the last weaving width reaches N3, the machine head is locked from right to left between a 'and b', the locking method is the same as the locking of P3 section of S3 part, the weaving of S7 part is completed, and the weaving is completed when the machine head is positioned at the right side of the woven fabric.
Wherein the distance between a 'and b' is equal to the distance of N3 and to the distance between a and b in S1.
In the above weaving process of S1 to S7, the weaving organization is wholly woven on the front and back needle beds to avoid affecting the subsequent hot melt shaping treatment.
The seamless knitted vamp is formed by integrally adopting front needle bed and back needle bed to circularly alternate and transversely knit (circularly alternate knitting from the toe to the heel), integrally knitting and forming by a one-time knitting process, connecting edges, and forming a hollow knitted fabric which is not connected inside, and forming a double-layer flat shape after knitting and forming, wherein only a front layer after knitting and forming is seen in figure 2, and the double layers are a front layer knitted by the front needle bed and a back layer knitted by the back needle bed, and are different from the inner layer and the outer layer which are described later.
As shown in fig. 1, the hollow means that the front layer and the rear layer are not connected, and when the front layer and the rear layer are respectively stretched towards two ends after molding, the front layer and the rear layer form a hollow structure.
As shown in fig. 3, the flat and vertically symmetrical inner layer and outer layer are formed after knitting, the inner layer is placed in the outer layer, namely, the inner layer and the outer layer are placed in an overlapped mode, then hot melting and shaping are carried out through a model and equipment, the shape as shown in fig. 4 is formed, and the whole vamp is finished.
In the knitting process, the inner layer or the outer layer is not limited to be knitted firstly, the inner layer can be placed only in the outer layer, the outer layer can be placed in the inner layer due to the symmetry of the inner layer and the outer layer, and the inner layer and the outer layer are only named.
As shown in fig. 2-3, after the whole knitting process, the shape of S1 is symmetrical to the shape of S7, the shape of S2 is symmetrical to the shape of S6, the shape of S3 is symmetrical to the shape of S5, S4 is divided into a lower S41 and an upper S42, and the shape of S41 is symmetrical to the shape of S42.
The outer layer consists of S1, S2, S3 and S41, and the inner layer consists of S7, S6, S5 and S42.
S1, S2 and S3 are weaves of the shoe outer layer part, and S5, S6 and S7 are weaves of the shoe inner layer part, namely the shoe lining part.
It should be noted that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make variations, modifications, additions or substitutions within the spirit and scope of the present invention.
Claims (5)
1. The knitting process of the one-step forming multipurpose seamless knitted vamp comprises the following steps:
s1: starting from the middle of the bottom, wherein the starting distance is a-b, the front needle bed and the back needle bed are circularly and alternately knitted, in the knitting process, widening is carried out at X and Y, widening at X means that the knitting distance of X knitting needles is extended leftwards at the position of a point and widening at Y means that the knitting distance of Y knitting needles is extended rightwards at the position of b point, the X and Y knitting needles are not fixed integers, the numerical value is determined by the width of a shoe head, the width of a heel and the circular arc degrees of the shoe head and the heel, the X is the shoe head, the Y is the heel, and the front needle bed and the back needle bed are circularly and alternately knitted until the knitting width reaches N1, so that the knitting surface of the S1 part is finished;
s2: the front needle bed and the back needle bed are circularly and alternately knitted, and narrowing is carried out at the position z from the knitting width of N1 until the part S2 is completed, wherein the position z is the narrowing position of the part S2;
s3: the front needle bed and the back needle bed are circularly and alternately knitted, the knitting width is N1-C-Z, wherein C and Z are narrowing needle numbers which are not fixed numerical values, the narrowing of C and Z is gradually narrowing, the narrowing needle numbers are determined according to production conditions, the front needle bed and the back needle bed are circularly and alternately knitted, when the knitting width reaches N2, the S3 knitting is finished, and the C position is the narrowing position of the S3 knitting part;
s4: knitting the welt part, circularly and alternately knitting the front needle bed and the back needle bed, wherein the knitting width is N2, circularly and alternately knitting the front needle bed and the back needle bed to finish knitting the S4 part, and dividing S4 into a lower S41 part and an upper S42 part, wherein the shape of S41 is symmetrical to the shape of S42;
s5: the knitting head starts from right to left, knitting is gradually expanded at C 'and Z' from a width N2, C 'and Z' are the number of expanded needles, the numerical values of C 'and Z' are respectively the same as the numerical values of C and Z of the S3 part, and the front needle bed and the back needle bed are circularly and alternately knitted to finish the knitting of the S5 part;
s6: the knitting machine head rotates from left to right, the knitting width is N2+ P3+ Z ', the knitting width is N2+ P3+ Z', the machine head rotates from right to left, the knitting width is also N3 + P3+ Z ', the knitting width between the toe cap and the welt is P3, needle widening is carried out at the position Z', the number of needle widening needles is the same as the number of needle narrowing at the position Z in S2, and the front needle bed and the rear needle bed are knitted alternately and circularly until the knitting of the S6 part is finished;
s7: weaving is alternately and circularly carried out on the left and the right of a machine head, the weaving width is N1-X '-Y', the shoe toe is arranged at the position X ', the shoe heel is arranged at the position Y', narrowing is carried out at the positions X 'and Y', narrowing is carried out gradually, narrowing is carried out at the positions X 'and Y', the narrowing number is respectively the same as the widening number at the positions X and Y in S1, the weaving width is gradually narrowed along with the increase of the weaving times until the last weaving width reaches N3, the distance between a 'and b' is equal to the distance between N3 and the distance between a and b in S1, and locking is carried out between a 'and b', and the weaving of the S7 part is completed.
2. A one-shot forming multi-purpose seamless knitted upper, knitted using the knitting process of claim 1, characterized in that: the inner layer and the outer layer are symmetrically arranged and are of an integral structure.
3. The one-shot multipurpose seamless knitted upper according to claim 2, characterized in that: any cross section of the inner layer and the outer layer comprises a front layer and a rear layer, and the edges of the front layer and the rear layer are connected by adopting a meta-process.
4. The one-shot forming multi-purpose seamless knitted vamp and the knitting process thereof according to claim 2, characterized in that: the outer layer is knitted from S1, S2, S3 and S41.
5. The one-shot forming multi-purpose seamless knitted vamp and the knitting process thereof according to claim 2, characterized in that: the inner layer is knitted by S7, S6, S5 and S42.
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| CN201810049099.2A CN108004664B (en) | 2018-01-18 | 2018-01-18 | One-step forming multipurpose seamless knitted vamp and knitting process thereof |
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| CN201810049099.2A CN108004664B (en) | 2018-01-18 | 2018-01-18 | One-step forming multipurpose seamless knitted vamp and knitting process thereof |
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| CN109082764B (en) * | 2018-08-03 | 2020-11-03 | 张英旺 | Integrally-formed knitted heel shoe, heel shoe upper and knitting process thereof |
| CN110250644A (en) * | 2019-06-17 | 2019-09-20 | 鹤山精丰织造有限公司 | A kind of single weaves the production method and vamp of vamp |
| CN110565245B (en) * | 2019-07-30 | 2021-04-02 | 信泰(福建)科技有限公司 | Seamless knitting mode for knitted fore shaft |
| CN111005141B (en) * | 2019-12-27 | 2024-04-12 | 信泰(福建)科技有限公司 | Comfortable fly-knitted vamp and manufacturing method thereof |
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| WO2017033540A1 (en) * | 2015-08-21 | 2017-03-02 | 株式会社島精機製作所 | Footwear provided with knitted fabric having double structure |
| US20170311672A1 (en) * | 2016-07-21 | 2017-11-02 | Nike, Inc. | Article of footwear with multiple layers, retention system for an article of footwear, and methods of manufacture |
| CN106723611A (en) * | 2017-01-20 | 2017-05-31 | 信泰(福建)科技有限公司 | A kind of seamless three-dimensional flies to knit vamp and preparation method thereof |
| CN107245800A (en) * | 2017-08-07 | 2017-10-13 | 宁波慈星股份有限公司 | A kind of weaving method of telescopic full shaping seamless knitting footwear |
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