CN107996668B - Energy-saving environment-friendly high-quality production process and production equipment for parent intestines - Google Patents
Energy-saving environment-friendly high-quality production process and production equipment for parent intestines Download PDFInfo
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- CN107996668B CN107996668B CN201711062440.XA CN201711062440A CN107996668B CN 107996668 B CN107996668 B CN 107996668B CN 201711062440 A CN201711062440 A CN 201711062440A CN 107996668 B CN107996668 B CN 107996668B
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C11/00—Sausage making ; Apparatus for handling or conveying sausage products during manufacture
- A22C11/02—Sausage filling or stuffing machines
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C11/00—Sausage making ; Apparatus for handling or conveying sausage products during manufacture
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C11/00—Sausage making ; Apparatus for handling or conveying sausage products during manufacture
- A22C11/006—Separating linked sausages
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C17/00—Other devices for processing meat or bones
- A22C17/0006—Cutting or shaping meat
- A22C17/0026—Mincing and grinding meat
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C5/00—Apparatus for mixing meat, sausage-meat, or meat products
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C9/00—Apparatus for tenderising meat, e.g. ham
- A22C9/004—Apparatus for tenderising meat, e.g. ham by massaging
- A22C9/005—Tumblers and rotating drums for massaging meat in their interior
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/428—Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
- A23L13/65—Sausages
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
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Abstract
The invention provides an energy-saving, environment-friendly and high-quality production process and production equipment for parent intestines, and the production process and the production equipment comprise a base, wherein a control console is arranged on one side of the base, a meat mincing system is arranged at the left end of the other side of the base, a stuffing mixing system, a pickling tank, a rolling and kneading system, a weighing system, a sausage filling system, a steaming and smoking system, a cooling chamber, a cutting system, a secondary sterilization system and a refrigeration house are sequentially arranged on the right side of the meat mincing system, sausages are conveyed among the systems through conveying belts, the conveying labor force is reduced, important devices are improved, the automation degree of the production process is further improved, more mechanical operations are adopted, the labor cost is reduced, the production efficiency can be improved, the error rate is lower, and the quality of the parent intestines is.
Description
Technical Field
The invention belongs to the new technical field of total synthesis, chemical modification and deep processing of active ingredients of natural products, and particularly relates to an energy-saving, environment-friendly and high-quality production process and production equipment for parental sausage.
Background
The parent intestines are popular catering custom of the first generation of Minyue Chuanhui and have a tendency of being expanded nationwide nowadays. The parent sausage is short, short and bold, has smooth mouthfeel, is fragrant, tender and juicy, and is popular with eaters. In the existing technical field of parent sausage production, production is generally carried out in a production line mode. However, the existing parent sausage production line still has some disadvantages in the specific production process, specifically: on one hand, the existing parent sausage production line has poor energy-saving and environment-friendly performance and is not beneficial to the energy-saving and environment-friendly production trend advocated at present; on the other hand, the existing parent sausage production line has an old equipment structure, needs more manpower to assist processing, and is low in production efficiency, high in error rate and unfavorable for batch production.
Therefore, based on the above, how to design a production process for parent intestines with high efficiency, energy conservation and environmental protection, and a production device specially designed for matching with the production process becomes a problem to be solved currently.
Disclosure of Invention
The invention aims to provide an energy-saving environment-friendly high-quality production process and production equipment for parent sausage, and the parent sausage processing process has the advantages of high efficiency, energy saving and labor saving.
The invention is realized by the following steps:
the energy-saving environment-friendly high-quality production process for the parent sausage is provided, and comprises the following steps:
1) mincing meat: mincing lean meat and fat meat into meat block particles; 2) stirring stuffing: adding crisp essence-I, sodium erythorbate, salt, white sugar, monosodium glutamate, pigment and other seasonings into the meat particles obtained in the step 1), and uniformly stirring and mixing; 3) pickling: standing and pickling the meat paste obtained by stirring in the step 2); 4) rolling and kneading: dynamically rolling and kneading the meat stuffing obtained by pickling in the step 3); 5) weighing: respectively weighing the meat stuffing obtained by rolling and kneading in the step 4); 6) performing clysis: respectively filling the meat stuffing obtained in the step 5) with sausages to obtain a plurality of connected sausage bodies; 7) steaming: steaming and baking the surface of the sausage body obtained in the step 6) until the sausage body is mature; 8) cooling and shaping: cooling and shaping the steamed and dried mature sausage body in the step 7); 9) cutting: cutting and separating a plurality of connected intestinal bodies obtained in the step 8); 10) packaging: packaging the plurality of independent intestines obtained in the step 9); 11) secondary sterilization: boiling the bagged water obtained in the step 10) with boiling water for sterilization.
The invention also provides energy-saving environment-friendly high-quality production equipment for the parent sausage, which comprises a base, a conveyor belt, a solar cell and a console; the two sides of the base are symmetrically provided with side plates, belt pulleys are symmetrically arranged at two ends of the inner side of each side plate, the conveying belts are installed on the belt pulleys in a matching manner, one of the belt pulleys is connected with a first motor shaft through a wheel shaft, and the outer end of the first motor shaft is connected with a first driving motor; a control console is arranged on one side of the base, a lamp switch for controlling an ultraviolet lamp is arranged at the left end of the upper surface of the control console, a first motor switch for controlling and driving a first motor is arranged at the right end of the upper surface of the control console, a PLC (programmable logic controller) is connected to the right end of the first motor switch, and a solar cell is connected to the left end of the control console through a lead; a meat mincing system is arranged at the left end of the other side of the base, and a stuffing mixing system, a pickling tank, a rolling and kneading system, a weighing system, a sausage filling system, a steaming system, a cooling chamber, a cutting system, a secondary sterilization system and a refrigeration house are sequentially arranged at the right side of the meat mincing system; the outer surface of the conveyor belt is provided with a plurality of conveying grooves; the upper surface of the base is provided with a plurality of ultraviolet lamps for sterilization, and the upper parts of the ultraviolet lamps are provided with transparent glass plates for protecting the ultraviolet lamps; the first motor, the first motor switch, the lamp switch, the ultraviolet lamp, the solar cell and the PLC are connected in a power-on mode, and the PLC is connected with the first motor in a control signal mode.
Further, the meat mincing system comprises a meat mincing barrel, a meat inlet hopper, a second motor and a first rotating shaft, wherein a left end cover is arranged at the left end of the meat mincing barrel, a left bearing is arranged in the left end cover, and the first rotating shaft is arranged in the left bearing; a plurality of round outlets for the crushed meat to flow out are arranged on the periphery of the left bearing; a helical blade is arranged on the first rotating shaft, a plurality of conical cutters for assisting in mincing meat slices are arranged on the helical blade, a plurality of mincing cutters for mincing meat slices are arranged at the left end of the first rotating shaft, and a second motor is connected and arranged at the right end of the first rotating shaft; the right end of the meat mincing barrel is provided with a right end cover, a right bearing is arranged in the right end cover, and the right end of the first rotating shaft is installed in the right bearing in a matching manner; the bottom of the meat grinder is provided with a supporting seat, the lower part of the supporting seat is provided with a base, the second motor is fixedly arranged at the right end of the base, and the bottom of the base is provided with a plurality of universal wheels in a matching manner; the outlet is arranged around the end cover center circular array of the left end cover, the circular array inside the outlet is provided with a plurality of tooth-shaped blades, and the lower end of the left end cover is provided with a guide groove used for guiding and collecting the minced meat in a matching manner.
Further, the rolling and kneading system comprises a roller and a transparent roller end cover hinged to the opening of the roller, the lower end of the roller end cover is provided with an operation ring for lifting and opening the roller end cover, and the roller end cover is detachably and fixedly connected with the opening of the roller through a first screw; the lower end of the opening of the roller is provided with a first connecting head, the first connecting head is rotatably connected with a connecting rod through a fourth rotating shaft, the other end of the connecting rod is rotatably connected with a cam through a sixth rotating shaft, the cam is detachably and fixedly arranged on a fourth motor shaft, the other end of the fourth motor shaft is connected with a fourth motor, and the fourth motor is fixedly arranged on a fourth motor base; a second connector is arranged below the roller, the lower part of the second connector is rotatably connected to the left end of the shockproof pig iron through a fifth rotating shaft, and a plurality of springs are arranged between the upper surface of the right part of the shockproof pig iron and the roller in a matching manner; the lower extreme of cylinder bottom is provided with the discharge opening, is provided with the cylinder bottom in the discharge opening, and the cylinder bottom passes through second screw detachable fixed mounting in the cylinder bottom.
Further, weighing system includes the electronic scale, is provided with the display screen on a side of electronic scale, its characterized in that: the upper part of the electronic scale is provided with a movable seat, the upper part of the movable seat is provided with a weighing tray, the left side of the weighing tray is provided with a dumping port, and the right end of the weighing tray is provided with a handle; a movable groove is formed in the corner position of the left end of the electronic scale, a ninth rotating shaft is arranged in the movable groove, a crank is rotatably arranged on the ninth rotating shaft, a lower pressing ring is arranged at the other end of the crank, an upper pressing ring is arranged on the lower pressing ring in a matched mode, and the upper pressing ring and the lower pressing ring are rotatably connected through an eighth rotating shaft; a fixed convex ring is arranged on the lower surface of the upper compression ring, a fixed groove matched with the fixed convex ring is arranged on the upper surface of the lower compression ring, and a collection bag is fixed between the upper compression ring and the lower compression ring through the matching of the fixed convex ring and the fixed groove; the left end of the movable seat is rotatably connected with the left end of the electronic scale through a seventh rotating shaft.
Further, the cutting system comprises a cutting device and a containing box, the containing box is arranged at the bottom of the cutting device, a feeding cylinder is arranged at the top of the cutting device, a button is arranged at one side of the cutting device, a fifth motor, a cutter and a tenth rotating shaft are arranged in the cutting device, the cutter is arranged at the rear side of the fifth motor, the tenth rotating shaft is arranged in the cutter, an output shaft is arranged on the fifth motor, the tenth rotating shaft is arranged on the output shaft of the fifth motor, the cutter is arranged on the tenth rotating shaft, a blanking hole is arranged in the blanking barrel, a falling opening is arranged at the top of the containing box, the containing box is internally provided with a containing drawer, the bottom of the containing box is provided with a supporting leg, the inner wall of the containing box is provided with a guide rail, the guide rail is provided with an installation groove, the side of the storage drawer is provided with a concave-convex block, and the concave-convex block is installed in the installation groove of the guide rail;
the cutter comprises a cutter body in a cylindrical shape, a cutting blade and a sliding piece, the cutter body comprises a sliding groove arranged along the axial direction, the sliding groove extends towards the radial direction of the cutter body, the bottom of the sliding groove is provided with a positive magnet, one end of the sliding part is inserted into the sliding groove in a matching way, the other end of the sliding part is vertically connected with the cutting blade, one end of the sliding part, which is close to the sliding groove, is provided with a first cathode magnet, one end of the sliding part, which is connected with the cutting piece, is provided with a second cathode magnet, the bottom of the lower charging barrel is provided with a positive pole electromagnet, the magnetic force of the positive pole magnet and the first negative pole magnet is greater than the gravity of the cutting piece and the sliding piece, the magnetic force of the positive electromagnet and the second negative magnet is greater than the magnetic force of the positive magnet and the first negative magnet, and a power button, a fifth motor button, a speed-up button and a speed-down button are arranged on one side of the cutting device.
After the technical scheme is adopted, the invention relates to an energy-saving environment-friendly high-quality production process and production equipment for parent intestines, and compared with the prior art, the production process and the production equipment have the advantages that the production process for parent intestines is scientifically distributed, each step is optimized, a set of production equipment is designed aiming at the production process, the production equipment adopts more mechanical operations, the labor cost is reduced, the production efficiency can be improved, the error rate is lower, and the quality of the parent intestines is stably improved. And the production process of the parent sausage is simple and applicable, and is convenient for automatic production.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the conveyor belt and base structure of the present invention;
FIG. 3 is a schematic view of the internal structure of the meat mincing system;
FIG. 4 is a schematic view of the outlet configuration of the meat grinding system;
FIG. 5 is a schematic view of a conical knife configuration of the meat grinding system;
FIG. 6 is a schematic diagram of the internal structure of the stuffing mixing system;
FIG. 7 is a schematic side view of the kneading system;
FIG. 8 is a schematic top view of the tumbling system;
FIG. 9 is a schematic side view of a weighing system;
FIG. 10 is a schematic view of the front structure of the weighing system;
FIG. 11 is a schematic top view of a weighing system;
FIG. 12 is a schematic view of a connection structure of an upper pressure ring and a lower pressure ring of the weighing system;
FIG. 13 is a schematic view of the internal structure of the fumigation system;
FIG. 14 is a schematic left end view of the fumigation system;
FIG. 15 is a schematic view of the overall construction of the cutting system;
FIG. 16 is a schematic view of a cutting device of the cutting system;
FIG. 17 is a side view of a cutter of the cutting system;
FIG. 18 is a schematic view of a cutting system illustrating the rotation of a cutter;
FIG. 19 is a second schematic view illustrating the rotation state of the cutter of the cutting system;
FIG. 20 is a schematic view of a storage box of the cutting system;
FIG. 21 is an enlarged view of portion A of FIG. 18;
FIG. 22 is a schematic view of a guide rail configuration of the cutting system;
description of reference numerals:
11. a meat mincing system; 12. a stuffing mixing system; 13. a pickling tank; 14. a tumbling system; 15. a weighing system; 16. an enema system; 17. a fumigation system; 18. a cooling chamber; 19. a secondary sterilization system; 110. a cold storage; 111. a side plate; 112. a conveyor belt; 113. a transfer slot; 114. a console; 115. a light switch; 116. a first motor switch; 117. a PLC controller; 118. driving a first motor; 119. a first motor shaft; 120. a base; 121. a glass plate; 122. an ultraviolet lamp; 123. a belt pulley; 124. a wheel axle; 125. a solar cell; 126. a crash pad; 127. a cutting system; 21. a meat mincing cylinder; 22. a left end cap; 23. a right end cap; 24. a meat inlet hopper; 25. a first rotating shaft; 26. a left convex ring; 27. a right convex ring; 28. a second motor; 29. a base; 210. a supporting seat; 211. a universal wheel; 212. a helical blade; 213. a conical cutter; 214. a left bearing; 215. a right bearing; 216. a reamer; 217. an outlet; 218. a guide groove; 219. a toothed blade; 31. a mixing drum; 32. mounting grooves; 33. an intermediate barrel; 34. a first bevel gear; 35. a third rotating shaft; 36. a second taper tooth; 37. a third bevel gear; 38. a second rotating shaft; 39. a third motor; 310. a fourth bevel gear; 311. a first bearing; 312. installing a sleeve; 313. a second bearing; 315. a stirring rod; 316. a fifth bevel gear; 317. stirring blades; 318. a T-shaped rod; 319. a sixth bevel gear; 320. a third bearing; 41. a drum; 42. a drum end cover; 43. a roller bottom cover; 44. a first screw; 45. a second screw; 46. an operating ring; 47. a first connector; 48. a fourth rotating shaft; 49. a second connector; 410. a fifth rotating shaft; 411. a spring; 412. shock-proof pig iron; 413. a fourth motor; 414. a connecting rod; 415. a sixth rotating shaft; 416. a fourth motor shaft; 417. a cam; 418. a fourth motor mount; 51. a weighing pan; 52. pouring a spout; 53. a handle; 54. a movable seat; 55. an electronic scale; 56. a seventh rotating shaft; 57. a display screen; 58. pressing a ring; 59. a lower pressure ring; 510. an eighth rotating shaft; 511. a collection bag; 512. a crank; 513. a movable groove; 514. a ninth rotating shaft; 515. fixing the convex ring; 516. fixing the groove; 61. a steaming furnace; 62. a smoke exhaust pipe; 63. pushing a cart; 64. a support net; 65. smoking; 66. a base plate; 67. a control box; 68. a digital display time relay; 69. an AC contactor; 610. a controller; 611. a digital display temperature controller; 612. a temperature sensor; 613. a water inlet valve; 614. a water inlet pipe; 615. a drain valve; 616. a drain hole; 617. a support plate; 618. a roller; 619. a water tank; 620. a heater; 621. a door; 622. a wedge block; 623. a wheel groove; 624. a float ball type liquid level sensor; 71-a blanking hole; 72-feeding the barrel; 73-storage drawer; 74-Power button; 75-a fifth motor button; 76-speed increasing button; 77-speed-down button; 78-a storage box; 79-legs; 710-a cutter body; 711-cutting slices; 712-a fifth motor; 713-a drop opening; 714-a guide rail; 715-tenth rotation axis; 716-a mounting groove; 717-a cutting device; 718-a slide; 720-sliding groove; 721-a first negative magnet; 722-a second negative magnet; 723-positive pole magnet; 724-positive pole electromagnet.
Detailed Description
In order to explain technical contents, structural features, and objects and effects of the present invention in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.
The invention provides an energy-saving, environment-friendly and high-quality production process for parent intestines, which comprises the following steps:
1) mincing meat: mincing lean meat and fat meat into meat block particles; 2) stirring stuffing: adding crisp essence-I, sodium erythorbate, salt, white sugar, monosodium glutamate, pigment and other seasonings into the meat particles obtained in the step 1), and uniformly stirring and mixing; 3) pickling: standing and pickling the meat paste obtained by stirring in the step 2); 4) rolling and kneading: dynamically rolling and kneading the meat stuffing obtained by pickling in the step 3); 5) weighing: respectively weighing the meat stuffing obtained by rolling and kneading in the step 4); 6) performing clysis: respectively filling the meat stuffing obtained in the step 5) with sausages to obtain a plurality of connected sausage bodies; 7) steaming: steaming and baking the surface of the sausage body obtained in the step 6) until the sausage body is mature; 8) cooling and shaping: cooling and shaping the steamed and dried mature sausage body in the step 7); 9) cutting: cutting and separating a plurality of connected intestinal bodies obtained in the step 8); 10) packaging: packaging the plurality of independent intestines obtained in the step 9); 11) secondary sterilization: boiling the bagged water obtained in the step 10) with boiling water for sterilization.
In order to cooperate with the above production process, referring to fig. 1 and 2, the invention provides an energy-saving, environment-friendly and high-performance production apparatus for parental sausage, which comprises a base 120, a conveyor belt 112, a solar cell 125 and a console 114; the two sides of the base 120 are symmetrically provided with side plates 111, two ends of the inner side of each side plate 111 are symmetrically provided with belt pulleys 123, the conveyor belt 112 is installed on the belt pulleys 123 in a matching manner, one of the belt pulleys 123 is connected with a first motor shaft 119 through a wheel shaft 124, and the outer end of the first motor shaft 119 is connected with a first driving motor 118; a control console 114 is arranged on one side of the base 120, a lamp switch 115 for controlling an ultraviolet lamp 122 is arranged at the left end of the upper surface of the control console 114, a first motor switch 116 for controlling and driving a first motor 118 is arranged at the right end of the upper surface of the control console 114, a PLC controller 117 is connected to the right end of the first motor switch 116, and a solar cell 125 is connected to the left end of the control console 114 through a lead; the left end of the other side of the base 120 is provided with a meat mincing system 11, and the right side of the meat mincing system 11 is sequentially provided with a stuffing mixing system 12, a pickling tank 13, a rolling and kneading system 14, a weighing system 15, an enema system 16, a steaming system 17, a cooling chamber 18, a cutting system 127, a secondary sterilization system 19 and a refrigeration house 110; the outer surface of the conveyor belt is provided with a plurality of conveying grooves 113; the upper surface of the base 120 is provided with a plurality of ultraviolet lamps 122 for sterilization, and the upper part of the ultraviolet lamps 122 is provided with a transparent glass plate 121 for protecting the ultraviolet lamps 122; the first motor 118, the first motor switch 116, the lamp switch 115, the ultraviolet lamp 122, the solar cell 125 and the PLC controller 117 are electrically connected, and a control signal connection is established between the PLC controller 117 and the first motor 118.
On one hand, the method comprises the steps of stirring the disinfected pork into meat particles through a meat mincing system 11, uniformly mixing crisp essence-I, sodium erythorbate, salt, white sugar, monosodium glutamate, pigment and the like, dissolving the mixture in ice water, mixing the mixture with the stirred pork, uniformly stirring and mixing the mixture in a stuffing mixing system 12, placing the uniformly stirred and mixed meat stuffing into a conveying groove 113, conveying the meat stuffing to the position of a pickling tank 13 through a conveying belt 112, and placing the meat stuffing into the pickling tank 13 for pickling; after the meat stuffing is cured, the cured meat stuffing is conveyed to a rolling and kneading system 14, placed in the rolling and kneading system 14 for rolling and kneading, quantitatively weighed by a weighing system 15, and conveyed to a sausage filling system 16 for filling; after filling, a plurality of connected sausage bodies are formed, the parent sausage is cleaned and then pushed into a steaming system 17 through a steaming vehicle for steaming and baking, so that the surface of the parent sausage is dried, and the parent sausage is steamed to be mature; the mature parent intestines are taken out, conveyed to a cooling room 18 through a conveyor belt 112, cooled in the cooling room 18, conveyed to a cutting system 127 to cut casings which are connected with each other, so that the intestines are separated, vacuum packaging is carried out on the intestines, the packaged parent intestines are conveyed to a secondary sterilization system 19, secondary sterilization is carried out in a hot water boiling mode to improve the sterilization effect of the parent intestines and improve the safety of the parent intestines, water showering cooling is carried out, and finally the packaged parent intestines are conveyed to a refrigeration house 110 and are placed in the refrigeration house 110 for freezing storage. Through the process, the whole production flow of the parent sausage is carried out on one production line, and the parent sausage is conveyed and conveyed through the conveying belt 112 and the conveying groove 113, so that the labor is saved and the production efficiency is improved compared with a manual conveying and conveying mode.
On the other hand, the solar battery 125 is used, and the solar battery 125 supplies power for driving the first motor 118 and the ultraviolet lamp 122, so that energy conservation and environmental protection are realized; when a user needs to clean and sterilize the conveyor belt 112, firstly, the conveyor belt 112 is washed clean with clean water, after the conveyor belt 112 is dried, the conveyor belt 112 is operated by opening the lamp switch 115 and the first motor switch 116, and the conveyor belt 112 is subjected to ultraviolet circulating irradiation sterilization through the ultraviolet lamp 122 on the base 120, so that a good sterilization effect is achieved, the sterilization and cleaning effects of the conveyor belt 112 are avoided or reduced, and the safety and the sanitation of food are improved; through PLC's control, the user can set up relevant first motor operation control program in PLC as required, makes first motor can realize discontinuous operation through PLC control, for the shipment with get the goods and flow idle time to do benefit to assembly line workman's operation and use, do benefit to and improve production efficiency. The production line has strong continuity, the production process of the parent sausage is safe and sanitary, and the production line is suitable for large-scale production line production and use and has good practical value and popularization value.
In a preferred embodiment of the present invention, the base 120 is made of shockproof pig iron material, and a layer of shockproof pad 126 is disposed at the bottom of the base 120. The conveying belt 112 is used for preventing the conveying belt from being unstable due to too large vibration in the conveying process, and the stable conveying of the whole parent sausage production line is ensured.
In order to further improve the production efficiency of the invention, the invention improves a plurality of systems, and the details are respectively described.
As shown in fig. 3-5, the meat mincing system includes a meat mincing drum 21, a meat inlet hopper 24, a second motor 28 and a first rotating shaft 25, wherein a left end cover 22 is arranged at the left end of the meat mincing drum 21, a left bearing 214 is arranged in the left end cover 22, and the first rotating shaft 25 is arranged in the left bearing 214; a plurality of circular outlets 217 for the crushed meat to flow out are arranged on the periphery of the left bearing 214; a helical blade 212 is arranged on the first rotating shaft 25, a plurality of conical cutters 213 for assisting in mincing meat slices are arranged on the helical blade 212, a plurality of mincing cutters 216 for mincing meat slices are arranged at the left end of the first rotating shaft 25, and a second motor 28 is connected to the right end of the first rotating shaft 25; the right end of the meat grinding drum 21 is provided with a right end cover 23, a right bearing 215 is arranged in the right end cover 23, and the right end of the first rotating shaft 25 is installed in the right bearing 215 in a matching mode; the bottom of the meat grinder 21 is provided with a supporting seat 210, the lower part of the supporting seat 210 is provided with a base 29, the second motor 28 is fixedly installed at the right end of the base 29, and the bottom of the base 29 is provided with a plurality of universal wheels 211 in a matching manner; the outlet 217 is arranged around the end cover center circular array of the left end cover 22, a plurality of tooth-shaped blades 219 are arranged in the circular array inside the outlet 217, and a guide groove 218 for guiding and collecting the crushed meat is arranged at the lower end of the left end cover 22 in a matching manner.
On one hand, the meat slices are put into the meat inlet hopper 24, and the second motor 28 is driven to drive the first rotating shaft 25 to rotate, so that the spiral blade 212 is driven to rotate; by the rotation of the helical blades 212, on one hand, the meat slices can be spirally pushed towards the outlet 217, on the other hand, the meat slices are crushed in the spiral rotation process through the conical cutter 213 in the early stage, the grinding workload of the subsequent reamer 216 is reduced, so that the meat slices reaching the position of the reamer 216 are processed in a certain early stage, and then the meat slices transmitted to the position of the reamer 216 through the helical blades 212 are ground through the reamer 216 again to obtain smaller crushed meat particles; finally, the crushed meat is extruded out from the outlet 217 under the action of the spiral transmission pressure of the spiral blades 212, and the crushed meat is crushed for the third time through the tooth-shaped blade 219 inside the outlet 217 in the process of extruding out from the outlet 217; after the three times of processing, the obtained minced meat particles are finer and more uniform, so that the minced meat is beneficial to ensuring that the taste is finer and smoother after the minced meat is made into the parent sausage, and the method has a better promotion effect on improving the taste quality of the parent sausage.
On the other hand, the universal wheels 211 are arranged at the bottom of the base 29, so that a user can conveniently move and carry the meat mincing system; meanwhile, the guide groove 218 is formed in the lower end of the left end cover 22, so that the extruded minced meat can be conveniently collected through the guide groove 218, tools such as plastic bags or basins are adopted at the lower portion of the outer end of the guide groove 218 to load the minced meat, and the minced meat is guided to the collecting device through the guide groove 218.
As a preferable solution of this embodiment, a left protruding ring 26 is disposed on the first rotating shaft 25 between the reamer 216 and the left bearing 214, and an outer diameter of the left protruding ring 26 is larger than an outer diameter of the left bearing 214. A right convex ring 27 is arranged between the reamer 216 and the right bearing 215, and the outer diameter of the right convex ring 27 is larger than that of the right bearing 215.
As a preferable scheme of this embodiment, the tapered blade 213 has a shape of a mitsubishi cone, and the tapered end of the tapered blade 213 is arranged toward the outer end of the helical blade 212. The upper end of the meat grinding cylinder 21 is provided with a mounting hole for mounting the meat inlet hopper 24, and the meat inlet hopper 24 is mounted in the mounting hole in a matching manner. Preferably, the sharp ends of the tooth-shaped blades 219 are arranged in a circular array toward the center of the outlet 217.
As shown in fig. 6, the stuffing mixing system comprises a mixing drum 31 and a mounting groove 32, wherein the mixing drum 31 is fixedly mounted at the upper part of the mounting groove 32; the central position of the mixing drum 31 and the mounting groove 32 is provided with an intermediate drum 33, specifically, the inside of the upper wall of the mounting groove 32 is provided with a mounting hole structure matched with the intermediate drum 33, a first bearing 311 is mounted in the mounting hole in a matching manner, and the intermediate drum 33 is rotatably mounted in the first bearing 311. The third rotating shaft 35 is rotatably disposed in the middle cylinder 33, specifically, a detachable mounting sleeve 312 is fixedly disposed at a lower portion of the middle cylinder 33, a second bearing 313 is disposed inside the mounting sleeve 312, and the third rotating shaft 35 is rotatably mounted in the mounting sleeve 312 through the second bearing 313. A plurality of first bevel teeth 34 are arranged on a shaft rod of the third rotating shaft 35, a fifth bevel tooth 316 is arranged on the side surface of the first bevel tooth 34 in a matching manner, a stirring rod 315 is arranged at the outer end of the fifth bevel tooth 316, a stirring blade 317 is arranged at the outer end of the stirring rod 315, a plurality of T-shaped rods 318 are arranged on the shaft rod of the stirring rod 315, and specifically, the T-shaped rods 318 are arranged on the stirring rod 315 between the stirring blade 317 and the middle barrel 33. The lower extreme of third pivot 35 is provided with second taper tooth 36, and the cooperation of second taper tooth 36 side is provided with third awl tooth 37, and second pivot 38 is connected to third awl tooth 37 right-hand member, is provided with sixth taper tooth 319 on the second pivot 38, and the right-hand member of second pivot 38 connects third motor 39, specifically, motor third motor 39 fixed mounting be in the bottom of mounting groove 32, and be detachable fixed connection between third motor 39 and the second pivot 38. The bottom end of the third rotating shaft 35 is rotatably mounted at the bottom of the mounting groove 32 through a third bearing 320; the lower end of the middle cylinder 33 is provided with a fourth bevel gear 310 matched with the sixth bevel gear 319, and the fourth bevel gear 310 is installed in a matching manner with the sixth bevel gear 319.
On one hand, the meat stuffing to be stirred is placed in the stirring cylinder 31, and a user enables the third motor 39 to rotate by switching on the power supply of the third motor 39; the third motor 39 simultaneously drives the third bevel gear 37 and the sixth bevel gear 319 to rotate through the second rotating shaft 38 in the rotating process, wherein the third bevel gear 37 is matched with the second bevel gear 36 to drive the second bevel gear 36 to rotate, so as to drive the third rotating shaft 35 to rotate; the third rotating shaft 35 drives the fifth bevel gear 316 to rotate through the rotation of the first bevel gear 34, so as to realize the rotation of the stirring rod 315; in the rotating process of the stirring rod 315, the T-shaped rod 318 and the stirring blade 317 are driven to rotate around the axis of the stirring rod 315, so that the T-shaped rod 318 and the stirring blade 317 rotate together to mix the stuffing; and the sixth bevel gear 319 and the fourth bevel gear 310 cooperate with each other to rotate, the middle barrel 33 is driven to rotate through the fourth bevel gear 310, the stirring rod 315 is driven to rotate around the axis of the third rotating shaft 35 by the rotation of the middle barrel 33, so that the purpose that the stirring rod 315 rotates around the axis of the stirring rod 315 and the axis of the third rotating shaft 35 simultaneously is achieved, the defect that the stirring rod 315 in the prior art can only rotate around one direction to stir meat paste, so that the meat paste is not uniformly stirred sufficiently is overcome, the stirring efficiency of the paste stirring system and the stirring uniformity of the meat paste are improved, and the taste of the paste stirring system after the meat paste is stirred to be made into parent sausage is also guaranteed.
As shown in fig. 7 and 8, the kneading system includes a roller 41 and a transparent roller cover 42 hinged to an opening of the roller 41, specifically, the roller 41 has a cylindrical shape, the outer surface of the roller 41 has a smooth surface, the roller 41 is made of stainless steel, and the roller cover 42 is made of transparent tempered glass or transparent organic glass. The lower end of the roller end cover 42 is provided with an operation ring 46 for lifting and opening the roller end cover 42, and the roller end cover 42 is detachably and fixedly connected with the opening of the roller 41 through a first screw 44; a first connecting head 47 is arranged at the lower end of the opening of the roller 41, the first connecting head 47 is rotatably connected with a connecting rod 414 through a fourth rotating shaft 48, the other end of the connecting rod 414 is rotatably connected with a cam 417 through a sixth rotating shaft 415, the cam 417 is detachably and fixedly arranged on a fourth motor shaft 416, the other end of the fourth motor shaft 416 is connected with a fourth motor 413, and the fourth motor 413 is fixedly arranged on a fourth motor base 418; roller 41 below is provided with second connector 49, and rotatable the connecting at the pig iron 412 left end that takes precautions against earthquakes through fifth pivot 410 below second connector 49, specifically, the left end of pig iron 412 that takes precautions against earthquakes is provided with circular arc groove structure, and the inside connecting block that matches with second connector 49 that is provided with of circular arc groove, takes precautions against earthquakes and carries out rotatable connection through fifth pivot 410 and connecting block between pig iron 412 and the second connector 49. A plurality of springs 411 are arranged between the upper right surface of the shock-proof pig iron 412 and the roller 41 in a matching manner. The lower end of the bottom of the roller 41 is provided with a discharge hole, a roller bottom cover 43 is arranged in the discharge hole, and the roller bottom cover 43 is detachably and fixedly arranged at the bottom of the roller 41 through a second screw 45.
The invention firstly detaches the first screw 44, lifts the roller end cover 42 through the operation ring 46, and opens the opening of the roller 41; then putting the meat and the ingredients to be kneaded into the roller 41, and fixing and closing the roller end cover 42 through a first screw 44; the fourth motor 413 is electrified to be started, the fourth motor shaft 416 drives the cam 417 to rotate, the swinging motion of the cam 417 is transmitted to the roller 41 through the connecting rod through the cam 417, the upper part of the roller 41 is continuously swung and overturned back and forth, and the meat and the ingredients are impacted, rubbed and pickled in the roller 41, so that the meat is rolled and kneaded, the meat taste is improved, and the taste of the parent sausage is improved.
On the other hand, in the tumbling and swinging process of the roller 41, the arrangement of the roller end cover 42 can prevent meat materials from being thrown out through the opening of the roller 41 in the tumbling and rolling process, so that the meat materials are prevented from being wasted; through the transparent roller end cover 42, the user can observe the rolling condition of meat materials in the roller 41 at any time; after the meat is kneaded, the second screw 45 is detached, the drum bottom cover 43 is opened, and the user can take out the meat from the bottom of the drum 41, which is more convenient for taking out the meat compared with the traditional taking-out method.
On the other hand, the spring 411 and the shockproof pig iron 412 are arranged, so that the mechanical shock of the rolling system in the rolling process can be reduced, and the violent impact friction between parts is avoided, so that the damage probability of the parts is favorably reduced, the mechanical failure rate is reduced, and the service lives of the parts are favorably ensured and prolonged.
Preferably, the discharge hole and the drum bottom cover 43 are installed in a clearance fit manner, the drum bottom cover 43 is of a stepped shaft type structure, the small end of the drum bottom cover 43 is embedded into the discharge hole for installation, the large end of the drum bottom cover 43 is located outside the drum 41, and the large end of the drum bottom cover 43 is provided with a plurality of second screws 45 for fixing the drum bottom cover 43.
As shown in fig. 9-12, the weighing system includes an electronic scale 55, a display screen 57 is disposed on one side of the electronic scale 55, a movable seat 54 is disposed on an upper portion of the electronic scale 55, a weighing pan 51 is disposed on an upper portion of the movable seat 54, specifically, the movable seat 54 is fixedly connected to the weighing pan 51, the movable seat 54 has a square structure, and the weighing pan 51 has a semi-arc-shaped structure. A pouring spout 52 is arranged on the left side of the weighing pan 51, specifically, the pouring spout 52 is obliquely arranged towards the upper left of the weighing pan 51, and the appearance of the pouring spout 52 is a conical tube structure with an upper opening. The right end of the weighing disc 51 is provided with a handle 53; the left end corner position of electronic scale 55 is provided with movable groove 513, is provided with ninth pivot 514 in the movable groove 513, and rotatable installation is provided with crank 512 in the ninth pivot 514, the groove width size of movable groove 513 is greater than the thickness dimension of crank 512, the crooked corner position of crank 512 is provided with the radius angle structure, and is fixed connection between crank 512 and the lower clamp ring 59. A lower pressing ring 59 is arranged at the other end of the crank 512, an upper pressing ring 58 is arranged on the lower pressing ring 59 in a matching manner, and the upper pressing ring 58 is rotatably connected with the lower pressing ring 59 through an eighth rotating shaft 510; a fixed convex ring 515 is arranged on the lower surface of the upper pressing ring 58, a fixed groove 516 matched with the fixed convex ring 515 is arranged on the upper surface of the lower pressing ring 59, and a collection bag 511 is fixed between the upper pressing ring 58 and the lower pressing ring 59 through the matching of the fixed convex ring 515 and the fixed groove 516; the left end of the movable seat 54 is rotatably connected with the left end of the electronic scale 55 through a seventh rotating shaft 56.
According to the invention, on one hand, the meat paste after rolling and kneading is placed in the weighing tray 51 for weighing, the weighing index is displayed through the display screen 57, when the weighed value reaches the amount required by the user specification, the user lifts the handle 53, the weighing tray 51 and the movable seat 54 rotate around the seventh rotating shaft 56 towards the left, the meat paste flows out of the pouring opening 52 and falls into the collecting bag 511 fixed by the upper pressing ring 58 and the lower pressing ring 59, then the upper pressing ring 58 is lifted upwards and rotates along the eighth rotating shaft 510, the user can take out the collecting bag 511 and replace the new collecting bag 511, so that the quantitative weighing and the collecting of the meat paste are realized, the quantitative enema production of the parent sausage production is facilitated, the single mass of the produced parent sausage is more uniform, the size difference between the individual produced parent sausages is not too large, and the uniform production of the product is facilitated.
On the other hand, the invention can fix the edge opening of the collecting bag 511 with the fixing groove 516 along the fixing convex ring 515 by the matching action of the convex plate and the fixing groove 516, so that the weighed minced meat can quickly fall into the collecting bag 511, and the collecting bag 511 can be taken out and replaced by lifting the upper press ring 58, thus the operation is simple; meanwhile, if the user does not need to collect the meat paste using the collection bag 511, the crank 512 may be rotated along the ninth rotating shaft 514 to move away, so as to realize the movable operation of the upper pressing ring 58, the lower pressing ring 59 and the collection bag 511.
As shown in fig. 13 and 14, the fumigation system includes a fumigation furnace 61 and a plurality of smoke exhaust pipes 62 arranged at the top of the fumigation furnace 61, a control box 67 is arranged at the outer side of the right end of the fumigation furnace 61, a controller 610 is arranged in the control box 67, and the controller 610 is connected with a digital display temperature controller 611, a digital display time relay 68 and an ac contactor 69; a water tank 619 is arranged at the bottom of the fumigation furnace 61, and a heater 620 connected with the controller 610 is arranged in the water tank 619; a water inlet pipe 14 is arranged at the upper right end of the water tank 619, and a water inlet valve 613 connected with the controller 610 is arranged at the outer end of the water inlet pipe 14; a water drainage hole 616 is arranged at the bottom of the water tank 619, and a water drainage valve 15 connected with the controller 610 is arranged at the upper part of the water drainage hole 616; a floating ball type liquid level sensor 624 connected with the controller 610 is arranged in the water tank 619; a supporting plate 617 made of porous materials is arranged at the upper part of the water tank 619, a wheel groove 623 is arranged on the supporting plate 617, the trolley 63 is installed in the wheel groove 623 in a matching manner, a bottom plate 66 made of porous materials is arranged at the bottom of the trolley 63, and rollers 618 matched with the wheel groove 623 are arranged at the lower part of the bottom plate 66 of the trolley 63; the upper part of the bottom plate 66 is provided with a smoking material 65, the upper part of the smoking material 65 is provided with a supporting net 64, and in order to enhance the smoking effect, the bottom plate 66 and the supporting plate 617 are both made of porous foamed aluminum materials. The left end opening part of the steaming and smoking furnace 61 is provided with a door 621, the lower part of the left end of the steaming and smoking furnace 61 is provided with a wedge block 622 matched with the supporting plate 617, specifically, the highest point of the right end of the wedge block 622 is flush with the upper surface of the supporting plate 617, the wedge block 622 is made of 45 steel materials, the wedge block 622 and the left end of the steaming and smoking furnace 61 are detachably connected, and the wedge block 622 and the wheel groove 623 on the supporting plate 617 are matched and correspond to each other. The wedge block 622 is provided with a wheel groove 623 matched with the roller 618; the inner side of the right end of the fumigation furnace 61 is provided with a temperature sensor 612, and the temperature sensor 612 is connected with a digital display temperature controller (not shown).
According to the technical scheme, on one hand, the parent intestines needing to be fumigated are placed in the trolley 63, then the trolley 63 is pushed into the fumigation furnace 61 through the wedge-shaped block 622 in a transition mode, and the door 621 of the opening position of the fumigation furnace 61 is closed; then, the control box 67 is connected with an external power supply by adding water into the water tank 619, the steaming temperature and the steaming time are set by the digital display temperature controller 611 and the digital display time relay 68, and the electrification and the outage of the heater 620 are controlled by the alternating current contactor 69; the temperature sensor 612 transmits the detected temperature information to the digital display temperature controller, and transmits a signal to the controller 610, when the temperature in the fumigation furnace 61 exceeds the set upper temperature limit, the controller 610 closes the alternating current contactor 69, and the heater 620 is powered off, so that the heating temperature is conveniently controlled; the water level in the water tank 619 is sensed by the floating ball type liquid level sensor 624, the water level information is converted into an electric signal and is transmitted to the controller 610, and the controller 610 controls the opening and closing of the water inlet valve 613 and the water discharge valve 15 according to the liquid level information, so that the water level inside the water tank 619 is controlled and adjusted. Therefore, compared with the traditional steaming furnace 61, the technical scheme of the invention has the advantages that the parameter control and the steaming operation are more convenient, the work efficiency is favorably improved, the steaming production speed is increased, and the integral production efficiency is favorably improved.
On the other hand, the water after heating through heater 620 evaporates into steam, and steam passes the inside hole structure of backup pad 617 and reaches shallow 63, combines the inside smoked material 65 of shallow 63 to fumigate the parent's intestines in the shallow 63, has avoided adopting the boiler to fumigate and the use of smoke generator, has also guaranteed the fumigation quality of parent's intestines when reducing equipment cost, reduces the emission of harmful flue gas, does benefit to the environmental protection.
On the other hand, the production mode of transporting the parent intestines by the cart 63 is favorable for the steaming and transporting operation of the parent intestines, and the mode of placing the smoking materials 65 in the cart 63 is favorable for improving the production efficiency and simultaneously facilitating the replacement of the smoking materials 65, is also favorable for steaming the smoking materials 65 layer by layer from the bottom to the upper part of the parent intestines, is favorable for ensuring the taste of the parent intestines, and has better practical value and popularization and application prospects.
Referring to fig. 15-22, the cutting system includes a cutting device 717 and a storage box 78, the storage box 78 is disposed at the bottom of the cutting device 717, a lower material cylinder 72 is disposed at the top of the cutting device 717, a fifth motor 712, a cutter body 710 and a tenth rotating shaft 715 are disposed inside the cutting device 717, the cutter body 710 is disposed at the rear side of the fifth motor 712, the tenth rotating shaft 715 is disposed inside the cutter body 710, an output shaft is disposed on the fifth motor 712, the tenth rotating shaft 715 is mounted on the output shaft of the fifth motor 712, the cutter body 710 is mounted on the tenth rotating shaft 715, a discharging hole 71 is disposed in the lower material cylinder 72, a dropping opening 713 is disposed at the top of the storage box 78, a storage drawer 73 is disposed inside the storage box 78, support legs 79 are disposed at the bottom of the storage box 78, a guide rail 714 is disposed on the inner wall of the storage box 78, a mounting groove 716 is, the male and female blocks are mounted in mounting recesses 716 of the guide rail 714. The cutting unit 717 includes a power button 74, a fifth motor button 75, a speed increasing button 76, and a speed decreasing button 77. Preferably, the number of the feed cylinder 72, the cutter body 710 and the storage drawer 73 is 3.
The working principle of the cutter body 710 cutting system is as follows: firstly, checking whether each part of the binding device normally operates, then starting a power button 74, arranging three blanking barrels 72 on a cutting device 717, arranging a plurality of blanking holes 71 in the blanking barrels 72, wherein the diameters of the blanking holes 71 are matched with the diameters of hot dog sausages, so that the hot dog sausages can be aligned through the blanking holes 71 when being placed in the blanking holes 71, and can be placed in a plurality of hot dog sausages at the same time, and the hot dog sausages are introduced into the blanking holes 71, thereby realizing the simultaneous processing work of the hot dog sausages, greatly increasing the working efficiency, entering the cutting device 717 from the blanking holes 71, each hot dog sausage is formed by connecting a plurality of sausages, arranging three cutter bodies 710 on a tenth rotating shaft 715, and being capable of simultaneously cutting the hot dog sausages in the three blanking barrels 72 respectively, and ensuring that the cutting sizes and the lengths are completely the same, namely, cutting is carried out according to the lengths of the single sausages, the condition that the sausage body is separated by mistake is prevented from occurring, the sausage body is suitable for sausage bodies with different lengths, a cutting piece 711 is arranged on the cutter body 710, after the fifth motor button 75 is started, the fifth motor 712 works, an output shaft of the fifth motor 712 drives the tenth rotating shaft 715 to rotate, in the process that the cutter body 710 rotates along with the tenth rotating shaft 715, the cutting piece 711 can cut and separate the sausage bodies of falling phase chains, the rotating speed of the fifth motor 712 can be adjusted by the speed-increasing button 76 and the speed-reducing button 77, so that the length of the cut hot dog sausage is adjusted, the hot dog sausage can be produced according to different length requirements of the sausage bodies, more requirements can be met, the cut and separated hot dog sausage falls into the containing drawer 73 in the containing box 78 from the falling opening 713, when the containing drawer 73 is full, because the concave-convex block is arranged in the installation groove 716 of the guide rail 714, the containing drawer 73 can be pulled out, the staff binds, continues to hold hot dog intestines with following storage drawer 73, has guaranteed like this that the machine can last work always, has kept the efficiency of work.
In order to flatten the section of the hot dog intestine, the cutting knife is very sharp, and the hot dog intestine is cut only when the cutting knife rotates to be close to the top of the lower charging barrel, so as to prevent the cutting knife from mistakenly cutting the hot dog intestine when the cutting knife rotates to the bottom or the side part, namely, the intestine body is cut again at the bottom or the side of the cutter body 710 after being cut and separated at the top of the cutter body 710. As shown in fig. 14 to 17, as another preferred embodiment of the present invention, the cutter comprises a cutter body 710 having a cylindrical shape, a cutting blade 711 and a sliding member 718, the cutter body 710 includes a sliding groove 720 disposed along an axial direction, the sliding groove 720 extends toward a radial direction of the cutter body 710, a positive magnet 723 is disposed at a groove bottom of the sliding groove 720, one end of the sliding member 718 is inserted into the sliding groove 720 in a matching manner, the sliding member 718 can slide in the sliding groove 720 along the radial direction of the cutter body 710, the other end of the sliding member 718 is perpendicularly connected to the cutting blade 711, one end of the sliding member 718 close to the sliding groove 720 is provided with a first negative magnet 721, one end of the sliding member 718 connected to the cutting blade 711 is provided with a second negative magnet 722, the bottom of the lower charging barrel is provided with a positive electromagnet 724, 721 of the positive magnet 723 and the first negative magnet is greater than the gravity of the cutting blade 711 and, the magnetic force between the positive pole electromagnet 724 and the second negative pole magnet 722 is greater than the magnetic force between the positive pole magnet 723 and the first negative pole magnet 721. Specifically, the magnetic size of the positive electromagnet 724 can be realized by setting the coil number of the positive electromagnet 724 and the current size.
The working principle is as follows: when the power supply is turned on, the positive electromagnet 724 can be electrified, and when the cutting knife is not rotated below the lower charging barrel or is about to rotate away from the lower charging barrel, as shown in fig. 14 and 16, the magnetic force between the positive magnet 723 and the first negative magnet 721 is greater than the gravity of the cutting piece 711 and the sliding piece 718, at the moment, the positive magnet 723 and the first negative magnet 721 are attracted to enable the cutting knife to be close to the cutter body 710, so that the hot dog sausage cannot be cut by the cutting knife due to the gap between the cutting knife and the cutter body 710, and the hot dog sausage is effectively prevented from being mistakenly separated; when the cutter rotates to the lower part of the blanking barrel, the magnetic force of the positive electromagnet 724 is larger than that of the positive magnet 723, so that the positive magnet 723 and the first negative magnet 721 can be separated, the cutter is pulled out from the sliding groove 720, and the cutter can cut hot dog intestines. In conclusion, the automatic control cutting device can realize automatic control of folding of the cutting knife, not only improves the cutting speed, but also effectively prevents certain hot dog sausages from being cut for many times, so that the cut hot dog sausages are uniform in length and very orderly.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (6)
1. An energy-saving, environment-friendly and high-quality parent sausage production device is characterized by comprising a base, a conveyor belt, a solar cell and a console; the two sides of the base are symmetrically provided with side plates, belt pulleys are symmetrically arranged at two ends of the inner side of each side plate, the conveying belts are installed on the belt pulleys in a matching manner, one of the belt pulleys is connected with a first motor shaft through a wheel shaft, and the outer end of the first motor shaft is connected with a first driving motor; a control console is arranged on one side of the base, a lamp switch for controlling an ultraviolet lamp is arranged at the left end of the upper surface of the control console, a first motor switch for controlling and driving a first motor is arranged at the right end of the upper surface of the control console, a PLC (programmable logic controller) is connected to the right end of the first motor switch, and a solar cell is connected to the left end of the control console through a lead; a meat mincing system is arranged at the left end of the other side of the base, and a stuffing mixing system, a pickling tank, a rolling and kneading system, a weighing system, a sausage filling system, a steaming system, a cooling chamber, a cutting system, a secondary sterilization system and a refrigeration house are sequentially arranged at the right side of the meat mincing system; the outer surface of the conveyor belt is provided with a plurality of conveying grooves; the upper surface of the base is provided with a plurality of ultraviolet lamps for sterilization, and the upper parts of the ultraviolet lamps are provided with transparent glass plates for protecting the ultraviolet lamps; the first motor, the first motor switch, the lamp switch, the ultraviolet lamp, the solar cell and the PLC are in power-on connection, and the PLC is in control signal connection with the first motor;
the cutting system comprises a cutting device and a containing box, the containing box is arranged at the bottom of the cutting device, a feeding cylinder is arranged at the top of the cutting device, a button is arranged at one side of the cutting device, a fifth motor, a cutter and a tenth rotating shaft are arranged in the cutting device, the cutter is arranged at the rear side of the fifth motor, the tenth rotating shaft is arranged in the cutter, an output shaft is arranged on the fifth motor, the tenth rotating shaft is arranged on the output shaft of the fifth motor, the cutter is arranged on the tenth rotating shaft, a blanking hole is arranged in the blanking barrel, a falling opening is arranged at the top of the containing box, the containing box is internally provided with a containing drawer, the bottom of the containing box is provided with a supporting leg, the inner wall of the containing box is provided with a guide rail, the guide rail is provided with an installation groove, the side of the storage drawer is provided with a concave-convex block, and the concave-convex block is installed in the installation groove of the guide rail;
the cutter comprises a cutter body in a cylindrical shape, a cutting blade and a sliding piece, the cutter body comprises a sliding groove arranged along the axial direction, the sliding groove extends towards the radial direction of the cutter body, the bottom of the sliding groove is provided with a positive magnet, one end of the sliding part is inserted into the sliding groove in a matching way, the other end of the sliding part is vertically connected with the cutting blade, one end of the sliding part, which is close to the sliding groove, is provided with a first cathode magnet, one end of the sliding part, which is connected with the cutting piece, is provided with a second cathode magnet, the bottom of the lower charging barrel is provided with a positive pole electromagnet, the magnetic force of the positive pole magnet and the first negative pole magnet is greater than the gravity of the cutting piece and the sliding piece, the magnetic force of the positive electromagnet and the second negative magnet is greater than the magnetic force of the positive magnet and the first negative magnet, and a power button, a fifth motor button, a speed-up button and a speed-down button are arranged on one side of the cutting device.
2. The energy-saving environment-friendly high-quality production equipment for the parent intestines according to claim 1, wherein the meat mincing system comprises a meat mincing barrel, a meat inlet hopper, a second motor and a first rotating shaft, a left end cover is arranged at the left end of the meat mincing barrel, a left bearing is arranged in the left end cover, and the first rotating shaft is arranged in the left bearing; a plurality of round outlets for the crushed meat to flow out are arranged on the periphery of the left bearing; a helical blade is arranged on the first rotating shaft, a plurality of conical cutters for assisting in mincing meat slices are arranged on the helical blade, a plurality of mincing cutters for mincing meat slices are arranged at the left end of the first rotating shaft, and a second motor is connected and arranged at the right end of the first rotating shaft; the right end of the meat mincing barrel is provided with a right end cover, a right bearing is arranged in the right end cover, and the right end of the first rotating shaft is installed in the right bearing in a matching manner; the bottom of the meat grinder is provided with a supporting seat, the lower part of the supporting seat is provided with a base, the second motor is fixedly arranged at the right end of the base, and the bottom of the base is provided with a plurality of universal wheels in a matching manner; the outlet is arranged around the end cover center circular array of the left end cover, the circular array inside the outlet is provided with a plurality of tooth-shaped blades, and the lower end of the left end cover is provided with a guide groove used for guiding and collecting the minced meat in a matching manner.
3. The energy-saving environment-friendly high-quality production equipment for the parent intestines according to claim 2, wherein a left convex ring is arranged on a first rotating shaft between the reamer and the left bearing, the outer diameter of the left convex ring is larger than that of the left bearing, a right convex ring is arranged between the reamer and the right bearing, and the outer diameter of the right convex ring is larger than that of the right bearing.
4. The energy-saving environment-friendly high-quality parent sausage production equipment as claimed in claim 1, wherein the tumbling system comprises a roller and a transparent roller end cover hinged to the opening of the roller, the lower end of the roller end cover is provided with an operating ring for lifting and opening the roller end cover, and the roller end cover is detachably and fixedly connected with the opening of the roller through a first screw; the lower end of the opening of the roller is provided with a first connecting head, the first connecting head is rotatably connected with a connecting rod through a fourth rotating shaft, the other end of the connecting rod is rotatably connected with a cam through a sixth rotating shaft, the cam is detachably and fixedly arranged on a fourth motor shaft, the other end of the fourth motor shaft is connected with a fourth motor, and the fourth motor is fixedly arranged on a fourth motor base; a second connector is arranged below the roller, the lower part of the second connector is rotatably connected to the left end of the shockproof pig iron through a fifth rotating shaft, and a plurality of springs are arranged between the upper surface of the right part of the shockproof pig iron and the roller in a matching manner; the lower extreme of cylinder bottom is provided with the discharge opening, is provided with the cylinder bottom in the discharge opening, and the cylinder bottom passes through second screw detachable fixed mounting in the cylinder bottom.
5. The energy-saving, environment-friendly and high-quality parent sausage production equipment according to claim 1, wherein the weighing system comprises an electronic scale, a display screen is arranged on one side surface of the electronic scale, and the equipment is characterized in that: the upper part of the electronic scale is provided with a movable seat, the upper part of the movable seat is provided with a weighing tray, the left side of the weighing tray is provided with a dumping port, and the right end of the weighing tray is provided with a handle; a movable groove is formed in the corner position of the left end of the electronic scale, a ninth rotating shaft is arranged in the movable groove, a crank is rotatably arranged on the ninth rotating shaft, a lower pressing ring is arranged at the other end of the crank, an upper pressing ring is arranged on the lower pressing ring in a matched mode, and the upper pressing ring and the lower pressing ring are rotatably connected through an eighth rotating shaft; a fixed convex ring is arranged on the lower surface of the upper compression ring, a fixed groove matched with the fixed convex ring is arranged on the upper surface of the lower compression ring, and a collection bag is fixed between the upper compression ring and the lower compression ring through the matching of the fixed convex ring and the fixed groove; the left end of the movable seat is rotatably connected with the left end of the electronic scale through a seventh rotating shaft.
6. The energy-saving environment-friendly high-quality production equipment for parent intestines according to claim 1, wherein the fumigation system comprises a fumigation furnace and a plurality of smoke exhaust pipes arranged at the top of the fumigation furnace, a control box is arranged on the outer side of the right end of the fumigation furnace, a controller is arranged in the control box, and the controller is connected with a digital display temperature controller, a digital display time relay and an alternating current contactor; a water tank is arranged at the bottom of the steaming furnace, and a heater connected with a controller is arranged in the water tank; a water inlet pipe is arranged at the upper right end of the water tank, and a water inlet valve connected with the controller is arranged at the outer end of the water inlet pipe; a drain hole is formed in the bottom of the water tank, and a drain valve connected with the controller is arranged at the upper part of the drain hole; a floating ball type liquid level sensor connected with the controller is arranged in the water tank; a supporting plate made of porous materials is arranged at the upper part of the water tank, a wheel groove is arranged on the supporting plate, a trolley is installed in the wheel groove in a matching manner, a bottom plate made of porous materials is arranged at the bottom of the trolley, and a roller matched with the wheel groove is arranged at the lower part of the trolley bottom plate; smoking materials are arranged at the upper part of the bottom plate, and a supporting net is arranged at the upper part of the smoking materials; a door is arranged at the opening of the left end of the fumigation furnace, a wedge-shaped block matched with the supporting plate is arranged at the lower part of the left end of the fumigation furnace, and a wheel groove matched with the roller is arranged on the wedge-shaped block; a temperature sensor is arranged on the inner side of the right end of the fumigation furnace and is connected with a digital display temperature controller.
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