CN107992111A - A kind of beam tube tension force automatic adjustment dancing wheel and its implementation - Google Patents

A kind of beam tube tension force automatic adjustment dancing wheel and its implementation Download PDF

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Publication number
CN107992111A
CN107992111A CN201711162864.3A CN201711162864A CN107992111A CN 107992111 A CN107992111 A CN 107992111A CN 201711162864 A CN201711162864 A CN 201711162864A CN 107992111 A CN107992111 A CN 107992111A
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CN
China
Prior art keywords
crane
tension force
dancing wheel
controller
implementation
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Pending
Application number
CN201711162864.3A
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Chinese (zh)
Inventor
时德超
何晓童
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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Publication date
Application filed by Anhui University of Science and Technology filed Critical Anhui University of Science and Technology
Priority to CN201711162864.3A priority Critical patent/CN107992111A/en
Publication of CN107992111A publication Critical patent/CN107992111A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D15/00Control of mechanical force or stress; Control of mechanical pressure
    • G05D15/01Control of mechanical force or stress; Control of mechanical pressure characterised by the use of electric means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)

Abstract

The invention discloses a kind of beam tube tension force automatic adjustment dancing wheel and its implementation, including dancing wheel body, crane, horizon bar, pressure bearing wheels and straining pulley are provided with the dancing wheel body, ground is fixed in the crane bottom by foot stool, controller and lifting motor are installed inside the crane, the crane side is provided with display and on & off switch, and the display and on & off switch are electrical connected with controller;The horizon bar front is provided with sliding groove, and the horizon bar upper surface sets and has the gap, and elastic valve is provided with the gap, tensioned automatic control program is set in the controller.The present invention is simple to manufacture, sound construction in practice, is fully able to realize the automatic regulation function of optical fiber bundle tubes tension force, and is adjusted accurately, easy to use.

Description

A kind of beam tube tension force automatic adjustment dancing wheel and its implementation
Technical field
The present invention relates to optical fiber cable manufacture and optical fiber bundle tubes production equipment correlative technology field, is specially a kind of beam tube Power automatically adjusts dancing wheel and its implementation.
Background technology
In recent years, under the influence of being built universalness, novel information service etc. by the broadband strategy implementation of country of various countries, FTTX, push away Growing continuously and fast for global optical fiber cable market is moved.Optical fiber bundle tubes are the main materials for manufacturing the optical cable such as ADSS, fiber optic bundle Pipe is by certain technological process, and the optical fiber and fiber paste of different colours and colour circle are squeezed among the beam tube of different colours, Protected with carrying out armouring first to optical fiber, therefore, optical fiber bundle tubes play an important roll signal transmission through fiber.In production fiber optic bundle During pipe, the optical fiber bundle tubes produced need to add dancing wheel before take-up reel is entered, to adjust takeup tension and light Fine shrinkage of casing goes out excess fiber length, and traditional dancing wheel is all to need manual adjustment, can not realize intelligent, automation tension force Regulatory function, therefore, tension adjustment are inaccurate, inconvenient to use.
The present invention uses sensor detecting, motor-drive technique and LCD technology, included tensioned automatic tune Program is saved, then is equipped with the Design of Mechanical Structure such as horizon bar, pressure tank with holes, sliding groove and screw, realizes optical fiber bundle tubes tension force Automatic regulation function, it is accurate to adjust, easy to use.
The content of the invention
It is an object of the invention to provide a kind of beam tube tension force automatic adjustment dancing wheel and its implementation, to realize optical fiber The automatic regulation function of beam tube tension force, it is accurate to adjust, easy to use.
To achieve the above object, the present invention provides following technical solution:A kind of beam tube tension force automatic adjustment dancing wheel and its Implementation method, including dancing wheel body, are provided with crane, horizon bar, pressure bearing wheels and straining pulley, institute on the dancing wheel body State crane bottom and ground is fixed on by foot stool, controller and lifting motor, the lifting are installed inside the crane Frame side is provided with display and on & off switch, and the display and on & off switch are electrical connected with controller;The horizon bar is just Face is provided with sliding groove, and the horizon bar upper surface sets and has the gap, and is provided with elastic valve at the gap, in the controller Tensioned automatic control program is set.
Preferably, the crane is designed using hollow rectangular parallelepiped structure, and slide is separately installed with positive two perpendicular ribs, Screw is installed, the screw bottom is connected with lifting motor, and the lifting motor and controller are electrical on positive centre position It is connected.
Preferably, the screw is connected by sliding shoe with straining pulley, is provided with beam groove on the straining pulley, described Wheels can carry out low friction rotation with optical fiber bundle tubes.
Preferably, the sliding groove is connected with the outer Slideslip of roller, is fixed on the inside of the roller with connecting rod centre position It is connected, described connecting rod one end is stretched into inside horizon bar, and the connecting rod other end is connected with pressure bearing wheels.
Preferably, the pressure bearing wheels totally two, two pressure bearing wheels are away from crane central axis apart from equal;It is described to hold Pinch roller is provided with pressure tank, and four apertures are evenly distributed with the pressure tank, one is separately installed with four apertures Pressure sensor, the pressure sensor are electrical connected with controller.
Preferably, the controller uses STM32F103 Master control chips, and the lifting motor is brushless straight using 1800W Galvanic electricity machine, drive circuit therein use three phase full bridge drive circuit and IGBT switching tubes.
Compared with prior art, the beneficial effects of the invention are as follows:The present invention is using sensor detecting, motor driving skill Art and LCD technology, included tensioned automatic control program, then it is equipped with horizon bar, pressure tank with holes, sliding groove and screw Deng Design of Mechanical Structure, the automatic regulation function of optical fiber bundle tubes tension force is realized, it is accurate to adjust, easy to use.It is automatic using tension force Program is adjusted, pressure sensor detects that optical fiber bundle tubes pass through the pressure value transmitted during pressure bearing wheels, and pressure value is transferred to control Device processed, signal identification by controller, after processing, automatically control straining pulley lifting, to adjust the tension force of optical fiber bundle tubes, be allowed to Stablize in optimum tension value;Using pressure tank with holes, can both ensure, in the normal production run of optical fiber bundle tubes, not injure optical fiber Beam tube epidermis, and can detect pressure value of the optical fiber bundle tubes to pressure tank;, can be according to work using sliding groove and elastic valve Skill requirement, adjusts two pressure bearing wheels spacing and fixation manually.The present invention is simple to manufacture, sound construction, completely in practice It can realize the automatic regulation function of optical fiber bundle tubes tension force, and adjust accurately, it is easy to use.
Brief description of the drawings
Fig. 1 automatically adjusts dancing wheel and its implementation main body Facad structure schematic diagram for a kind of beam tube tension force of the present invention;
Fig. 2 automatically adjusts dancing wheel and its implementation body side structure diagram for a kind of beam tube tension force of the present invention;
Fig. 3 is the horizon bar construction profile of the present invention;
Fig. 4 is the electrical principle block diagram of the present invention;
In figure:1- dancing wheel bodies;2- cranes;201- slides;3- horizon bars;301- sliding grooves;302- rollers;303- Elastic valve;304- connecting rods;4- pressure bearing wheels;401- pressure tanks;402- pressure sensors;5- straining pulleys;501- crosses beam groove;502- Sliding shoe;6- lifting motors;601- screws;7- foot stools;8- controllers;801- displays;802- on & off switches.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work Embodiment, belongs to the scope of protection of the invention.
- 4 are please referred to Fig.1, the present invention provides a kind of technical solution:A kind of beam tube tension force automatic adjustment dancing wheel and its realization Method, including dancing wheel body 1, are provided with crane 2, horizon bar 3, pressure bearing wheels 4 and straining pulley 5 on the dancing wheel body 1, Ground is fixed in 2 bottom of crane by foot stool 7, and controller 8 and lifting motor 6, institute are provided with inside the crane 2 State 2 side of crane and display 801 and on & off switch 802 are installed, the display 801 and on & off switch 802 are electric with controller 8 Property is connected;3 front of horizon bar is provided with sliding groove 301, and 3 upper surface of horizon bar sets and has the gap, at the gap Elastic valve 303 is installed, tensioned automatic control program is set in the controller 8.
Wherein, the crane 2 is designed using hollow rectangular parallelepiped structure, and slide is separately installed with positive two perpendicular ribs 201, screw 601 is installed on positive centre position, 601 bottom of screw is connected with lifting motor 6, the lifting motor 6 It is electrical connected with controller 8.
Wherein, the screw 601 is connected by sliding shoe 502 with straining pulley 5, and beam groove was provided with the straining pulley 5 501, the straining pulley 5 can carry out low friction rotation with optical fiber bundle tubes.
Wherein, the sliding groove 301 is connected with 302 outer Slideslip of roller, in the inner side of roller 302 and connecting rod 304 Between position be fixedly linked, described 304 one end of connecting rod is stretched into inside horizon bar 3,304 other end of connecting rod and pressure bearing wheels 4 It is connected.
Wherein, the pressure bearing wheels 4 totally two, two pressure bearing wheels 4 are away from 2 central axis of crane apart from equal;It is described Pressure bearing wheels 4 are provided with pressure tank 401, and four apertures are evenly distributed with the pressure tank 401, are pacified respectively in four apertures Equipped with a pressure sensor 402, the pressure sensor 402 is electrical connected with controller 8.
Wherein, the controller 8 uses STM32F103 Master control chips, and the lifting motor 6 is brushless straight using 1800W Galvanic electricity machine, drive circuit therein use three phase full bridge drive circuit and IGBT switching tubes.
Operation principle:According to optical fiber bundle tubes production technology, according to flow arrangement it is good after, before upper take-up reel, by light Fine beam tube is arranged in the top pressure tank 401 of two pressure bearing wheels 4 of the present apparatus;It is then turned on the present apparatus;At this time, pressure sensing Device 402 starts to detect that optical fiber bundle tubes pass through the pressure value transmitted during pressure bearing wheels 4, and pressure value is transferred to controller 8, passes through The signal identification of controller 8, after handling, automatically control straining pulley 5 and lift.When detection pressure value is less than reference pressure value, control Device 8 processed automatically adjusts the slowly movement downwards of straining pulley 5, to increase optical fiber bundle tubes tension force;When detection pressure value is more than normal pressure During value, controller 8 automatically adjusts the slowly movement upwards of straining pulley 5, to reduce optical fiber bundle tubes tension force, so that optical fiber bundle tubes Power is maintained in the range of optimum tension all the time.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of changes, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (6)

1. a kind of beam tube tension force automatic adjustment dancing wheel and its implementation, including dancing wheel body (1), the dancing wheel body (1) crane (2), horizon bar (3), pressure bearing wheels (4) and straining pulley (5) are provided with, crane (2) bottom passes through foot stool (7) ground is fixed on, controller (8) and lifting motor (6), crane (2) side are installed inside the crane (2) Display (801) and on & off switch (802) are installed, the display (801) and on & off switch (802) are electrical with controller (8) It is connected;Horizon bar (3) front is provided with sliding groove (301), and horizon bar (3) upper surface sets and has the gap, the seam Elastic valve (303) is installed at gap, tensioned automatic control program is set in the controller (8).
2. a kind of beam tube tension force automatic adjustment dancing wheel according to claim 1 and its implementation, it is characterised in that:Institute State crane (2) to design using hollow rectangular parallelepiped structure, slide (201) is separately installed with positive two perpendicular ribs, front is middle Screw (601) is installed, screw (601) bottom is connected with lifting motor (6), the lifting motor (6) and control on position Device (8) processed is electrical connected.
3. a kind of beam tube tension force automatic adjustment dancing wheel according to claim 2 and its implementation, it is characterised in that:Institute State screw (601) by sliding shoe (502) with straining pulley (5) to be connected, beam groove (501), institute were provided with the straining pulley (5) Low friction rotation can be carried out with optical fiber bundle tubes by stating straining pulley (5).
4. a kind of beam tube tension force automatic adjustment dancing wheel according to claim 1 and its implementation, it is characterised in that:Institute Sliding groove (301) is stated with roller (302) outer Slideslip to be connected, it is solid with connecting rod (304) centre position on the inside of the roller (302) Fixed to be connected, horizon bar (3) inside, connecting rod (304) other end and pressure bearing wheels (4) are stretched into described connecting rod (304) one end It is connected.
5. a kind of beam tube tension force automatic adjustment dancing wheel according to claim 1 and its implementation, it is characterised in that:Institute Pressure bearing wheels (4) totally two are stated, two pressure bearing wheels (4) are away from crane (2) central axis apart from equal;The pressure bearing wheels (4) Pressure tank (401) is provided with, four apertures are evenly distributed with the pressure tank (401), are installed respectively in four apertures There is a pressure sensor (402), the pressure sensor (402) is electrical connected with controller (8).
6. a kind of beam tube tension force automatic adjustment dancing wheel according to claim 1 and its implementation, it is characterised in that:Institute To state controller (8) and use STM32F103 Master control chips, the lifting motor (6) uses 1800W brshless DC motors, wherein Drive circuit use three phase full bridge drive circuit and IGBT switching tubes.
CN201711162864.3A 2017-11-21 2017-11-21 A kind of beam tube tension force automatic adjustment dancing wheel and its implementation Pending CN107992111A (en)

Priority Applications (1)

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CN201711162864.3A CN107992111A (en) 2017-11-21 2017-11-21 A kind of beam tube tension force automatic adjustment dancing wheel and its implementation

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Application Number Priority Date Filing Date Title
CN201711162864.3A CN107992111A (en) 2017-11-21 2017-11-21 A kind of beam tube tension force automatic adjustment dancing wheel and its implementation

Publications (1)

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CN107992111A true CN107992111A (en) 2018-05-04

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005221036A (en) * 2004-02-06 2005-08-18 Mitsubishi Fuso Truck & Bus Corp Belt tension regulating device of engine
CN201010391Y (en) * 2007-04-04 2008-01-23 郑州恒杰实业有限公司 Thread drawing machine automatic adjusting vertical lifting tension
CN102173355A (en) * 2011-01-30 2011-09-07 江苏高和机电制造有限公司 Steel cord release tension control unit
CN203993404U (en) * 2014-08-11 2014-12-10 宜昌迪森智能科技有限公司 Split type intelligent grinding machine
CN204760137U (en) * 2015-06-18 2015-11-11 杭州临安光大线缆有限公司 Cable conductor tension control device
CN105502056A (en) * 2015-12-22 2016-04-20 苏州兴禾源复合材料有限公司 Winding tension device for slitting machine
CN205833859U (en) * 2016-07-29 2016-12-28 马鞍山和田电子智控系统有限公司 A kind of automatic tension adjusting mechanism for wound wires of wire drawing machine
CN207571606U (en) * 2017-11-21 2018-07-03 安徽理工大学 A kind of optical fiber bundle tubes automatically adjust dancing wheel with tension

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005221036A (en) * 2004-02-06 2005-08-18 Mitsubishi Fuso Truck & Bus Corp Belt tension regulating device of engine
CN201010391Y (en) * 2007-04-04 2008-01-23 郑州恒杰实业有限公司 Thread drawing machine automatic adjusting vertical lifting tension
CN102173355A (en) * 2011-01-30 2011-09-07 江苏高和机电制造有限公司 Steel cord release tension control unit
CN203993404U (en) * 2014-08-11 2014-12-10 宜昌迪森智能科技有限公司 Split type intelligent grinding machine
CN204760137U (en) * 2015-06-18 2015-11-11 杭州临安光大线缆有限公司 Cable conductor tension control device
CN105502056A (en) * 2015-12-22 2016-04-20 苏州兴禾源复合材料有限公司 Winding tension device for slitting machine
CN205833859U (en) * 2016-07-29 2016-12-28 马鞍山和田电子智控系统有限公司 A kind of automatic tension adjusting mechanism for wound wires of wire drawing machine
CN207571606U (en) * 2017-11-21 2018-07-03 安徽理工大学 A kind of optical fiber bundle tubes automatically adjust dancing wheel with tension

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Application publication date: 20180504

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