CN107986762A - A kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb - Google Patents

A kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb Download PDF

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CN107986762A
CN107986762A CN201711299919.5A CN201711299919A CN107986762A CN 107986762 A CN107986762 A CN 107986762A CN 201711299919 A CN201711299919 A CN 201711299919A CN 107986762 A CN107986762 A CN 107986762A
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parts
pug
honey comb
ceramic honey
drying
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李军营
吴道君
周守洪
杨晓波
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Hubei Shenwu Thermal Energy Technology Co Ltd
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Hubei Shenwu Thermal Energy Technology Co Ltd
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Abstract

The invention discloses a kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb, belong to catalysis technical field;The denitrating catalyst is mainly by following components:TiC35~40 part, Al2O370~80 part, 5~10 parts of tungstic acid, SiO25~8 parts, calcium sulfate crystal whiskers be 10~15 parts, 2~3 parts of wood pulp cotton, 2~4 parts of silicon nitride, 3~6 parts of haloflex, methyl methacrylate -3~5 parts of butadiene-styrene copolymer, 10~12 parts of hydroxypropyl methyl cellulose, 2~3 parts of phthalic acid ester, 2~3 parts of monoethanolamine, 1~3 part of stearic acid mediate by pug, aging, extrusion molding, drying and calcining, impregnation catalyst slurry, drying is prepared with calcination process again.

Description

A kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb
Technical field
The present invention relates to denitration prepared by a kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb, the present invention Catalyst, possess good mechanical strength, antiacid corrosive power, thermal shock resistance, is adaptable to coal-burning boiler, fired power generating unit In air preheater, steel is stepped on to substitute the original paper that exchanges heat in air preheater to examine, has good heat exchange property, denitration activity and wider temperature concurrently Window.
Background technology
In recent years, the energy and associated environment become the hot spot that whole world various countries are paid close attention to the most.China is due to per capita Energy resources shortage, environmental carrying capacity is limited, ecology fragility, by the great sustainable development for restricting China.Domestic GDP is annual High speed development, the hurried increase of energy consumption, environment, ecology are worsening.It is energy-saving to become the big master for solving energy problem Offense to.According to statistics, domestic industrial department energy-output ratio accounts for the 70% of national energy total amount.Wherein Industrial Stoves are China Big power consumer, accounts for the 25% of national total energy consumption, low energy utilization rate is to cause industrial furnace to consume energy one of the main reason for big.
Compared with the industrial furnace of developed country, the domestic Industrial Stoves thermal efficiency that is averaged wants low 20% or so, the energy of waste Equivalent to 200,000,000 tons of source standard coal, it is seen that Industrial Stoves energy-saving potential is very huge.
Heat exchange original paper material used in the air preheater in Industrial Stoves steps on steel to examine at present, examines and steps on steel with machinery The advantages that intensity is high, cracky, heat exchange rate be not fast, thermal capacitance is big, but in use, examine step on steel surface enamel it is easily de- Fall, the sulfuric acid corrosion formed by ammonium hydrogen sulfate or condensation is very easy to after the naked leakage of steel, especially national coal-burning power plant is complete Implement after minimum discharge in face.To make the nitrous oxides concentration after denitration process reach minimum discharge standard, at present, the drop of mainstream Low NOx drainage method is to increase by one layer of catalyst, can so cause system resistance, air preheater resistance to improve, SO2To SO3 Conversion ratio rise, aerosol discharge increase, cause the escaping of ammonia increase, corrosion and clogging increase etc..
In use, heat exchange element slowly rotates air preheater, and the higher flue gas of temperature and cold air alternately flow Through heat exchange element, periodically exchanged heat.In a heat-exchange periodic, the Temperature cycling change of heat exchange element, is selected dilute Earth elements Ce, La have wider denitration activity temperature range as active component.
Traditional vanadium titanium system denitrating catalyst, active temperature windows are relatively narrow(320~400 DEG C), easily by SO in operational process2 It is poisoned, activity is relatively low under low temperature, and is also easy to produce sulphur ammonium, and blocking catalyst hole and air preheater and upstream device, cause system pressure drop It is larger, increase the unfavorable factors such as the electric cost of air-introduced machine.
And existing rare-earth-based catalyst does not have heat accumulation function, and wear no resistance, active temperature range is narrow, intensity Low, service life is short;So that application range is greatly limited to, therefore, we there is an urgent need to study a kind of new catalyst, with Substitute the said goods.
The content of the invention
The present invention provides a kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb, is asked with solving above-mentioned technology Topic.
In order to solve the above technical problems, the technical solution that the present invention program uses is:A kind of high intensity medium temperature rare earth denitration Catalyst type accumulation of heat ceramic honey comb, it is characterised in that the denitrating catalyst is mainly by following components:TiC35~40 part, Al2O370 ~80 parts, 5~10 parts of tungstic acid, SiO25~8 parts, calcium sulfate crystal whiskers for 10~15 parts, 2~3 parts of wood pulp cotton, silicon nitride 2~ 4 parts, 3~6 parts of haloflex, methyl methacrylate -3~5 parts of butadiene-styrene copolymer, hydroxypropyl first 10~12 parts of base cellulose, 2~3 parts of phthalic acid ester, 2~3 parts of monoethanolamine, 1~3 part of stearic acid are mediated by pug, Aging, extrusion molding, drying and calcining, impregnation catalyst slurry, drying is prepared with calcination process again.
The catalysis slurry is composed of the following components:5~8 parts of mullite, 5~10 parts of ferric nitrate, 5~15 parts of manganese nitrate, Al2O35~10 part, 5~10 parts of ammonium dihydrogen phosphate, 0.5~2 part of dimethyl silicone polymer, 6~10 parts of aluminum stearate;Yttrium nitrate 3 ~5 parts, 5~8 parts of ammonium metatungstate, 5~8 parts of cerous nitrate, 2~4 parts of lanthanum nitrate, 3 parts of titanate coupling agent.
A kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb, its preparation method comprise the following steps:
(1)Pug is mediated:
i)Weigh TiC, Al2O3, tungstic acid, SiO2, calcium sulfate crystal whiskers be, stearic acid, monoethanolamine, methyl methacrylate Ester-butadiene-styrene copolymer, 20% ammonium hydroxide adjust pug pH, deionized water:Powder weight ratio is 0.4~0.6, 20min or so is mediated in stirring, and by mediating and adjusting the deionized water of addition, ammonium hydroxide adjusts pug index, and pug is mediated(i)Mud Expect moisture target value 38~45%, pH desired values 7.8~9.4;
ii)0.5~1.5 part of 20% ammonium hydroxide is added, covers stirring machine cap, more than 95 DEG C is heated to while stirring, then beats Head cover is opened, pug moisture to pug is concentrated by evaporation and is in granular form, the pug moisture target value 25~28%, pH desired values 7.8~ 8.5;
iii)Add wood pulp cotton successively while stirring, silicon nitride, adds 20% ammonium hydroxide, stirring 15min or so, the pug moisture Desired value 29~34%, pH desired values 8.1~9.2;
iv)Haloflex, hydroxypropyl methyl cellulose are added successively, stir more than 10min, the pug moisture target value 28 ~32%, pH desired value 8.1~9.0;
(2)It is aging:The pug that will be kneaded, is sealed with preservative film, aging, aging 3-4h;
(3)Pre-filtering is extruded:By aging good pug, on pre-filtering extruder, extrusion force 1700~2200N of plasticity, is filtered It is extruded into mud bar;
(4)Shaping extrusion:Extrusion molding is carried out on vacuum-extruder of the front end equipped with SCR molding dies, it is wet to obtain catalyst Base;
(5)Drying-calcining:By step(4)The obtained wet base of catalyst, is transferred on aluminium alloy pallet, with the glass with heat-preservation cotton The box lid of glass steel material packages, and drying temperature is 90 DEG C, and control temperature is incremented by from 30 DEG C by 5 DEG C/h of gradients, dry Cycle 5h;Dried catalyst blank is calcined, 1100 DEG C of calcining heat, in calcination process, control temperature is from 100 DEG C Rise, be incremented by by 100 DEG C/h of gradients, calcination time is 18~22h, obtains ceramic honey comb base substrate;
(6)Starching:Weigh mullite, ferric nitrate, manganese nitrate, Al2O3, ammonium dihydrogen phosphate, dimethyl silicone polymer, stearic acid Aluminium, yttrium nitrate, ammonium metatungstate, cerous nitrate, lanthanum nitrate, titanate coupling agent, are dissolved at 70~95 DEG C containing 1.2~3.5 parts of grass The aqueous solution of acid, slurries are than 1:3, add and be warming up to 80 DEG C and keep the temperature, with ultrasonic oscillation stirring 1~2 it is small when, be made catalysis slurry Material;Step 5 gained ceramic honey comb base substrate is put into catalysis slurry pool, drying oven, drying temperature are put into after wrapping catalysis slurry For 70 DEG C, control temperature is incremented by by 5 DEG C/h of gradients from 30 DEG C, 20~30 minutes arid cycles, strikes off ceramic honey comb base The catalysis slurry of external side and after cleaning out, is reentered into drying oven, and drying temperature is 90 DEG C, arid cycle 1h;
(7)Drying-calcining:By step(6)Obtained ceramic honey comb base substrate, is transferred on aluminium alloy pallet, with heat-preservation cotton The box lid of glass steel material packages, and is calcined, 550 DEG C of calcining heat, and in calcination process, control temperature is pressed from 100 DEG C 100 DEG C/h of gradients are incremented by, and calcination time is 7~9h, obtains medium temperature ceramic honey comb.
Preferably, the step(3)Pre-filtering is extruded, and strainer uses mesh specification as 1.0x4mm's or 0.8x3mm Stainless steel filtering net.
Preferably, the step(4)Shaping extrusion, extruder control condition is extrusion pressure 7MPa, extrusion temperature < 35 DEG C, vacuum -0.094MPa or so.
The invention has the advantages that:The present invention first passes through high-temperature firing ceramic honey comb idiosome, then by ceramic honey comb base substrate Starching, finally fires by medium temperature and forms.The present invention improves the anti-caking power of catalyst, is conducive to improve catalyst thermostabilization Property;Be adaptable to coal-burning boiler, fired power generating unit air preheater in;Al2O3 has been used widely as heat-storing material, is storing The amplitude of temperature change is also very big during hot material use, also without discovery heat-storing material rupture, therefore can fully meet work For the requirement of catalyst carrier.Therefore, if the Al2O3 honeycomb ceramic carriers of selection low cost, can obviously reduce catalyst Cost, simultaneously as integral catalyzer is axial heat conduction, using the heat accumulation function of Al2O3 honeycomb ceramic carriers, raising is urged The uniformity of agent temperature, improves catalytic performance.Denitration rate of the present invention in the environment of medium temperature is high, and reaction condition is gentle, To environment without any pollution.
Embodiment
For the ease of understanding the present invention, the present invention is described more fully in embodiment below.But the present invention can To realize in different forms, however it is not limited to embodiment described herein.It is opposite, there is provided the purpose of these embodiments is Make to the disclosure more thorough and comprehensive.
Embodiment 1
A kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb is mainly by following components:TiC35 parts, Al2O380 Part, 5 parts of tungstic acid, SiO28 parts, calcium sulfate crystal whiskers for 10 parts, 2 parts of wood pulp cotton, 4 parts of silicon nitride, 3 parts of haloflex, first Base methyl acrylate -5 parts of butadiene-styrene copolymer, 10 parts of hydroxypropyl methyl cellulose, phthalic acid ester 3 Part, 2 parts of monoethanolamine, 3 parts of stearic acid are mediated by pugs, aging, extrusion molding, drying and calcining, impregnation catalyst slurry, again Secondary drying is prepared with calcination process.
The catalysis slurry is made of following components:5 parts of mullite, 10 parts of ferric nitrate, 15 parts of manganese nitrate, Al2O35 parts, 5 parts of ammonium dihydrogen phosphate, 2 parts of dimethyl silicone polymer, 10 parts of aluminum stearate, 5 parts of yttrium nitrate, 8 parts of ammonium metatungstate, 5 parts of cerous nitrate, 4 parts of lanthanum nitrate, 3 parts of titanate coupling agent.
Its preparation method comprises the following steps:
(1)Pug is mediated:
i)Weigh TiC, Al2O3, tungstic acid, SiO2, calcium sulfate crystal whiskers, stearic acid, monoethanolamine, methyl methacrylate- Butadiene-styrene copolymer, 20% ammonium hydroxide adjust pug pH, deionized water:Powder weight ratio is 0.4~0.6, stirring 20min or so is mediated, by mediating and adjusting the deionized water of addition, ammonium hydroxide adjusts pug index, and pug is mediated(i)Pug water Subhead scale value 38~45%, pH desired values 7.8~9.4;
ii)0.5 part of 20% ammonium hydroxide is added, covers stirring machine cap, is heated to more than 95 DEG C while stirring, then opens top Lid, is concentrated by evaporation pug moisture to pug and is in granular form, the pug moisture target value 25~28%, pH desired values 7.8~8.5;
iii)Add wood pulp cotton successively while stirring, silicon nitride, adds 20% ammonium hydroxide, stirring 15min or so, the pug moisture Desired value 29~34%, pH desired values 8.1~9.2;
iv)Haloflex, hydroxypropyl methyl cellulose are added successively, stir more than 10min, the pug moisture target value 28 ~32%, pH desired value 8.1~9.0.
(2)It is aging:The pug that will be kneaded, is sealed with preservative film, aging, aging 4h;
(3)Pre-filtering is extruded:By aging good pug, on pre-filtering extruder, extrusion force 1700~2200N of plasticity, strainer Stainless steel filtering net of the mesh specification for 1.0x4mm or 0.8x3mm is used, filtering is extruded into mud bar;
(4)Shaping extrusion:Extrusion molding, extruder control strip are carried out on vacuum-extruder of the front end equipped with SCR molding dies Part is extrusion pressure 7MPa, and 35 DEG C, vacuum -0.094MPa or so of extrusion temperature <, obtains the wet base of catalyst;
(5)Drying-calcining:By step(4)The obtained wet base of catalyst, is transferred on aluminium alloy pallet, with the glass with heat-preservation cotton The box lid of glass steel material packages, and drying temperature is 90 DEG C, and control temperature is incremented by from 30 DEG C by 5 DEG C/h of gradients, dry Cycle 5h;Dried catalyst blank is calcined, 1100 DEG C of calcining heat, in calcination process, control temperature is from 100 DEG C Rise, be incremented by by 100 DEG C/h of gradients, calcination time 18h, obtains ceramic honey comb base substrate.
(6)Starching:Weigh mullite, ferric nitrate, manganese nitrate, Al2O3, ammonium dihydrogen phosphate, dimethyl silicone polymer, tristearin Sour aluminium, yttrium nitrate, ammonium metatungstate, cerous nitrate, lanthanum nitrate, titanate coupling agent, are dissolved in water-soluble containing 1.2 parts of oxalic acid at 70 DEG C Liquid, slurries are than 1:3, add and be warming up to 80 DEG C and keep the temperature, with ultrasonic oscillation stirring 1 it is small when, catalysis slurry is made;By step 5 institute Obtain ceramic honey comb base substrate to be put into catalysis slurry pool, be put into drying oven after wrapping catalysis slurry, drying temperature is 70 DEG C, and control is warm Degree is incremented by, 20 minutes arid cycles from 30 DEG C by 5 DEG C/h of gradients, strikes off catalysis slurry on the outside of ceramic honey comb base substrate simultaneously After cleaning out, be reentered into drying oven, drying temperature is 90 DEG C, arid cycle 1h;
(7)Drying-calcining:By step(6)Obtained ceramic honey comb base substrate, is transferred on aluminium alloy pallet, with heat-preservation cotton The box lid of glass steel material packages, and is calcined, 550 DEG C of calcining heat, and in calcination process, control temperature is pressed from 100 DEG C 100 DEG C/h of gradients are incremented by, and calcination time 9h, obtains medium temperature ceramic honey comb.Products obtained therefrom physical dimension is 150x150x (500~1250)Mm, aperture are 5~8mm, and interior 0.7~1.2mm of wall thickness, geometry specific surface area is 360~700m2/m3.
Embodiment 2
A kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb is mainly by following components:TiC38 parts, Al2O375 Part, 7 parts of tungstic acid, SiO26 parts, calcium sulfate crystal whiskers for 14 parts, 3 parts of wood pulp cotton, 3 parts of silicon nitride, 5 parts of haloflex, first Base methyl acrylate -4 parts of butadiene-styrene copolymer, 11 parts of hydroxypropyl methyl cellulose, phthalic acid ester 2 Part, 3 parts of monoethanolamine, 2 parts of stearic acid are mediated by pugs, aging, extrusion molding, drying and calcining, impregnation catalyst slurry, again Secondary drying is prepared with calcination process.
The catalysis slurry consists of the following compositions:6 parts of mullite, 8 parts of ferric nitrate, 10 parts of manganese nitrate, Al2O39 parts, phosphorus 8 parts of acid dihydride ammonium, 1.3 parts of dimethyl silicone polymer, 7 parts of aluminum stearate, 4 parts of yttrium nitrate, 7 parts of ammonium metatungstate, 6 parts of cerous nitrate, 3 parts of lanthanum nitrate, 3 parts of titanate coupling agent.
Its preparation method comprises the following steps:
(1)Pug is mediated:
i)Weigh TiC38 parts, Al2O375 parts, 7 parts of tungstic acid, SiO26 parts, calcium sulfate crystal whiskers be 14 parts, it is 2 parts of stearic acid, single 3 parts of monoethanolamine, methyl methacrylate -4 parts of butadiene-styrene copolymer, 20% ammonium hydroxide adjust pug pH, go from Sub- water:Powder weight ratio is 0.4~0.6, and 20min or so is mediated in stirring, by deionized water, the ammonium hydroxide of mediating and adjust addition Pug index is adjusted, pug is mediated(i)Pug moisture target value 38~45%, pH desired values 7.8~9.4;
ii)1 part of 20% ammonium hydroxide is added, covers stirring machine cap, more than 95 DEG C is heated to while stirring, then opens head cover, It is concentrated by evaporation pug moisture to pug to be in granular form, the pug moisture target value 25~28%, pH desired values 7.8~8.5;
iii)Add 3 parts of wood pulp cotton successively while stirring, 5 parts of silicon nitride, adds 20% ammonium hydroxide, stirring 15min or so, the mud Expect moisture target value 29~34%, pH desired values 8.1~9.2;
iv)5 parts of haloflex, 5 parts of hydroxypropyl methyl cellulose are added successively, stir more than 10min, the pug moisture mesh Scale value 28~32%, pH desired values 8.1~9.0.
(2)It is aging:The pug that will be kneaded, is sealed with preservative film, aging, aging 3h;
(3)Pre-filtering is extruded:By aging good pug, on pre-filtering extruder, extrusion force 1700~2200N of plasticity, strainer Stainless steel filtering net of the mesh specification for 1.0x4mm or 0.8x3mm is used, filtering is extruded into mud bar;
(4)Shaping extrusion:Extrusion molding, extruder control strip are carried out on vacuum-extruder of the front end equipped with SCR molding dies Part is extrusion pressure 7MPa, and 35 DEG C, vacuum -0.094MPa or so of extrusion temperature <, obtains the wet base of catalyst;
(5)Drying-calcining:By step(4)The obtained wet base of catalyst, is transferred on aluminium alloy pallet, with the glass with heat-preservation cotton The box lid of glass steel material packages, and drying temperature is 90 DEG C, and control temperature is incremented by from 30 DEG C by 5 DEG C/h of gradients, dry Cycle 5h;Dried catalyst blank is calcined, 1100 DEG C of calcining heat, in calcination process, control temperature is from 100 DEG C Rise, be incremented by by 100 DEG C/h of gradients, calcination time 21h, obtains ceramic honey comb base substrate.
(6)Starching:Weigh mullite, ferric nitrate, manganese nitrate, Al2O3, ammonium dihydrogen phosphate, dimethyl silicone polymer, tristearin Sour aluminium, yttrium nitrate, ammonium metatungstate, cerous nitrate, lanthanum nitrate, titanate coupling agent, are dissolved in water-soluble containing 2.2 parts of oxalic acid at 85 DEG C Liquid, slurries are than 1:3, add and be warming up to 80 DEG C and keep the temperature, with ultrasonic oscillation stirring 1.5 it is small when, catalysis slurry is made;By step 5 Gained ceramic honey comb base substrate is put into catalysis slurry pool, is put into drying oven after wrapping catalysis slurry, drying temperature is 70 DEG C, control Temperature is incremented by from 30 DEG C by 5 DEG C/h of gradients, and 25 minutes arid cycles, strike off the catalysis slurry on the outside of ceramic honey comb base substrate And after cleaning out, be reentered into drying oven, drying temperature is 90 DEG C, arid cycle 1h;
(7)Drying-calcining:By step(6)Obtained ceramic honey comb base substrate, is transferred on aluminium alloy pallet, with heat-preservation cotton The box lid of glass steel material packages, and is calcined, 550 DEG C of calcining heat, and in calcination process, control temperature is pressed from 100 DEG C 100 DEG C/h of gradients are incremented by, and calcination time 8h, obtains medium temperature ceramic honey comb.Products obtained therefrom physical dimension is 150x150x (500~1250)Mm, aperture are 5~8mm, and interior 0.7~1.2mm of wall thickness, geometry specific surface area is 360~700m2/m3.
Embodiment 3
A kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb is mainly by following components:TiC40 parts, Al2O370 Part, 10 parts of tungstic acid, SiO25 parts, calcium sulfate crystal whiskers for 15 parts, 3 parts of wood pulp cotton, 2 parts of silicon nitride, 6 parts of haloflex, first Base methyl acrylate -3 parts of butadiene-styrene copolymer, 12 parts of hydroxypropyl methyl cellulose, phthalic acid ester 2 Part, 2 parts of monoethanolamine, 1 part of stearic acid are mediated by pug, aging, extrusion molding, drying and calcining, impregnation catalyst slurry, again Secondary drying is prepared with calcination process.
The catalysis slurry consists of the following compositions:8 parts of mullite, 5 parts of ferric nitrate, 5 parts of manganese nitrate, Al2O310 parts, phosphorus 10 parts of acid dihydride ammonium, 0.5 part of dimethyl silicone polymer, 6 parts of aluminum stearate, 3 parts of yttrium nitrate, 5 parts of ammonium metatungstate, 8 parts of cerous nitrate, 2 parts of lanthanum nitrate, 3 parts of titanate coupling agent.
(1)Pug is mediated:
i)Weigh TiC40 parts, Al2O380 parts, 10 parts of tungstic acid, SiO25 parts, calcium sulfate crystal whiskers for 15 parts, 1 part of stearic acid, 2 parts of monoethanolamine, methyl methacrylate -3 parts of butadiene-styrene copolymer, 20% ammonium hydroxide adjust pug pH, go Ionized water:Powder weight ratio is 0.4~0.6, and 20min or so is mediated in stirring, by deionized water, the ammonia of mediating and adjust addition Water adjusts pug index, and pug is mediated(i)Pug moisture target value 38~45%, pH desired values 7.8~9.4;
ii)1.5 parts of 20% ammonium hydroxide is added, covers stirring machine cap, is heated to more than 95 DEG C while stirring, then opens top Lid, is concentrated by evaporation pug moisture to pug and is in granular form, the pug moisture target value 25~28%, pH desired values 7.8~8.5;
iii)Add 3 parts of wood pulp cotton successively while stirring, 5 parts of silicon nitride, adds 20% ammonium hydroxide, stirring 15min or so, the mud Expect moisture target value 29~34%, pH desired values 8.1~9.2;
iv)6 parts of haloflex, 3 parts of hydroxypropyl methyl cellulose are added successively, stir more than 10min, the pug moisture mesh Scale value 28~32%, pH desired values 8.1~9.0.
(2)It is aging:The pug that will be kneaded, is sealed with preservative film, aging, aging 3h;
(3)Pre-filtering is extruded:By aging good pug, on pre-filtering extruder, extrusion force 1700~2200N of plasticity, strainer Stainless steel filtering net of the mesh specification for 1.0x4mm or 0.8x3mm is used, filtering is extruded into mud bar;
(4)Shaping extrusion:Extrusion molding, extruder control strip are carried out on vacuum-extruder of the front end equipped with SCR molding dies Part is extrusion pressure 7MPa, and 35 DEG C, vacuum -0.094MPa or so of extrusion temperature <, obtains the wet base of catalyst;
(5)Drying-calcining:By step(4)The obtained wet base of catalyst, is transferred on aluminium alloy pallet, with the glass with heat-preservation cotton The box lid of glass steel material packages, and drying temperature is 90 DEG C, and control temperature is incremented by from 30 DEG C by 5 DEG C/h of gradients, dry Cycle 5h;Dried catalyst blank is calcined, 1100 DEG C of calcining heat, in calcination process, control temperature is from 100 DEG C Rise, be incremented by by 100 DEG C/h of gradients, calcination time 22h, obtains ceramic honey comb base substrate.
(6)Starching:Weigh mullite, ferric nitrate, manganese nitrate, Al2O3, ammonium dihydrogen phosphate, dimethyl silicone polymer, tristearin Sour aluminium, yttrium nitrate, ammonium metatungstate, cerous nitrate, lanthanum nitrate, titanate coupling agent, are dissolved at 95 DEG C containing 1.2~3.5 parts of oxalic acid Aqueous solution, slurries are than 1:3, add and be warming up to 80 DEG C and keep the temperature, with ultrasonic oscillation stirring 2 it is small when, catalysis slurry is made;Will step Rapid 5 gained ceramic honey comb base substrate is put into catalysis slurry pool, and drying oven is put into after wrapping catalysis slurry, and drying temperature is 70 DEG C, Temperature is controlled to be incremented by by 5 DEG C/h of gradients from 30 DEG C, 30 minutes arid cycles, strike off the catalysis on the outside of ceramic honey comb base substrate Slurry and after cleaning out, is reentered into drying oven, and drying temperature is 90 DEG C, arid cycle 1h;
(7)Drying-calcining:By step(6)Obtained ceramic honey comb base substrate, is transferred on aluminium alloy pallet, with heat-preservation cotton The box lid of glass steel material packages, and is calcined, 550 DEG C of calcining heat, and in calcination process, control temperature is pressed from 100 DEG C 100 DEG C/h of gradients are incremented by, and calcination time 7h, obtains medium temperature ceramic honey comb.Products obtained therefrom physical dimension is 150x150x (500~1250)Mm, aperture are 5~8mm, and interior 0.7~1.2mm of wall thickness, geometry specific surface area is 360~700m2/m3.
1-3 of embodiment of the present invention products obtained therefroms and other Products commercially are contrasted, obtain with Lower Testing index:
After tested, it is 40~43MPa, wear-resistant 3.9~4.2cm that the compression strength of catalyst of the present invention is axial3, catalyst Service life had higher intensity and thermal conductivity factor in 6 ~ 7 years, therefore with extensive society and economic value.
Embodiment of the present invention is only the description carried out to the preferred embodiment of the present invention, not to the present invention Spirit and scope are defined, and on the premise of not departing from the present invention relates to thought, engineers and technicians are to this hair in this area The various modifications and improvement that bright technical solution is made, should all fall into protection scope of the present invention, the claimed skill of the present invention Use, all recorded in detail in the claims in art.

Claims (4)

  1. A kind of 1. high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb, it is characterised in that the denitrating catalyst mainly by Following components:The denitrating catalyst is mainly by following components:TiC35~40 part, Al2O370~80 parts, 5~10 parts of tungstic acid, SiO25~8 parts, calcium sulfate crystal whiskers for 10~15 parts, 2~3 parts of wood pulp cotton, 2~4 parts of silicon nitride, 3~6 parts of haloflex, first Base methyl acrylate -3~5 parts of butadiene-styrene copolymer, 10~12 parts of hydroxypropyl methyl cellulose, adjacent benzene two 2~3 parts of formic acid esters, 2~3 parts of monoethanolamine, 1~3 part of stearic acid are mediated by pug, and aging, extrusion molding, drying are with forging Burning, impregnation catalyst slurry, drying is prepared with calcination process again;
    The catalysis slurry is composed of the following components:5~8 parts of mullite, 5~10 parts of ferric nitrate, 5~15 parts of manganese nitrate, Al2O35~10 part, 5~10 parts of ammonium dihydrogen phosphate, 0.5~2 part of dimethyl silicone polymer, 6~10 parts of aluminum stearate;Yttrium nitrate 3 ~5 parts, 5~8 parts of ammonium metatungstate, 5~8 parts of cerous nitrate, 2~4 parts of lanthanum nitrate, 3 parts of titanate coupling agent.
  2. 2. a kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb according to claim 1, its feature exist Comprise the following steps in its preparation method:
    (1)Pug is mediated:
    i)Weigh TiC, Al2O3, tungstic acid, SiO2, calcium sulfate crystal whiskers be, stearic acid, monoethanolamine, methyl methacrylate Ester-butadiene-styrene copolymer, 20% ammonium hydroxide adjust pug pH, deionized water:Powder weight ratio is 0.4~0.6, 20min or so is mediated in stirring, and by mediating and adjusting the deionized water of addition, ammonium hydroxide adjusts pug index, and pug is mediated(i)Mud Expect moisture target value 38~45%, pH desired values 7.8~9.4;
    ii)0.5~1.5 part of 20% ammonium hydroxide is added, covers stirring machine cap, more than 95 DEG C is heated to while stirring, then beats Head cover is opened, pug moisture to pug is concentrated by evaporation and is in granular form, the pug moisture target value 25~28%, pH desired values 7.8~ 8.5;
    iii)Add wood pulp cotton successively while stirring, silicon nitride, adds 20% ammonium hydroxide, stirring 15min or so, the pug moisture Desired value 29~34%, pH desired values 8.1~9.2;
    iv)Haloflex, hydroxypropyl methyl cellulose are added successively, stir more than 10min, the pug moisture target value 28 ~32%, pH desired value 8.1~9.0;
    (2)It is aging:The pug that will be kneaded, is sealed with preservative film, aging, aging 3-4h;
    (3)Pre-filtering is extruded:By aging good pug, on pre-filtering extruder, extrusion force 1700~2200N of plasticity, is filtered It is extruded into mud bar;
    (4)Shaping extrusion:Extrusion molding is carried out on vacuum-extruder of the front end equipped with SCR molding dies, it is wet to obtain catalyst Base;
    (5)Drying-calcining:By step(4)The obtained wet base of catalyst, is transferred on aluminium alloy pallet, with the glass with heat-preservation cotton The box lid of glass steel material packages, and drying temperature is 90 DEG C, and control temperature is incremented by from 30 DEG C by 5 DEG C/h of gradients, dry Cycle 5h;Dried catalyst blank is calcined, 1100 DEG C of calcining heat, in calcination process, control temperature is from 100 DEG C Rise, be incremented by by 100 DEG C/h of gradients, calcination time is 18~22h, obtains ceramic honey comb base substrate;
    (6)Starching:Weigh mullite, ferric nitrate, manganese nitrate, Al2O3, ammonium dihydrogen phosphate, dimethyl silicone polymer, stearic acid Aluminium, yttrium nitrate, ammonium metatungstate, cerous nitrate, lanthanum nitrate, titanate coupling agent, are dissolved at 70~95 DEG C containing 1.2~3.5 parts of grass The aqueous solution of acid, slurries are than 1:3, add and be warming up to 80 DEG C and keep the temperature, with ultrasonic oscillation stirring 1~2 it is small when, be made catalysis slurry Material;Step 5 gained ceramic honey comb base substrate is put into catalysis slurry pool, drying oven, drying temperature are put into after wrapping catalysis slurry For 70 DEG C, control temperature is incremented by by 5 DEG C/h of gradients from 30 DEG C, 20~30 minutes arid cycles, strikes off ceramic honey comb base The catalysis slurry of external side and after cleaning out, is reentered into drying oven, and drying temperature is 90 DEG C, arid cycle 1h;
    (7)Drying-calcining:By step(6)Obtained ceramic honey comb base substrate, is transferred on aluminium alloy pallet, with heat-preservation cotton The box lid of glass steel material packages, and is calcined, 550 DEG C of calcining heat, and in calcination process, control temperature is pressed from 100 DEG C 100 DEG C/h of gradients are incremented by, and calcination time is 7~9h, obtains medium temperature ceramic honey comb.
  3. 3. a kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb according to claim 2, its feature exist In:Step(3)Pre-filtering is extruded, and strainer uses stainless steel filtering net of the mesh specification for 1.0x4mm or 0.8x3mm.
  4. 4. high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb according to claim 2, it is characterised in that:Step Suddenly(4)Shaping extrusion, extruder control condition is extrusion pressure 7MPa, and 35 DEG C of extrusion temperature <, vacuum -0.094MPa are left It is right.
CN201711299919.5A 2017-12-09 2017-12-09 A kind of high intensity medium temperature rare earth denitration catalyst formulation accumulation of heat ceramic honey comb Withdrawn CN107986762A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111841317A (en) * 2019-12-12 2020-10-30 万华化学集团股份有限公司 Phosgene decomposition structured packing catalyst, preparation method thereof, phosgene-containing tail gas treatment device and treatment method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111841317A (en) * 2019-12-12 2020-10-30 万华化学集团股份有限公司 Phosgene decomposition structured packing catalyst, preparation method thereof, phosgene-containing tail gas treatment device and treatment method

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