CN107984874A - A kind of production system of aeroge composite thermal insulation article - Google Patents
A kind of production system of aeroge composite thermal insulation article Download PDFInfo
- Publication number
- CN107984874A CN107984874A CN201810022754.5A CN201810022754A CN107984874A CN 107984874 A CN107984874 A CN 107984874A CN 201810022754 A CN201810022754 A CN 201810022754A CN 107984874 A CN107984874 A CN 107984874A
- Authority
- CN
- China
- Prior art keywords
- thermal insulation
- composite thermal
- insulation article
- aeroge composite
- flameproof fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 52
- 238000009413 insulation Methods 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000004744 fabric Substances 0.000 claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000004964 aerogel Substances 0.000 claims abstract description 37
- 238000001035 drying Methods 0.000 claims abstract description 31
- 238000013329 compounding Methods 0.000 claims abstract description 25
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 239000003292 glue Substances 0.000 claims description 40
- 238000009423 ventilation Methods 0.000 claims description 9
- 239000011230 binding agent Substances 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 2
- 241000196324 Embryophyta Species 0.000 description 21
- 239000011810 insulating material Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
- B32B2038/166—Removing moisture
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of production system of aeroge composite thermal insulation article, the system comprises：Gluing machine, is connected with flameproof fabric, for being glued to the one side contacted on flameproof fabric with aerogel material；Compounding machine, is connected with flameproof fabric and aerogel material respectively, for the flameproof fabric after gluing and aerogel material to be bonded；Water plant is dried, for passing through and drying the aeroge composite thermal insulation article after being bonded via compounding machine；Cutting device, for being cut to the aeroge composite thermal insulation article after drying.Compared with prior art, the present invention has the advantages that service life is long, save cost and practical performance is strong.
Description
Technical field
The present invention relates to aeroge production field, more particularly, to a kind of production system of aeroge composite thermal insulation article.
Background technology
Aeroge is one of a kind of solid matter form, the solid of world's upper density very little.Density is 3 kilograms every cube
Rice.Due in aeroge 99.8% above is air, so aeroge has extraordinary heat insulation, the aeroge of one-inch thickness
Equivalent to the heat insulating function of 20 to 30 blocks of simple glasses.In view of the good heat-insulating properties of aeroge, aeroge is often applied to each
Kind of material and device it is heat-insulated in, such as aerogel blanket and aeroge blanket.And since aeroge has the characteristic of dry linting in itself, because
This, the performance of simple aerogel blanket and aeroge blanket tends not to reach optimal, therefore often by aerogel blanket and aeroge
Blanket etc. is mutually bonded with exterior materials such as flameproof fabrics, obtains aeroge composite thermal insulation article of good performance.
It is growing with automatic technology, the manufacture and production of aeroge composite thermal insulation article all the more level off to from
Dynamicization, patent CN205522880U disclose a kind of aerogel heat-insulating material and cover flameproof fabric slicer, are filled by stock shelf, glue spraying
Put, cover cooperation between cloth apparatus and blank platform, by semi-automatic assembly line realize aerogel insulating material and flameproof fabric it
Between automatic bonding and cut-out split.
What although this slicer can automate realizes whole technological process, after by blank platform to covering cloth
When aerogel insulating material is cut, easily cause blank since the glue between flameproof fabric and aerogel insulating material is not dry
There are glue residual on the blade of platform, it on the one hand can so shorten blade life, on the other hand can also influence blank effect, so that
Reduce the work efficiency of whole assembly line.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of aeroge is compound absolutely
The production system of hot article.
The purpose of the present invention can be achieved through the following technical solutions：
A kind of production system of aeroge composite thermal insulation article, the system comprises：
Gluing machine, is connected with flameproof fabric, for being glued to the one side contacted on flameproof fabric with aerogel material；
Compounding machine, is connected with flameproof fabric and aerogel material respectively, for by the flameproof fabric and aerogel material after gluing
Bonded；
Water plant is dried, for passing through and drying the aeroge composite thermal insulation article after being bonded via compounding machine；
Cutting device, for being cut to the aeroge composite thermal insulation article after drying.
Preferably, the drying water plant includes：
Assembly line, for passing through the aeroge composite thermal insulation article after being bonded via compounding machine；
Dryer, is fixed on assembly line, for being dried to aeroge composite thermal insulation article.
Preferably, the system also includes fixator.
Preferably, the fixator includes flameproof fabric fixator and aerogel material fixator, and the flameproof fabric is arranged at
On flameproof fabric fixator, it is connected via gluing machine with compounding machine, the aerogel material is arranged on aerogel material fixator,
And it is connected with compounding machine.
Preferably, the gluing machine includes glue applicator and roller, the flameproof fabric be set up on roller and positioned at roller and
Between glue applicator, moved under the drive of roller to compounding machine, the glue applicator is fixed on flameproof fabric side to be glued.
Preferably, the glue applicator includes gluer, binder spray or doctor kiss coater.
Preferably, the cutting device includes console, mechanical arm and carving knife, and the mechanical arm is fixed on console
On, the carving knife is fixed on the side of mechanical arm.
Preferably, the through hole of multiple interruptions is offered on the knife face of the carving knife.
Preferably, hair-dryer is also provided with the console, the hair-dryer is located at the side of carving knife.
Preferably, it is additionally provided with ventilation platform above the drying water plant.
Compared with prior art, the present invention has the following advantages：
1) production system of aeroge composite thermal insulation article proposed by the present invention, dries water plant, in gas by setting
Gel composite thermal insulation article via compounding machine after being bonded, first by drying water plant on the one hand by the system after bonding
Product are delivered on cutting device, on the one hand can also be dried using water plant is dried, and avoid that glue is not dry to be caused point
While cutting apparatus is destroyed by glue, the follow-up time for drying aeroge composite thermal insulation article is also saved.
2) drying water plant includes assembly line and dryer, and dryer is fixed on assembly line can be to via assembly line
On aeroge composite thermal insulation article dried, using the uninterrupted operation of assembly line, on the one hand can effectively extend drying
Time, avoid drying it is insufficient, another aspect dryer can set it is multiple be evenly distributed on assembly line, ensure drying
Uniformly, avoid that there is a situation where have position not dry in time.
3) system further includes fixator, can be used for fixing flameproof fabric and aerogel material, so as to ensure that flameproof fabric is gentle
Gel rubber material can uniformly be unfolded and by drying water plant.
4) gluing machine includes glue applicator and roller, and flameproof fabric is glued between glue applicator and roller in glue applicator
Afterwards, using the rolling of roller, on the one hand flameproof fabric is transmitted on compounding machine, on the other hand the rolling of roller can also be utilized to make
It must glue more uniform.
5) glue applicator can select gluer, binder spray or doctor kiss coater, can select the specific of gluing according to actual conditions
Mode, use is more flexible, and the scope of application is more extensive.
6) cutting device includes console, mechanical arm and carving knife, and carving knife drives via mechanical arm, in the control of console
Under system, moved up and down with certain frequency, so as to realize the automation even partition of aeroge composite thermal insulation article.
7) through hole of multiple interruptions is offered on the knife face of carving knife, it is possible to reduce carving knife and aeroge composite adiabatic system
Contact area between product, so that in the case where dryer also fails to aeroge composite thermal insulation article completely drying, to the greatest extent may be used
The residual for reducing glue on carving knife of energy, then increases the service life of carving knife, extends the usage time of system.
8) hair-dryer is additionally provided with console, can be under the control of console when carving knife imprudence is stained with glue
Glue is blown away at the first time, so as to reduce the residual of glue on carving knife as far as possible, increases the service life of carving knife, extends system
The usage time of system.
9) dry above water plant and be additionally provided with ventilation platform, on the one hand can further increase the baking of glue by ventilation
Dry speed, on the other hand can also have the function that peculiar smell suction by platform of divulging information, and reduce the smell pollution that glue volatile zone comes.
Brief description of the drawings
Fig. 1 is the structure diagram of the production system of aeroge composite thermal insulation article；
Fig. 2 is the profile of carving knife；
Wherein, 1 is flameproof fabric fixator, and 2 be aerogel material fixator, and 3 be flameproof fabric fixator, and 4 be gluing machine, 5
For gluing machine, 6 be compounding machine, and 7 be drying water plant, and 8 be ventilation platform, and 9 be mechanical arm, 10 platforms in order to control.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with technical solution of the present invention
Premised on implemented, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to
Following embodiments.
In order to solve the problems, such as that the system service life of existing production aeroge composite thermal insulation article is short, the present embodiment proposes
A kind of production system of aeroge composite thermal insulation article, including：Gluing machine, is connected with flameproof fabric, on flameproof fabric with
The one side of aerogel material contact is glued；Compounding machine, is connected with flameproof fabric and aerogel material respectively, for it will glue after
Flameproof fabric and aerogel material bonded；Water plant is dried, for passing through and drying the gas after being bonded via compounding machine
Gel composite thermal insulation article；Cutting device, for being cut to the aeroge composite thermal insulation article after drying.
Wherein, drying water plant includes：Assembly line, for passing through the aeroge composite adiabatic after being bonded via compounding machine
Product；Dryer, is fixed on assembly line, for being dried to aeroge composite thermal insulation article.System further includes fixator.
Fixator includes flameproof fabric fixator and aerogel material fixator, and flameproof fabric is arranged on flameproof fabric fixator, via gluing
Machine is connected with compounding machine, and aerogel material is arranged on aerogel material fixator, and is connected with compounding machine.Gluing machine includes upper
Glue device and roller, flameproof fabric are set up on roller and between roller and glue applicator, are moved under the drive of roller to compounding machine
Dynamic, glue applicator is fixed on flameproof fabric side to be glued.Glue applicator includes gluer, binder spray or doctor kiss coater.Cutting device bag
Console, mechanical arm and carving knife are included, mechanical arm is fixed on console, and carving knife is fixed on the side of mechanical arm.Carving knife
Knife face on offer the through holes of multiple interruptions.Hair-dryer is also provided with console, hair-dryer is located at the side of carving knife.Dry
Ventilation platform is additionally provided with above the water installations of mainstream.
According to said structure, following examples are proposed：
Embodiment 1
As shown in Figure 1, in the present embodiment in the production system of aeroge composite thermal insulation article, mainly include two flameproof fabrics
Fixator 1 and 3, and an aerogel material fixator 2, two flameproof fabric fixators 1 and 3 are respectively arranged at aerogel material
The upper and lower ends of fixator 2, flameproof fabric fixator and aerogel material fixator are the round roller structure of rotation, and flameproof fabric is gentle
Gel is fixed material and is both secured in the round roller structure, through the gluing machine 5 collectively formed as both roller and glue applicator,
It is connected on compounding machine 6, and is finally communicated on drying water plant 7, in round roller structure under the drive of drying water plant 7
On rotated.
The flowing water platform that drying water plant 7 is mainly made of an assembly line is formed, in the present embodiment, due to airsetting glue material
Two surfaces up and down of material are all covered with flameproof fabric, therefore in the above and below of flowing water platform, are all evenly distributed with dryer, dry
The quantity of dry machine can be determined according to the size of flowing water platform, and in the present embodiment, 3 are respectively arranged in the above and below of flowing water platform
A dryer, when travelling forward under drive of the aeroge composite thermal insulation article in flowing water platform, sequentially passes through these dryers
Bottom, while in the top of drying water plant 7, secures a ventilation platform 8, aeroge composite thermal insulation article in dryer and
Flash baking glue under the action of ventilation platform 8, and carried out via ventilation platform after dissipating taste, come console under the drive of flowing water platform
10。
Console generally mesa-shaped structure, enclosed inside singlechip controller (being not drawn into figure) are solid on console
Mechanical arm 9 is determined, as shown in Figure 1, the lower section of mechanical arm 9 secures carving knife (being not drawn into figure), at work, microcontroller control
Device processed sends control instruction according to the frequency that user sets, and control machinery arm is moved up and down with certain frequency, then cut
Knife can realize the cutting to aeroge composite thermal insulation article with the movement of mechanical arm, as shown in Fig. 2, point in the present embodiment
Multiple discontinuous through holes are offered on the surface of cutter, such through hole had not both interfered with the cutting efficiency of blade, while can
To reduce the contact area with glue in aeroge composite thermal insulation article, avoid the residual of glue and influence the use of carving knife
Service life, and the weight of carving knife can also be so reduced, so as to reduce the workmanship of mechanical arm, save the energy.
When in use, staff is first by flameproof fabric fixator 1 and 3, and on aerogel material fixator 2 for the device
Flameproof fabric and aerogel material pull that (glue applicator can be according to actual conditions to preliminary gluing is completed between glue applicator and roller
Make choice, using modes such as glue spraying, gluing or frictioning), redraw and drying is bonded and be tied on compounding machine 6
On water plant 7, drying water plant 7 can be opened at this time, then drying water plant 7 can drive the aeroge bonded compound
Insulating product travels forward, then drive roller rotate, followed by and can also drive flameproof fabric fixator 1 and 3 and airsetting glue material
Material fixator 2 is rotated, and staff may not need at this time pulls flameproof fabric and aerogel material is moved again, is only needed quiet
Water plant 7 to be dried drives whole system work, and via the aeroge composite thermal insulation article after the drying drying of water plant 7
Console 10 is come under the drive of flowing water platform, and is changed into specific length under the cutting of carving knife, staff need to only controlled
The other end of platform 10 processed places collecting device to collect the aeroge composite thermal insulation article after segmentation.
Embodiment 2
The production system of aeroge composite thermal insulation article in the present embodiment with it is essentially identical in embodiment 1, distinguish
Flameproof fabric fixator in this present embodiment only has one, i.e., aerogel material only has single side to be bonded with flameproof fabric, then whole
The general configuration and the course of work of a system are constant, and the dryer on flowing water platform can only carry out single side setting at this time, i.e., only
Dryer is set in the side for being bonded with flameproof fabric, and quantity and arrangement position equally can voluntarily select, in gas in the present embodiment
Flameproof fabric is bonded with the upside of gel rubber material, therefore 4 dryers have been evenly arranged above flowing water platform.
Embodiment 3
The production system of aeroge composite thermal insulation article in the present embodiment with it is essentially identical in embodiment 1, distinguish
In also securing a hair-dryer on console, which is located in the side of mechanical arm, and air port alignment carving knife, is flowing
When water drying unit fails to dry aeroge composite thermal insulation article completely, glue for being stained with carving knife etc. is timely blown
Send, as far as possible separate glue and carving knife.
Embodiment 4
The production system of aeroge composite thermal insulation article in the present embodiment with it is essentially identical in embodiment 1, distinguish
, can when staff has found to have the remaining trace of glue on carving knife in being also provided with a scram button on flowing water platform
To stop the work of flowing water platform, while the position of appropriate adjustment dryer and quantity by pressing the scram button, to ensure to dry
Dry effect.
Claims (10)
- A kind of 1. production system of aeroge composite thermal insulation article, it is characterised in that the system comprises：Gluing machine, is connected with flameproof fabric, for being glued to the one side contacted on flameproof fabric with aerogel material；Compounding machine, is connected with flameproof fabric and aerogel material respectively, for the flameproof fabric after gluing and aerogel material to be carried out Bond；Water plant is dried, for passing through and drying the aeroge composite thermal insulation article after being bonded via compounding machine；Cutting device, for being cut to the aeroge composite thermal insulation article after drying.
- A kind of 2. production system of aeroge composite thermal insulation article according to claim 1, it is characterised in that the drying Water plant includes：Assembly line, for passing through the aeroge composite thermal insulation article after being bonded via compounding machine；Dryer, is fixed on assembly line, for being dried to aeroge composite thermal insulation article.
- A kind of 3. production system of aeroge composite thermal insulation article according to claim 1, it is characterised in that the system Further include fixator.
- A kind of 4. production system of aeroge composite thermal insulation article according to claim 3, it is characterised in that the fixation Device includes flameproof fabric fixator and aerogel material fixator, and the flameproof fabric is arranged on flameproof fabric fixator, via gluing Machine is connected with compounding machine, and the aerogel material is arranged on aerogel material fixator, and is connected with compounding machine.
- A kind of 5. production system of aeroge composite thermal insulation article according to claim 1, it is characterised in that the gluing Machine includes glue applicator and roller, and the flameproof fabric is set up on roller and between roller and glue applicator, in the drive of roller Lower to be moved to compounding machine, the glue applicator is fixed on flameproof fabric side to be glued.
- A kind of 6. production system of aeroge composite thermal insulation article according to claim 5, it is characterised in that the gluing Device includes gluer, binder spray or doctor kiss coater.
- A kind of 7. production system of aeroge composite thermal insulation article according to claim 1, it is characterised in that the cutting Device includes console, mechanical arm and carving knife, and the mechanical arm is fixed on console, and the carving knife is fixed on mechanical arm Side.
- A kind of 8. production system of aeroge composite thermal insulation article according to claim 7, it is characterised in that the cutting The through hole of multiple interruptions is offered on the knife face of knife.
- A kind of 9. production system of aeroge composite thermal insulation article according to claim 7, it is characterised in that the control Hair-dryer is also provided with platform, the hair-dryer is located at the side of carving knife.
- A kind of 10. production system of aeroge composite thermal insulation article according to claim 1, it is characterised in that the baking Ventilation platform is additionally provided with above the water installations of mainstream.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810022754.5A CN107984874A (en) | 2018-01-10 | 2018-01-10 | A kind of production system of aeroge composite thermal insulation article |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810022754.5A CN107984874A (en) | 2018-01-10 | 2018-01-10 | A kind of production system of aeroge composite thermal insulation article |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107984874A true CN107984874A (en) | 2018-05-04 |
Family
ID=62040982
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810022754.5A Pending CN107984874A (en) | 2018-01-10 | 2018-01-10 | A kind of production system of aeroge composite thermal insulation article |
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| Country | Link |
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| CN (1) | CN107984874A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114682177A (en) * | 2022-03-22 | 2022-07-01 | 张成群 | Production system of general type composite aerogel material |
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