CN107984726A - A kind of LED lamp cover extrusion molding apparatus - Google Patents

A kind of LED lamp cover extrusion molding apparatus Download PDF

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Publication number
CN107984726A
CN107984726A CN201711188746.XA CN201711188746A CN107984726A CN 107984726 A CN107984726 A CN 107984726A CN 201711188746 A CN201711188746 A CN 201711188746A CN 107984726 A CN107984726 A CN 107984726A
Authority
CN
China
Prior art keywords
led lamp
lamp cover
extrusion molding
molding apparatus
material runner
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711188746.XA
Other languages
Chinese (zh)
Inventor
朱德意
章锋
赵丽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi South China New Energy Electric Technology Development Co Ltd
Original Assignee
Wuxi South China New Energy Electric Technology Development Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi South China New Energy Electric Technology Development Co Ltd filed Critical Wuxi South China New Energy Electric Technology Development Co Ltd
Priority to CN201711188746.XA priority Critical patent/CN107984726A/en
Publication of CN107984726A publication Critical patent/CN107984726A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/68Barrels or cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/747Lightning equipment
    • B29L2031/7472Lampshades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of LED lamp cover extrusion molding apparatus, including rack (1), servomotor (2), gear reducer (3) and the screw device (6) being installed on successively in rack (1), the screw device (6) are encapsulated in the container (5) in machine barrel (7);The machine barrel (7) includes feeding section and melt zone, and the top of the feeding section is equipped with feed inlet (4), and the port of export (9) of the melt zone is connected with the mouth mold (8) for making the LED lamp cover.LED lamp cover produced by the present invention, which meets, emphasizes the illumination occasion for moulding high-quality luminous environment, especially suitable for LED lamp tube or lamp panel etc., not only with decoration function, but also lamps and lanterns light extraction can be made soft, covering lamp body periphery, realizes the illuminating effect of three-dimensional.

Description

A kind of LED lamp cover extrusion molding apparatus
Technical field
The present invention relates to a kind of LED lamp cover extrusion molding apparatus, belong to LED lamp cover technical field.
Background technology
At present, LED is more and more to be used for room lighting as a kind of brand-new light source.At this stage, LED fluorescent lamp tube master Still to be used for replacing conventional lamp T5 or T8, in addition to energy saving, the appearance and effect of product do not have too many change.It is general Logical PC lampshades are as the key component in product appearance, basically as dust-proof, anti-riot, protection, the effect of optically focused or astigmatism. And in some high-grade places, such as luxury stores, office etc., lampshade in addition to meeting these effects, can also to its into The design of row intention, makes the light of outgoing meet the lighting requirements of three-dimensional, optimizes illuminating effect, and can be used as weight The decoration stage property wanted, so that in popular today for pursuing the good luminous environment of construction, has moulded the illumination atmosphere for meeting times flavour Enclose.
And make LED lamp cover and then need special equipment and carry out shaping making.At present, most thermoplastic can Made by dedicated extrusion molding apparatus.Extrusion molding carries out on extruder, and extruder is that plastic shaping adds One of main equipment of work machinery, the product produced with extrusion molding are widely used in life and agricultural, the building of people The industrial departments such as industry, petrochemical industry, machine-building, national defence.The good development prospect of plastics processing industry will be Chinese Plastics machine The driving source of tool process industry high speed development, the development potentiality of Plastics Machinery Manufacturing Industry in China is very big, and reserve strength is very sufficient, especially some sections Skill content is high, performance is good, the type of price rather moderate, such as super-huge, accurate, special injection molding, low temperature, high-power type list spiral shell Bar extruder, for producing the Multi-layer co-extrusion blow molding machine of oozing property of high resistant and heat resistance packaging material etc., production industrial part blowing Machinery etc..Therefore, in order to make LED lamp cover, it is also desirable to a LED lamp cover extrusion molding apparatus to match.
The content of the invention
The present invention seeks to provide a kind of LED lamp cover extrusion molding apparatus in view of the defects existing in the prior art.
The present invention to achieve the above object, adopts the following technical scheme that:
A kind of LED lamp cover extrusion molding apparatus, including rack, servomotor, the deceleration device being installed on successively in rack And screw device, the screw device are encapsulated in the container in machine barrel;The machine barrel includes feeding section and melt zone, institute The top for stating feeding section is equipped with feed inlet, and the port of export of the melt zone is connected with the mouth mold for making the LED lamp cover.
Further, the mouth mold include with shaping tubulose lampshade cavity, and with the matched mould of the cavity Block;The cavity feed side is connected by first material runner and second material runner with the port of export of the melt zone respectively; Formed with a plurality of semicircular groove structure on the side wall of the cavity;By both sides to middle part, by close on the outer wall of the module There is zigzag bulge-structure to thin formation.
Further, the first material runner and second material runner are interconnected, and first material runner and second The internal diameter of the feed inlet of material flow path to discharge port tapers into.
Further, it is provided with the outside of the module and the matched sealing baffle of the external port of the mouth mold, and institute State and draw ring is additionally provided with sealing baffle.
Beneficial effects of the present invention:The LED lamp cover of the present invention, which meets, emphasizes the illumination occasion for moulding high-quality luminous environment, especially Suitable for LED lamp tube or lamp panel etc., not only with decoration function, but also lamps and lanterns light extraction can be made soft, covering lamp body periphery is real The illuminating effect of existing three-dimensional.
In addition LED lamp cover extrusion molding apparatus of the invention is simple in structure, easy to use, and the mouth mold in equipment is the present invention LED lamp cover correspondence molding die, plastics can be processed and formed at one time to the ED lampshades of structure of the present invention, system can be saved This is caused, and substantially increases production efficiency.
Brief description of the drawings
Fig. 1 is the LED lamp cover dimensional structure diagram of the present invention.
Fig. 2 is the half section structure diagram of the LED lamp cover of the present invention.
Fig. 3 is the structure diagram for making the LED lamp cover extrusion device of the present invention.
Fig. 4 is the die geometry schematic diagram for making the LED lamp cover of the present invention.
Embodiment
Shown in Fig. 1, Fig. 2, it is related to a kind of LED lamp cover, its concrete structure includes:The lamp shade body 11 of long tubular, lampshade sheet On the inner wall of body 11 by two lateral middle parts, by it is close to thin formed with zigzag light refractive structures 15;Shape on the outer wall of lamp shade body 11 Into there is the wavy light refractive structures 12 that are made of a plurality of semicircle fin.In this way, when the light in lampshade is spread to both sides, energy Enough realize batswing tab light distribution, and the wavy light refractive structures 12 that outer wall is formed, emergent light spot can be made more uniform, no blackening. Using zigzag light refractive structures, it can allow the light into side that refraction or full transmitting occurs, change radiation direction;When sawtooth by Two lateral middle parts, by it is close formed to what is dredged after, lamp luminescence angle is more than 180 ° so that light extraction covering lamp body periphery, realization The effect of three-dimensional.Furthermore it is also possible to dust cover 13 made of plastic tab are provided at both ends with lamp shade body 11, thus It can ensure the cleaning in LED lamp cover, reduce pollution.
The preferable choice of technology is that the zigzag light refractive structures 15 and wavy light refractive structures 12 in the present invention can all use Makrolon or polymethyl methacrylate materials are made.
In addition, for cause light that LED light is sent can make after being projected by LED lamp cover emergent light spot distribution more uniformly, Exquisiteness, can be designed as 0.6mm, its bottom by the tooth pitch of the top sawtooth of the above-mentioned sawtooth zigzag light refractive structures 15 in the present invention The tooth pitch of sawtooth is designed as 1.2mm.More preferred technical solution is that the spacing of top sawtooth and bottom sawtooth is arranged on 5- Between 8mm;More preferable refraction effect can so be reached.
Shown in Fig. 3 to Fig. 4, for make the present invention LED lamp cover extrusion molding apparatus, its mainly include rack 1, according to The secondary servomotor 2 being installed in rack 1, gear reducer 3 and screw device 6, screw device 6 are encapsulated in the collecting in machine barrel 7 In groove 5;Machine barrel 7 includes feeding section and melt zone, and the top of feeding section is equipped with feed inlet 4, and the port of export 9 of melt zone connects tangible Into the mouth mold 8 of LED lamp cover.
Wherein, the concrete structure of the mouth mold 8 further includes the cavity 81 with shaping tubulose lampshade, and matches with cavity 81 The module 82 of conjunction;The feed side of cavity 81 passes through the outlet of first material runner 85 and second material runner 87 and melt zone respectively The connection of end 9;A plurality of semicircular groove structure 83 is also formed with the side wall of cavity 81;On the outer wall of module 82 by both sides into Portion, by it is close to dredge formed zigzag bulge-structure 84.
The preferable choice of technology is to be designed to be interconnected by first material runner 85 and second material runner 87, and the The internal diameter of feed inlet to the discharge port of one material flow path 85 and second material runner 87 tapers into, and is so squeezed easy to liquid material Go out shaping.In addition, the outside of the module 82 is additionally provided with sealing baffle 86 matched with the external port of mouth mold 8, and seal gear Draw ring 88 is additionally provided with plate 86.
The operation principle of the equipment is:Servomotor 2 drives gear reducer 3 to drive screw device 6 to work, by plastics from charging Mouth 4 is poured into machine barrel 7, and at this time, plastics travel forward under the progradation of screw device 5.In the process, material constantly quilt It is fed forward and is compacted, plastics is gradually reaching the temperature of viscous state, and start to melt due to the effect of frictional heat in melt zone Change, last level pressure, constant temperature, the mouth mold 8 of the quantitative port of export from melt zone carry out extrusion molding, due to having in the mouth mold 8 The cavity 81 of tubulose lampshade, and module matched with cavity 81 82 are molded, a plurality of half is also formed with the side wall of cavity 81 Circular groove structure 83;On the outer wall of module 82 zigzag bulge-structure 84 has been formed to what is dredged by both sides to middle part, by close; As it can be seen that the internal structure of above-mentioned mouth mold 8 can have the LED lamp cover of structure of the present invention with straight forming.Therefore, when the viscosity flow of thawing After state plastics are pressed into cavity 81 by first material runner 85 and second material runner 87 respectively, then through supercooling, fixed Type, can finally be pulled out the module 82 with draw ring 88 by dragger, finally obtain the LED lamp cover main body knot of the present invention Structure, subsequently can carry out corresponding processing and fabricating according to being actually needed.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant Non-exclusive inclusion is intended to, so that process, method, article or equipment including a series of elements not only include Those key elements, but also including other elements that are not explicitly listed, or further include for this process, method, article or The intrinsic key element of person's equipment.In the absence of more restrictions, the key element limited by sentence "including a ...", not Also there are other identical element in the process, method, article or apparatus that includes the element for exclusion.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or use the present invention. A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Cause This, the present invention is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein and new The consistent most wide scope of clever feature.

Claims (4)

1. a kind of LED lamp cover extrusion molding apparatus, it is characterised in that including rack (1), be installed on watching in rack (1) successively Motor (2), gear reducer (3) and screw device (6) are taken, the screw device (6) is encapsulated in the container (5) in machine barrel (7) In;The machine barrel (7) includes feeding section and melt zone, and the top of the feeding section is equipped with feed inlet (4), and the melt zone goes out Mouth end (9) is connected with the mouth mold (8) for making the LED lamp cover.
2. LED lamp cover extrusion molding apparatus as claimed in claim 1, it is characterised in that the mouth mold (8) includes having shaping The cavity (81) of tubulose lampshade, and with the cavity (81) matched module (82);The feed side of the cavity (81) point It is not connected by first material runner (85) and second material runner (87) with the port of export (9) of the melt zone;The cavity (81) a plurality of semicircular groove structure (83) is also formed with side wall;On the outer wall of the module (82) by both sides into Portion, by it is close to dredge formed zigzag bulge-structure (84).
3. LED lamp cover extrusion molding apparatus as claimed in claim 2, it is characterised in that the first material runner (85) and Second material runner (87) is interconnected, and the feed inlet of first material runner (85) and second material runner (87) is to discharge port Internal diameter taper into.
4. LED lamp cover extrusion molding apparatus as claimed in claim 3, it is characterised in that the outside of the module (82) is set There is the matched sealing baffle of external port (86) with the mouth mold (8), and draw ring is additionally provided with the sealing baffle (86) (88)。
CN201711188746.XA 2017-11-24 2017-11-24 A kind of LED lamp cover extrusion molding apparatus Pending CN107984726A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711188746.XA CN107984726A (en) 2017-11-24 2017-11-24 A kind of LED lamp cover extrusion molding apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711188746.XA CN107984726A (en) 2017-11-24 2017-11-24 A kind of LED lamp cover extrusion molding apparatus

Publications (1)

Publication Number Publication Date
CN107984726A true CN107984726A (en) 2018-05-04

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Application Number Title Priority Date Filing Date
CN201711188746.XA Pending CN107984726A (en) 2017-11-24 2017-11-24 A kind of LED lamp cover extrusion molding apparatus

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113357611A (en) * 2021-06-18 2021-09-07 深圳恒之源技术股份有限公司 Optical system with uniform light emission and main lighting device with optical system

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201535476U (en) * 2009-08-11 2010-07-28 周晓兴 Tube-shaped lampshade manufacturing device
CN103722719A (en) * 2014-01-15 2014-04-16 张家港贝瑞机械科技有限公司 Plastic extruding machine
CN104456409A (en) * 2014-11-10 2015-03-25 桐乡市佳盛塑料制品有限公司 LED lampshade and extrusion forming device thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201535476U (en) * 2009-08-11 2010-07-28 周晓兴 Tube-shaped lampshade manufacturing device
CN103722719A (en) * 2014-01-15 2014-04-16 张家港贝瑞机械科技有限公司 Plastic extruding machine
CN104456409A (en) * 2014-11-10 2015-03-25 桐乡市佳盛塑料制品有限公司 LED lampshade and extrusion forming device thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113357611A (en) * 2021-06-18 2021-09-07 深圳恒之源技术股份有限公司 Optical system with uniform light emission and main lighting device with optical system

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Application publication date: 20180504

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