CN107984605A - A kind of Production of Ceramics automation knife press - Google Patents
A kind of Production of Ceramics automation knife press Download PDFInfo
- Publication number
- CN107984605A CN107984605A CN201711286438.0A CN201711286438A CN107984605A CN 107984605 A CN107984605 A CN 107984605A CN 201711286438 A CN201711286438 A CN 201711286438A CN 107984605 A CN107984605 A CN 107984605A
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- Prior art keywords
- motor
- bolt
- fixed
- production
- automation
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a kind of Production of Ceramics automation knife press, including base and engine chamber；Electrohydraulic cylinder is set on the base；The electrohydraulic cylinder upper end is provided with hydraulic stem；The hydraulic stem upper end is provided with support plate；The first motor is fixed with the support plate；First output shaft of first motor is fixed together with turntable；The second motor is provided with the engine chamber；Gear is installed on second output shaft of second motor；The wheel and rack engagement；The right surface soldered of rack has sliding block；The lower end of rack is provided with cutter by bolt；Engine chamber is internally provided with demarcation strip；Controller is installed on the right side of the demarcation strip；The controller has been internally integrated PLC and supply unit, and it is electrically connected by cable and control panel, electrohydraulic cylinder, the first motor and the second motor；Present invention forging and stamping effect is good, easy to use, and the degree of automation is high.
Description
Technical field
The present invention relates to a kind of ceramic production device, is specifically a kind of Production of Ceramics automation knife press.
Background technology
Ceramic press is a kind of porcelain making commonly used equipment, is the equipment of whole ceramic production line most critical, and ceramic device
In most complicated equipment, with the continuous development of china industry, ceramic press is also more and more used, good ceramics
Press can not only can improve porcelain making quality, and contribute to the lifting of production efficiency.
But existing ceramic press, cannot find in time when breaking down in work, the generation of security incident is easy to cause,
A kind of ceramics can only be produced when carrying out Production of Ceramics work, practicality is small, improves use cost；In addition, existing knife pressure
Machine structure design is unreasonable, and for the degree of automation than relatively low, production efficiency is low, and work burden is added to direct labor, it is impossible to
Meets the needs of modern porcelain making, it is therefore desirable to which existing equipment is improved.
The content of the invention
It is an object of the invention to provide a kind of Production of Ceramics automation knife press, to solve to carry in above-mentioned background technology
The problem of going out.
To achieve the above object, the present invention provides following technical solution：
A kind of Production of Ceramics automation knife press, including base and engine chamber；The base upper surface is provided with electronic
Hydraulic cylinder；The electrohydraulic cylinder upper end is provided with hydraulic stem；The hydraulic stem lower end is inlaid in electric hydaulic cylinder interior, upper end
It is fixed together by bolt and support plate；The first motor has been bolted in the middle part of the support plate upper surface；Described
One motor is stepper motor, and first output shaft of the upper end is fixed together by first shaft coupling and turntable；Described first
Ball grooves are provided with the outside of axis device；The ball grooves are opened on the lower surface of turntable, and are provided with ball below；It is described
In ball episphere insertion ball grooves, lower semisphere insertion is put in pearl groove；The upper end put pearl groove and be opened in supporting rod；The branch
Strut is provided with two, and its lower end is bolted on the upper surface of support plate；Fixed frame is provided with the outside of support plate；
The fixed frame upper end is provided with supporting block；The lower surface corner of the engine chamber is installed in supporting block by bolt, and its
Upper end has been bolted cover board；The second motor is provided with below the cover board；Second motor is stepper motor, and is led to
Cross motor fixing frame and be installed on the inside left of engine chamber, and be provided with the second output shaft of its end by second shaft coupling
Gear；The wheel and rack engagement；The right surface soldered of rack has sliding block；The sliding block is slidably connected in sliding slot；Institute
Sliding slot is stated to be opened in upright bar；The upright bar lower end is bolted in the lower surface of engine chamber, and its left side is set
There is perforation；The perforation is opened on the bottom wall of engine chamber；The lower end of rack is provided with cutter by bolt；The cutter upper table
Face has been bolted reinforcing rib；The reinforcing rib upper end is fixed together by bolt and rack lower end, lower end and cutter
It is fixed together；Engine chamber is internally provided with demarcation strip；Controller is installed on the right side of the demarcation strip；Collection inside the controller
Into having PLC and supply unit, and it is electrical by cable and control panel, electrohydraulic cylinder, the first motor and the second motor
Connection.
As the further scheme of the present invention：The electrohydraulic cylinder is provided with four, and is bolted on base
Surface four corners.
As the further scheme of the present invention：The first shaft coupling is welded at the lower surface center of turntable.
As the further scheme of the present invention：The fixed mount setting has four, its lower end is bolted on base
Upper surface four corners, and be connected with bracing piece between two fixed frame lower ends.
As the further scheme of the present invention：The upper end of the supporting block and fixed frame is welded as a whole, and its middle part is opened
Equipped with mounting hole.
As the further scheme of the present invention：The control panel is embedded in the right lateral surface of engine chamber, and on its surface
End left side is provided with switch.
As the further scheme of the present invention：Display screen is provided with the right side of the switch；It is provided with the right side of the display screen
Indicator light.
As further scheme of the invention：Input area is provided with below the display screen；The input area is opened in
The surface lower end of control panel.
Compared with prior art, the beneficial effects of the invention are as follows：
The components such as primary control, stepper motor, turntable, electrohydraulic cylinder, gear, rack and cutter of the present invention；It is logical
Control panel is crossed to controller input control parameter to control the operation of whole device, forging and stamping effect is good, the degree of automation is high, work
Greatly improved as efficiency；Control panel is provided with indicator light, can prompt the working status of user apparatus at any time；In addition, this dress
Center engine chamber to protect power transmission component and controller, can not only prevent critical component from damaging, while can
Prevent user from being squeezed into because unexpected by rack-and-pinion, there is good security；Moreover, being used to cutter in the present apparatus
Bolt is fixedly mounted, and can carry out replacing different specifications according to being actually needed, practicality is stronger；And the turntable in device may be used also
Height is adjusted under the action of hydraulic cylinder, to adapt to different size of ceramics, further increases the universality of device；Meanwhile
The lower surface of turntable is provided with ball and supporting rod, effectively can prevent turntable from tilting, and improves the reliability of device and resistance to
Long property, the device use cost substantially reduced.
Brief description of the drawings
Fig. 1 is the structure diagram that a kind of Production of Ceramics automates knife press.
Fig. 2 is the structure diagram that a kind of Production of Ceramics automates fixed frame in knife press.
Fig. 3 is that a kind of Production of Ceramics automates the structural representation that motor, gear and rack in knife press connect top view
Figure.
Fig. 4 is the structure diagram that a kind of Production of Ceramics automates that ball is installed in knife press.
Fig. 5 is the structure diagram that a kind of Production of Ceramics automates control panel in knife press.
Fig. 6 is the structure diagram that a kind of Production of Ceramics automates knife press turntable bottom view.
In figure：1- bases, 2- bracing pieces, 3- electrohydraulic cylinders, 4- hydraulic stems, 5- support plates, 6- supporting rods, the electricity of 7- first
Machine, 8- first shaft couplings, 9- balls, 10- turntables, 11- cutters, 12- controllers, 13- control panels, 14- cables, 15- machineries
Storehouse, 16- demarcation strips, 17- upright bars, 18- sliding blocks, 19- racks, 20- gears, 21- cover boards, the second output shafts of 22-, 23-motor are solid
Determining frame, 24- perforates, 25- bolts, 26- supporting blocks, 27- reinforcing ribs, 28- fixed frames, the first output shafts of 29-, 30- mounting holes,
31- second shaft couplings, the second motors of 32-, 33- sliding slots, 34- put pearl groove, 35- ball grooves, 36- input areas, 37- indicator lights, 38-
Display screen, 39- switches.
Embodiment
The technical solution of this patent is described in more detail with reference to embodiment.
- 6 are please referred to Fig.1, a kind of Production of Ceramics, which is used, automates knife press, including base 1 and engine chamber 15；The base 1
Upper surface is provided with electrohydraulic cylinder 3；The electrohydraulic cylinder 3 is provided with four, and the table of base 1 is fixed on by bolt 25
Face four corners；3 upper end of electrohydraulic cylinder is provided with hydraulic stem 4；4 lower end of hydraulic stem is inlaid in inside electrohydraulic cylinder 3, on
End is fixed together by bolt 25 with support plate 5；5 upper surface middle part of support plate is fixed with the first motor by bolt 25
7；First motor 7 is stepper motor, and first output shaft 29 of the upper end is fixed on one by first shaft coupling 8 and turntable 10
Rise；The first shaft coupling 8 is welded at the lower surface center of turntable 10, to make to be built between the first output shaft 29 and turntable 10
Vertical connection, so as to facilitate 7 driving disc 10 of the first motor to rotate；The outside of first shaft coupling 8 is provided with ball grooves 35；The rolling
Pearl groove 35 is opened on the lower surface of turntable 10, and is provided with ball 9 below；9 episphere of ball is embedded in ball grooves 35
Interior, lower semisphere insertion is put in pearl groove 34, and can be rolled between the two；The upper end put pearl groove 34 and be opened in supporting rod 6；Institute
State supporting rod 6 and be provided with two, and its lower end is fixed on by bolt 25 on the upper surface of support plate 5, in order to be turntable 10
Support force is provided；The outside of support plate 5 is provided with fixed frame 28；The fixed frame 28 is provided with four, its lower end passes through bolt 25
The upper surface four corners of base 1 are fixed on, and bracing piece 2 is connected between two 28 lower ends of fixed frame, in order to improve device
Stability；28 upper end of fixed frame is provided with supporting block 26；The supporting block 26 and the upper end of fixed frame 28 are welded as a whole, and
Its middle part offers mounting hole 30, in order to installation bolt 25；Installed by bolt 25 the lower surface corner of the engine chamber 15
In supporting block 26, and the upper end is fixed with cover board 21 by bolt 25；The lower section of cover board 21 is provided with the second motor 32；Institute
It is stepper motor to state the second motor 32, and the inside left of engine chamber 15 is installed on by motor fixing frame 23, and its end
Gear 20 is provided with by second shaft coupling 31 on second output shaft 22；The gear 20 is engaged with rack 19, in order to second
32 drive rack 19 of motor moves up and down；The 19 right surface soldered of rack has sliding block 18；The sliding block 18 is slidably connected at cunning
In groove 33, so that rack 19 moves up and down；The sliding slot 33 is opened in upright bar 17；17 lower end of upright bar is solid by bolt 25
It is scheduled in the lower surface of engine chamber 15, and its left side is provided with perforation 24；The perforation 24 is opened in the bottom wall of engine chamber 15
On, so that the lower end of rack 19 passes through；The lower end of rack 19 is provided with cutter 11 by bolt 25, in order to ceramic raw material into
Row forging and stamping；11 upper surface of cutter is fixed with reinforcing rib 27 by bolt 25；27 upper end of reinforcing rib by bolt 25 with
19 lower end of rack is fixed together, and lower end is fixed together with cutter 11, in order to improve the stability of cutter 11；Engine chamber 15
It is internally provided with demarcation strip 16；The right side of demarcation strip 16 is provided with controller 12；The controller 12 be internally integrated PLC and
Supply unit, and it is electrically connected by cable 14 and control panel 13, electrohydraulic cylinder 3, the first motor 7 and the second motor 32
Connect, to connect external power supply and to control whole device to run；The control panel 13 is embedded in the right lateral surface of engine chamber 15,
And switch 39 is provided with the left of its surface upper end, in order to opening device；The right side of switch 39 is provided with display screen 38, so as to
In display control parameter；The right side of display screen 38 is provided with indicator light 37, in order to the working status of instruction device；Display screen
38 lower sections are provided with input area 36；The input area 36 is opened in the surface lower end of control panel 13, so as to user's input control
Parameter.
The present invention operation principle be：
User starts the present apparatus by the switch 39 on control panel 13, then according to the size of forging and stamping ceramics, by defeated
Enter area 36 to 12 input control parameter of controller；First, controller 12 can control electrohydraulic cylinder 3 according to received parameter instruction
Work, to drive hydraulic stem 4 flexible, so as to change the distance between turntable 10 and cutter 11, to facilitate pottery of different sizes
Porcelain is put into turntable 10；After ceramics are placed into 10 upper surface of turntable, controller 12 controls the second motor 32 to rotate forward or backwards, with
Gear 20 is rotated, so that drive rack 19 and sliding block 18 move up and down, and then presses to and is placed on turntable 10 with cutter 11
Ceramics and it is forged and pressed；In forging process, by controller 12 the first motor 7 can be controlled to rotate, with band turn
Disk 10 rotates, so as to carry out comprehensive forging and stamping to ceramics；During turntable 10 rotates, ball 9 can put 34 He of pearl groove
Rotated between ball grooves 35, do not influencing that support force can be provided for it while turntable 10 rotates, preventing from leading because ceramics are overweight
Cause 10 run-off the straight of turntable and cause equipment fault.
The better embodiment of this patent is explained in detail above, but this patent is not limited to above-mentioned embodiment party
Formula, can also be on the premise of this patent objective not be departed from the knowledge that one skilled in the relevant art possesses
Make a variety of changes.
Claims (8)
1. a kind of Production of Ceramics automation knife press, including base (1) and engine chamber (15)；It is characterized in that, the base
(1) upper surface is provided with electrohydraulic cylinder (3)；Electrohydraulic cylinder (3) upper end is provided with hydraulic stem (4)；The hydraulic stem
(4) lower end is inlaid in electrohydraulic cylinder (3) inside, and upper end is fixed together by bolt (25) and support plate (5)；The support
Plate (5) upper surface middle part is fixed with the first motor (7) by bolt (25)；First motor (7) is stepper motor, the upper end
The first output shaft (29) be fixed together by first shaft coupling (8) and turntable (10)；The outside of the first shaft coupling (8)
It is provided with ball grooves (35)；The ball grooves (35) are opened on the lower surface of turntable (10), and are provided with ball below
(9)；In ball (9) the episphere insertion ball grooves (35), lower semisphere insertion is put in pearl groove (34)；The pearl groove (34) of putting is opened
It is located at the upper end of supporting rod (6)；The supporting rod (6) is provided with two, and its lower end is fixed on support plate by bolt (25)
(5) on upper surface；Fixed frame (28) is provided with the outside of support plate (5)；Fixed frame (28) upper end is provided with supporting block
(26)；The lower surface corner of the engine chamber (15) is installed in supporting block (26) by bolt (25), and the upper end passes through spiral shell
Bolt (25) is fixed with cover board (21)；The second motor (32) is provided with below the cover board (21)；Second motor (32) is step
Stepper motor, and the inside left by motor fixing frame (23) installed in engine chamber (15), and the second output shaft of its end
(22) gear (20) is provided with by second shaft coupling (31) on；The gear (20) is engaged with rack (19)；The rack
(19) right surface soldered has sliding block (18)；The sliding block (18) is slidably connected in sliding slot (33)；The sliding slot (33) is opened in
In upright bar (17)；Upright bar (17) lower end is fixed in the lower surface of engine chamber (15) by bolt (25), and its left side
It is provided with perforation (24)；The perforation (24) is opened on the bottom wall of engine chamber (15)；The lower end of rack (19) passes through bolt
(25) cutter (11) is installed；Cutter (11) upper surface is fixed with reinforcing rib (27) by bolt (25)；The reinforcing rib
(27) upper end is fixed together by bolt (25) and rack (19) lower end, and lower end is fixed together with cutter (11)；Engine chamber
(15) it is internally provided with demarcation strip (16)；Controller (12) is installed on the right side of the demarcation strip (16)；In the controller (12)
Portion is integrated with PLC and supply unit, and it passes through cable (14) and control panel (13), electrohydraulic cylinder (3), the first motor
(7) and the second motor (32) is electrically connected.
A kind of 2. Production of Ceramics according to claim 1 automation knife press, it is characterised in that the electrohydraulic cylinder
(3) four are provided with, and the surface four corners of base (1) are fixed on by bolt (25).
A kind of 3. Production of Ceramics according to claim 1 automation knife press, it is characterised in that the first shaft coupling
(8) it is welded at the lower surface center of turntable (10).
A kind of 4. Production of Ceramics according to claim 1 automation knife press, it is characterised in that the fixed frame (28)
Four are provided with, its lower end is fixed on the upper surface four corners of base (1), and two fixed frame (28) lower ends by bolt (25)
Between be connected with bracing piece (2).
A kind of 5. Production of Ceramics according to claim 1 automation knife press, it is characterised in that the supporting block (26)
It is welded as a whole with the upper end of fixed frame (28), and its middle part offers mounting hole (30).
A kind of 6. Production of Ceramics according to claim 1 automation knife press, it is characterised in that the control panel
(13) right lateral surface of engine chamber (15) is embedded in, and switch (39) is provided with the left of its surface upper end.
7. a kind of Production of Ceramics according to claim 6 automation knife press, it is characterised in that the switch (39) is right
Side is provided with display screen (38)；Indicator light (37) is provided with the right side of the display screen (38).
A kind of 8. Production of Ceramics according to claim 7 automation knife press, it is characterised in that the display screen (38)
Lower section is provided with input area (36)；The input area (36) is opened in the surface lower end of control panel (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711286438.0A CN107984605A (en) | 2017-12-07 | 2017-12-07 | A kind of Production of Ceramics automation knife press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711286438.0A CN107984605A (en) | 2017-12-07 | 2017-12-07 | A kind of Production of Ceramics automation knife press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107984605A true CN107984605A (en) | 2018-05-04 |
Family
ID=62036798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711286438.0A Pending CN107984605A (en) | 2017-12-07 | 2017-12-07 | A kind of Production of Ceramics automation knife press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107984605A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108943354A (en) * | 2018-07-16 | 2018-12-07 | 苏州洛特兰新材料科技有限公司 | A kind of knife press for ceramic material production |
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Application publication date: 20180504 |