CN107984044A - A kind of electric spark processing liquid - Google Patents
A kind of electric spark processing liquid Download PDFInfo
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- CN107984044A CN107984044A CN201711230066.XA CN201711230066A CN107984044A CN 107984044 A CN107984044 A CN 107984044A CN 201711230066 A CN201711230066 A CN 201711230066A CN 107984044 A CN107984044 A CN 107984044A
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- parts
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- sodium
- electric spark
- processing liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/08—Working media
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- Mechanical Engineering (AREA)
- Lubricants (AREA)
Abstract
The invention discloses a kind of electric spark processing liquid, belongs to Discharge Processing Technology field, and its purpose is to provide the electric spark processing liquid that a kind of service life is long, processing performance is good.It includes following components and content：67 parts of oleic acid, 25 parts of hydramine, 69 parts of additive, 68 parts of antirust agent, 36 parts of sodium carbonate, 25 parts of calcium chloride, 79 parts of dodecylic acid, 35 parts of hydroxypropyl methyl cellulose, 13 parts of stearic acid, 38 parts of chip removal detersive, 38 parts of sodium tetraborate, 58 parts of sodium metasilicate, 69 parts of petroleum sodium sulfonate, 69 parts of ricinolein, 26 parts of sulfonated oil, 12 parts of ethanedioic acid triethylammonium tetrakis, 48 parts of deionized water, 12 parts of polypropylene glycol.The present invention provides a kind of electric spark processing liquid, has the characteristics that long lifespan, processing performance are good.
Description
Technical field
The invention belongs to Discharge Processing Technology field, and in particular to a kind of electric spark processing liquid.
Background technology
With the development of metal-processing industry, Electric Discharge Wire-cutting Technology is more widely applied.Wire EDM instrument has
The advantages of many unique, it can process other instruments and can not process or unmanageable variously-shaped complicated workpiece.But electricity
Spark wire cutting needs to carry out in Wire-cut Electrical Discharge Machining liquid, its performance could be stablized, otherwise, its cutting speed, processing
The technic indexs such as precision, surface roughness are all greatly affected.Therefore, the requirement to Wire-cut Electrical Discharge Machining liquid is also more next
It is higher.Wire-cut Electrical Discharge Machining liquid is mainly by groups such as lubricant, antirust agent, surfactant, burster and oxidation and corrosion inhibitors
Into its main performance requirements is：Possess certain insulating properties, quick ionization and deionization, good rust-preventing characteristic, good profit
Slip, good stickiness, good cooling, good washing performance and good oxidation corrosion resistance.Electrical discharge machining is one
In fixed medium, material is added using the galvano-cautery phenomenon between tool-electrode and piece pole during pulse feature spark discharge
Work, to reach the processing method of certain geomery and surface roughness requirements.Carried out in liquid medium small―gap suture single
During pulsed discharge, the electrical corrosion of material be broadly divided into the breakdown of medium, the formation of passage, the conversion of energy and transmission,
Three continuous processes of dishing out of galvanic corrosion product., must be hydraulically full between two electrodes when carrying out processing and forming to electrically conductive workpiece
Medium, this liquid medium are foregoing electric spark working solution.
Electric spark working solution must have higher dielectric strength, to be conducive to produce the spark discharge of pulse feature.Electrical fire
The main function of flower working solution is to maintain dielectric strength appropriate between tool-electrode and workpiece, compresses discharge channel, makes electric discharge
Energy is focused in minimum region, is excluded the product in discharging gap, the electrode is cooled down in time with workpiece, in addition working solution
Catabolite produces electrode plating effect, advantageously reduces the loss of electrode.
China's electric spark processing liquid is essentially all using kerosene.The shortcomings that kerosene, is it is clear that be primarily due to scintillation
Point low (46 DEG C or so), can cause fire, volatile plus its arene content height, processing decomposites in use because of unexpected carelessness
More than pernicious gas and other reasons.And when working (finishing) area is larger, the finishing stablized is not easy in kerosene working solution, is obtained
Less than good finished surface.In addition, the processing efficiency and export license in kerosene are nor very satisfactory.
The content of the invention
It is an object of the invention to：It is dirty to solve life problems present in electric spark processing liquid in the prior art and processing
The problem of dye, there is provided a kind of electric spark processing liquid, arc quenching effect is good, and linear cutter liquid component does not sinter under instantaneous high-temperature,
With excellent cooling, lubricity, rust-preventing characteristic, chip resistance；There is environmental protection, the hair of problem of environmental pollution will not be caused
It is raw.
The technical solution adopted by the present invention is as follows：
A kind of electric spark processing liquid, includes according to the raw material of parts by weight：6-7 parts of oleic acid, 2-5 parts of hydramine, additive 6-9
It is part, 6-8 parts of antirust agent, 3-6 parts of sodium carbonate, 2-5 parts of calcium chloride, 7-9 parts of dodecylic acid, 3-5 parts of hydroxypropyl methyl cellulose, hard
1-3 parts of resin acid, 3-8 parts of chip removal detersive, 3-8 parts of sodium tetraborate, 5-8 parts of sodium metasilicate, 6-9 parts of petroleum sodium sulfonate, castor oil
6-9 parts of fat, 2-6 parts of sulfonated oil, 1-2 parts of ethanedioic acid triethylammonium tetrakis, 4-8 parts of deionized water, 1-2 parts of polypropylene glycol.
Further, the anti-embroidery agent includes：Borate, phosphate, silicate or molybdate.
Further, the additive includes：It is one or two kinds of in behenamide, sodium perborate, alkyl glycosides
More than.
Further, the additive includes：The antirust agent is behenic acid, lauryl amphoteric imidazoline, methyl diethyl
It is more than one or both of hydramine, methyl benzotriazazole lauryl amine.
Further, the additive includes：Include according to the raw material of parts by weight：4-5 parts of oleic acid, 5-6 parts of hydramine, addition
6-8 parts of agent, 2-8 parts of antirust agent, 3-6 parts of sodium carbonate, 2-7 parts of calcium chloride, 5-9 parts of dodecylic acid, hydroxypropyl methyl cellulose 3-8
Part, 1-6 parts of stearic acid, 3-9 parts of chip removal detersive, 3-8 parts of sodium tetraborate, 6-8 parts of sodium metasilicate, 5-9 parts of petroleum sodium sulfonate, castor
7-9 parts of sesame oil fat, 2-5 parts of sulfonated oil, 1-6 parts of ethanedioic acid triethylammonium tetrakis, 4-5 parts of deionized water, 1-4 parts of polypropylene glycol, metasilicic acid
3-7 parts of sodium, 1-4 parts of petroleum sodium sulfonate.
In conclusion by adopting the above-described technical solution, the beneficial effects of the invention are as follows：
Spark discharge conditioning agent in the present invention can control the spark discharge under super-large current, and arc quenching effect is good, and line is cut
Cut working fluid component not sinter under instantaneous high-temperature, there is excellent cooling, lubricity, rust-preventing characteristic, chip resistance；With environmental protection
Effect, the generation of problem of environmental pollution will not be caused.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that specific embodiment described herein is not used to limit only to explain the present invention
The fixed present invention.
A kind of electric spark processing liquid, includes according to the raw material of parts by weight：6-7 parts of oleic acid, 2-5 parts of hydramine, additive 6-9
It is part, 6-8 parts of antirust agent, 3-6 parts of sodium carbonate, 2-5 parts of calcium chloride, 7-9 parts of dodecylic acid, 3-5 parts of hydroxypropyl methyl cellulose, hard
1-3 parts of resin acid, 3-8 parts of chip removal detersive, 3-8 parts of sodium tetraborate, 5-8 parts of sodium metasilicate, 6-9 parts of petroleum sodium sulfonate, castor oil
6-9 parts of fat, 2-6 parts of sulfonated oil, 1-2 parts of ethanedioic acid triethylammonium tetrakis, 4-8 parts of deionized water, 1-2 parts of polypropylene glycol.
Preferably, the anti-embroidery agent includes：In borate, phosphate, silicate or molybdate.
Preferably, the additive includes：It is one or two kinds of in behenamide, sodium perborate, alkyl glycosides
More than.
Preferably, the additive includes：The antirust agent is behenic acid, lauryl amphoteric imidazoline, methyl diethyl
It is more than one or both of hydramine, methyl benzotriazazole lauryl amine.
Preferably, the additive includes：Include according to the raw material of parts by weight：4-5 parts of oleic acid, 5-6 parts of hydramine, addition
6-8 parts of agent, 2-8 parts of antirust agent, 3-6 parts of sodium carbonate, 2-7 parts of calcium chloride, 5-9 parts of dodecylic acid, hydroxypropyl methyl cellulose 3-8
Part, 1-6 parts of stearic acid, 3-9 parts of chip removal detersive, 3-8 parts of sodium tetraborate, 6-8 parts of sodium metasilicate, 5-9 parts of petroleum sodium sulfonate, castor
7-9 parts of sesame oil fat, 2-5 parts of sulfonated oil, 1-6 parts of ethanedioic acid triethylammonium tetrakis, 4-5 parts of deionized water, 1-4 parts of polypropylene glycol, metasilicic acid
3-7 parts of sodium, 1-4 parts of petroleum sodium sulfonate.
Embodiment 1
A kind of electric spark processing liquid, it is characterised in that include according to the raw material of parts by weight：6-7 parts of oleic acid, 2-5 parts of hydramine,
6-9 parts of additive, 6-8 parts of antirust agent, 3-6 parts of sodium carbonate, 2-5 parts of calcium chloride, 7-9 parts of dodecylic acid, hydroxypropyl methyl fiber
3-5 parts plain, 1-3 parts of stearic acid, 3-8 parts of chip removal detersive, 3-8 parts of sodium tetraborate, 5-8 parts of sodium metasilicate, petroleum sodium sulfonate 6-9
Part, 6-9 parts of ricinolein, 2-6 parts of sulfonated oil, 1-2 parts of ethanedioic acid triethylammonium tetrakis, 4-8 parts of deionized water, 1-2 parts of polypropylene glycol.
Embodiment 2
On the basis of embodiment 1, the anti-embroidery agent includes：In borate, phosphate, silicate or molybdate.
Embodiment 3
On the basis of embodiment 1, the additive includes：One kind in behenamide, sodium perborate, alkyl glycosides
It is or two or more.
Embodiment 4
On the basis of embodiment 1, the additive includes：Include according to the raw material of parts by weight：4-5 parts of oleic acid, hydramine
5-6 parts, 6-8 parts of additive, 2-8 parts of antirust agent, 3-6 parts of sodium carbonate, 2-7 parts of calcium chloride, 5-9 parts of dodecylic acid, hydroxypropyl first
3-8 parts of base cellulose, 1-6 parts of stearic acid, 3-9 parts of chip removal detersive, 3-8 parts of sodium tetraborate, 6-8 parts of sodium metasilicate, oil sulphur
Sour sodium 5-9 parts, 7-9 parts of ricinolein, 2-5 parts of sulfonated oil, 1-6 parts of ethanedioic acid triethylammonium tetrakis, 4-5 parts of deionized water, polypropylene glycol
1-4 parts, 3-7 parts of sodium metasilicate, 1-4 parts of petroleum sodium sulfonate.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement made within refreshing and principle etc., should all be included in the protection scope of the present invention.
Claims (5)
1. a kind of electric spark processing liquid, it is characterised in that include according to the raw material of parts by weight：6-7 parts of oleic acid, 2-5 parts of hydramine, add
Add 6-9 parts of agent, 6-8 parts of antirust agent, 3-6 parts of sodium carbonate, 2-5 parts of calcium chloride, 7-9 parts of dodecylic acid, hydroxypropyl methyl cellulose
3-5 parts, 1-3 parts of stearic acid, 3-8 parts of chip removal detersive, 3-8 parts of sodium tetraborate, 5-8 parts of sodium metasilicate, petroleum sodium sulfonate 6-9
Part, 6-9 parts of ricinolein, 2-6 parts of sulfonated oil, 1-2 parts of ethanedioic acid triethylammonium tetrakis, 4-8 parts of deionized water, 1-2 parts of polypropylene glycol.
2. a kind of electric spark processing liquid according to claim 1, it is characterised in that the anti-embroidery agent includes：Borate, phosphorus
Hydrochlorate, silicate or molybdate.
3. a kind of electric spark processing liquid according to claim 1, it is characterised in that the additive includes：Behenic acid acyl
It is more than one or two kinds of in amine, sodium perborate, alkyl glycosides.
4. a kind of electric spark processing liquid according to claim 1, it is characterised in that the additive includes：The antirust
Agent is behenic acid, lauryl amphoteric imidazoline, methyl diethanolamine, one or both of methyl benzotriazazole lauryl amine with
On.
5. a kind of electric spark processing liquid according to claim 1, it is characterised in that the additive includes：According to weight
The raw material of part includes：4-5 parts of oleic acid, 5-6 parts of hydramine, 6-8 parts of additive, 2-8 parts of antirust agent, 3-6 parts of sodium carbonate, calcium chloride 2-
7 parts, 5-9 parts of dodecylic acid, 3-8 parts of hydroxypropyl methyl cellulose, 1-6 parts of stearic acid, 3-9 parts of chip removal detersive, sodium tetraborate
3-8 parts, 6-8 parts of sodium metasilicate, 5-9 parts of petroleum sodium sulfonate, 7-9 parts of ricinolein, 2-5 parts of sulfonated oil, ethanedioic acid triethylammonium tetrakis 1-6
Part, 4-5 parts of deionized water, 1-4 parts of polypropylene glycol, 3-7 parts of sodium metasilicate, 1-4 parts of petroleum sodium sulfonate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711230066.XA CN107984044A (en) | 2017-11-29 | 2017-11-29 | A kind of electric spark processing liquid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711230066.XA CN107984044A (en) | 2017-11-29 | 2017-11-29 | A kind of electric spark processing liquid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107984044A true CN107984044A (en) | 2018-05-04 |
Family
ID=62034235
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711230066.XA Pending CN107984044A (en) | 2017-11-29 | 2017-11-29 | A kind of electric spark processing liquid |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107984044A (en) |
-
2017
- 2017-11-29 CN CN201711230066.XA patent/CN107984044A/en active Pending
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180504 |
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| WD01 | Invention patent application deemed withdrawn after publication |