CN107973578A - A kind of preparation method of energy-conserving profit waste type gypsum block - Google Patents

A kind of preparation method of energy-conserving profit waste type gypsum block Download PDF

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Publication number
CN107973578A
CN107973578A CN201711258664.8A CN201711258664A CN107973578A CN 107973578 A CN107973578 A CN 107973578A CN 201711258664 A CN201711258664 A CN 201711258664A CN 107973578 A CN107973578 A CN 107973578A
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waste
gypsum
energy
preparation
parts
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CN201711258664.8A
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CN107973578B (en
Inventor
陈雄木
赵风清
李领肖
刘东基
杨玉玲
李国树
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Hebei University of Science and Technology
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Hebei University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention provides a kind of preparation method of energy-conserving profit waste type gypsum block, is specially:Mixed liquor is made in 5~8 parts of potassium methyl silicate, 0.5~2 part of aluminum sulfate, 0.1~0.3 part of VAE lotions, 0.5~1 part of diatomite and 50~70 parts of water, then is uniformly dried afterwards with mix in 1~5 part of waste granules;Then, the cullet comminuted steel shot of dry waste granules and 1~4 part is added in building gypsum slurry, gypsum block is made.The present invention utilizes chemical means to improve the compatibility of the organic material in shoemaking waste and gypsum inorganic material and with reference to power, can prepare the energy-saving heat-insulating gypsum block with multiple functions.The method of the present invention improves application of the shoemaking waste in building materials of gypsum, has opened up the new way that shoemaking waste safely and effectively utilizes, has avoided the pollution to environment, reduce cost of disposal.

Description

A kind of preparation method of energy-conserving profit waste type gypsum block
Technical field
The present invention relates to a kind of application process of shoemaking waste in construction material, more particularly to a kind of shoemaking waste is in stone Application process in cream building materials.
Background technology
Shoe-making industry produces substantial amounts of leftover bits every year, mainly polyamine foamed plastic, polyester fiber, rubber, poly- second The material of the organic high molecular compounds such as alkene, polypropylene, nylon, resin, wherein upper be mainly textile cloth (including cotton, Acrylic fibers, polypropylene fibre, spandex, non-woven fabrics, compound wire side cloth etc.), leather (natural skin, artificial turf, synthetic leather skin etc.), rubber plastic With other materials etc., light weight, density is small, and volume is big.
At present, this shoemaking waste does not utilize effectively also and method of disposal, not only soil, water body to stacking ground etc. Ecological environment causes very big harm, and also there are huge fire hazard.Landfill disposal is such as used, not only to take a large amount of soils, And be difficult degraded, also result in the waste of resource.Used as boiler oil, poison gas can be produced, environment is polluted, influences sky Makings amount.Such as by useless fiber recovery or rubber, plastics regeneration, and there are quality is numerous and diverse, industrialized utilization is difficult and passes through The problems such as help ineffective.Therefore, how feasible, reasonable in economy technical solution on selection technique, preferably handled Have become urgent problem using these waste materials.
The content of the invention
The present invention provides a kind of preparation method of energy-conserving profit waste type gypsum block, and shoemaking waste is carried out surface modification, The organic material in shoemaking waste is improved with the compatibility of gypsum inorganic material and with reference to power, and pass through different material reasonable group Close and the gypsum block construction material with multiple performance is made in process optimization.
A kind of preparation method of energy-conserving profit waste type gypsum block, concretely comprises the following steps:
1)Shoemaking waste is broken into the waste granules of below 5mm;
2)By ratio of weight and the number of copies, by 5~8 parts of potassium methyl silicate, 0.5~2 part of aluminum sulfate, 0.1~0.3 part of VAE lotions, Mixed liquor is made in 0.5~1 part of diatomite and 50~70 parts of water, is added in 1~5 part of above-mentioned waste granules, mix is equal Drying for standby after even;
3)By step 2)Obtained waste granules and 1~4 part of cullet comminuted steel shot are added in building gypsum slurry, and gypsum is made Building block;
In the above-mentioned methods, the shoemaking waste is the leftover bits that upper material produces, and is by containing cotton, acrylic fibers, polypropylene fibre, ammonia The textile cloths such as synthetic fibre, non-woven fabrics, compound wire side cloth, the mixture of the composition such as leather and rubber plastic.
In the above-mentioned methods, the cullet comminuted steel shot is obtained by thermosetting property cullet steel through broken, can be used as a kind of super Staple fiber, its size≤1mm, chemical composition are:10~21%SiO2, 0.5~3%Al2O3, 5~9%CaO, 0.3~0.8%Fe2O3、 0.6~1.2%Na2O, other is organic resin component.
In the above-mentioned methods, the potassium methyl silicate is commercially available technical grade, liquid, solid contents 30~40%.
In the above-mentioned methods, the aluminum sulfate is commercially available technical grade, effective content more than 98%.
In the above-mentioned methods, the VAE lotions are commercially available technical grade, and solid content is 50~58%.
The positive beneficial effect of the present invention:The present invention changes the pore surface of shoemaking upper waste material using chemical means Property, form one layer of enhancement layer in its material surface, it is possible to increase organic material and the phase of gypsum inorganic material in shoemaking waste Capacitive and with reference to power, can reduce the density of gypsum material, improve its cracking resistance and sound-absorbing effect, increase its heat-insulating property, The energy-saving heat-insulating gypsum block with multiple functions can be prepared.Cullet comminuted steel shot can improve the toughness and cracking resistance of building block Performance.The method of the present invention improves application of the shoemaking waste in building materials of gypsum, has opened up shoemaking waste and has safely and effectively utilized New way, avoid the pollution to environment, reduce cost of disposal, realize the recycling of waste.
Embodiment
The embodiment of the present invention test method is according to standard《GB/T17669.4-1999 building gypsums starch physical property only Measure》、《The measure of GB/T 17669.3-1999 building gypsum mechanical properties》Carry out.Shoemaking waste is broken into below 5mm's Waste granules use.Potassium methyl silicate solid contents 36% used;Aluminum sulfate effective content 99% used;VAE lotions used are consolidated Content is 55%.
Embodiment one
5 parts of potassium methyl silicate, 0.5 part of aluminum sulfate, 0.3 part of VAE lotions, 1 part of diatomite and 50 parts of water are made Mixed liquor, is added in 2 parts of waste granules, and mix is uniformly dried afterwards;By dried waste granules and 1 part of cullet steel Powder is added to building gypsum slurry(Made of 1000 parts of building gypsums and 660 parts of water)In, be made the mm of 40mm × 40 × The test block of 160 mm.
Embodiment two
8 parts of potassium methyl silicate, 2 parts of aluminum sulfate, 0.2 part of VAE lotions, 0.5 part of diatomite and 60 parts of water are made Mixed liquor, is added in 3 parts of waste granules, and mix is uniformly dried afterwards;By dried waste granules and 4 parts of cullet steel Powder is added to building gypsum slurry(Made of 1000 parts of building gypsums and 660 parts of water)In, be made the mm of 40mm × 40 × The test block of 160 mm.
Embodiment three
By 6 parts of potassium methyl silicate, 1.5 parts of aluminum sulfate, 0.1 part of VAE lotions, 0.7 part of diatomite and 70 parts of water system Into mixed liquor, it is added in 5 parts of waste granules, mix is uniformly dried afterwards;By dried waste granules and 3 parts of cullet Comminuted steel shot is added to building gypsum slurry(Made of 1000 parts of building gypsums and 660 parts of water)In, the mm of 40mm × 40 is made The test block of × 160 mm.
Comparative sample:By 1000 parts of building gypsum and 660 parts of water be made Gypsum slurry pour be made the mm of 40mm × 40 × The test block of 160 mm, is tested for the property according to the method for embodiment.
1 test result of table
The effect of above example indicates that the essentiality content of the present invention, but the protection model of the present invention is not limited with this Enclose.It will be understood by those of ordinary skill in the art that can to technical scheme technical scheme is modified or replaced equivalently, and The essence and protection domain of technical solution of the present invention are not departed from.

Claims (4)

1. a kind of preparation method of energy-conserving profit waste type gypsum block, it is characterised in that specifically comprise the steps of:
1)Shoemaking waste is broken into the waste granules of below 5mm;
2)By ratio of weight and the number of copies, by 5~8 parts of potassium methyl silicate, 0.5~2 part of aluminum sulfate, 0.1~0.3 part of VAE lotions, Mixed liquor is made in 0.5~1 part of diatomite and 50~70 parts of water, is added in 1~5 part of above-mentioned waste granules, mix is equal Drying for standby after even;
3)By step 2)Obtained waste granules and 1~4 part of cullet comminuted steel shot are added in building gypsum slurry, and gypsum is made Building block.
A kind of 2. preparation method of energy-conserving profit waste type gypsum block according to claim 1, it is characterised in that:Described is useless Glass comminuted steel shot is obtained by thermosetting property cullet steel through broken, can be used as a kind of superbhort fiber, its size≤1mm, chemical composition is: 10~21%SiO2,0.5~3%Al2O3,5~9%CaO, 0.3~0.8%Fe2O3,0.6~1.2%Na2O, other is organic resin Component.
A kind of 3. preparation method of energy-conserving profit waste type gypsum block according to claim 1, it is characterised in that:The shoemaking Waste material is the leftover bits that upper material produces, and is by being spun containing cotton, acrylic fibers, polypropylene fibre, spandex, non-woven fabrics, compound wire side cloth etc. The mixture of the compositions such as weaving material, leather or rubber plastic.
A kind of 4. preparation method of energy-conserving profit waste type gypsum block according to claim 1, it is characterised in that:The methyl Potassium silicate, aluminum sulfate, VAE lotions are technical grade.
CN201711258664.8A 2017-12-04 2017-12-04 Preparation method of energy-saving waste-utilizing gypsum building block Active CN107973578B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1061179A (en) * 1991-08-22 1992-05-20 中卫县城关建筑工程公司 Gypsum light aggregate building block and production method thereof
DE4432387A1 (en) * 1993-07-23 1996-03-14 Hans Herberger Building element comprising block with holes
CN1919781A (en) * 2005-08-26 2007-02-28 武汉冶金建筑研究院 Gypsum building block manufactured by chemical gypsum and industrial waste and manufacture method thereof
CN105924120A (en) * 2016-05-18 2016-09-07 河北科技大学 Waterproof and anti-permeability phase-change-energy-storage gypsum block and preparing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1061179A (en) * 1991-08-22 1992-05-20 中卫县城关建筑工程公司 Gypsum light aggregate building block and production method thereof
DE4432387A1 (en) * 1993-07-23 1996-03-14 Hans Herberger Building element comprising block with holes
CN1919781A (en) * 2005-08-26 2007-02-28 武汉冶金建筑研究院 Gypsum building block manufactured by chemical gypsum and industrial waste and manufacture method thereof
CN105924120A (en) * 2016-05-18 2016-09-07 河北科技大学 Waterproof and anti-permeability phase-change-energy-storage gypsum block and preparing method thereof

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