CN107971476A - A kind of cooling ring and its application method - Google Patents

A kind of cooling ring and its application method Download PDF

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Publication number
CN107971476A
CN107971476A CN201711305214.XA CN201711305214A CN107971476A CN 107971476 A CN107971476 A CN 107971476A CN 201711305214 A CN201711305214 A CN 201711305214A CN 107971476 A CN107971476 A CN 107971476A
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CN
China
Prior art keywords
casting
cooling
tube
cooling ring
branch pipe
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Pending
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CN201711305214.XA
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Chinese (zh)
Inventor
孟繁华
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Tong Linyang
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Shanghai Great Automation Technology Co Ltd
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Priority to CN201711305214.XA priority Critical patent/CN107971476A/en
Publication of CN107971476A publication Critical patent/CN107971476A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D15/00Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/04Influencing the temperature of the metal, e.g. by heating or cooling the mould

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

A kind of cooling ring and its application method, used when the different casting of phase same material are merged and poured into a mould in same molding box, for being cooled down to one of which casting, a kind of casting to be configured to the technical cooling portion of the heat energy-saving position of another casting in process of setting, including cooling tube, separating tube, branch pipe, the casting position that cooling tube is close to be configured to technical cooling portion is strong cold to apply, separating tube extends the inlet of molding box and liquid outlet is turned on outer loop coolant, except being cooled down to thermal center, also the cooling process with whole casting is adapted, whole casting is promoted to radiate, shorten the cooling cycle.

Description

A kind of cooling ring and its application method
Technical field
This application involves casting technology field, and in particular to a kind of cooling ring and its application method, more specifically, the cooling Ring and its application method are the cooling ring and its application method for the casting of common case.
Background technology
Casting is a kind of more commonly used metal works forming method, can quickly manufacture baroque metal works, Product size precision is high, and surface is smooth.The formative method of casting is very much, including solid pattern molding, Manual molding, odd-side molding, Multiple mould, split case moulding, multiple mould etc..If above and below dry sand mold or left and right is superimposed by multiple mould, iron is poured into from sprue gate Water, using multiple mould can once-cast complete the manufactures of some casting at the same time, general miniature parts are relatively adapted to stacked box to make Type method, can save mould, simplify technique, improve efficiency and yield, and heavy castings do not apply to multiple mould method then, this It is due to that running gate system and mold system are accordingly larger, technique uncertain factor is also more, from cost and yield rate not It is adapted to.
In wind power generation field, some large products be mostly cast article such as planetary gear, wheel hub, wheel shaft, also have one A little small sized products are cast article such as some equipment gears, connecting rod, stent, in the development of wind power product casting decades In, it each have followed the conventional cast mode of oneself, such as 200910101188.8 Chinese patent application of Application No. refers to A kind of casting method of hub of wind power generator casting, including:Mold manufacturing;Sand mold manufactures;Moulding by casting.When sand mold manufactures, Ingate is set to discoid and is located at casting cavity lower end bottom surface center, using bottom gating, down gate is using fixed Bag stopper pouring mouth is measured, is setting the area ratio of each running channel(∑ is straight: ∑ is horizontal: in ∑: ∑ mistake)It is and tapping temperature, quick-fried Moulding by casting is carried out under the Parameter Conditions such as magnesium time, pouring temperature, the duration of pouring.Using above method, due to pouring position, pour Injection system, gas outlet position, riser position, chill placement position and the control of moulding by casting these technological parameters are to be directed to wind The characteristics of power generator hub cast, is designed, and can be unlikely to deform heavy castings, be not likely to produce shrinkage cavity, be not likely to produce contracting Pine, be not likely to produce slag inclusion and yield rate is higher.
Above-mentioned hub of wind power generator casting tonnage is larger, and those skilled in the art can not be it is contemplated that use it mould more The mode of part produces, and less will recognize that and produces the casting together with the small-sized casting of entirely different class, and in fact, casting Field, also no any type forging type, which refers to, to produce inhomogeneous casting together.
In addition, the major technique for preventing defect in casting is to cool down, and the key cooled down is the cooling to thermal center, together Sample sets the mode of riser position and chill in above-mentioned 200910101188.8 Chinese patent application, simply by traditional Boot sequence solidifies, and by the lack part for setting riser complementary contraction to produce, is put by chill and prevents shrinkage porosite and contracting Hole so that heavy castings are unlikely to deform, are not likely to produce shrinkage cavity, are not likely to produce shrinkage porosite, be not likely to produce slag inclusion and yield rate is higher.
In addition, Application No. 201110221821.4 is related to a kind of reinforcing cooling technique of wind-power spherulitic graphite cast iron part, with straight The iron wire that footpath is 0.5mm~3mm works out silk screen, and the shape by the wire netting made according to casting heat energy-saving position, is cut into conjunction Suitable size, is fixed in the cavity of heat energy-saving position, and the spheroidal graphite cast-iron iron liquid after spheroidization and inoculation is handled is poured into casting mold, the party The ingenious part of method is that wire netting plays the role of the small internal densener of Dispersed precipitate, so as to strengthen casting cooling, makes wind-powered electricity generation The casting solidification time greatly shortens, but this method starting point is to prevent fading and nodular graphite degeneration, improves graphite nodule roundness and ball number, And then mechanical performance is improved, breakthrough is not brought to moulding, cast link and production capacity aspect.
The content of the invention
To solve the above problems, the present invention is proposed a kind of for the common case casting method based on a kind of case casting method altogether Cooling ring, and the application method of the cooling ring is specifically proposed, when by the different casting of phase same material(Such as heavy castings and small Type casting)When merging is poured into a mould in same molding box, a kind of casting is set to cast another kind by cooling ring in process of setting The heat energy-saving position of part carries out quickly cooling, eliminates the shrinkage cavity and porosity defect of casting.
The purpose of the present invention is what is be achieved through the following technical solutions.
A kind of cooling ring, it is characterised in that the cooling ring includes cooling tube, separating tube and branch pipe, the separating tube position In the top of the cooling tube, the separating tube is turned on by the branch pipe and the cooling tube, have on the separating tube into Liquid mouth and liquid outlet.
Cooling ring as described above, it is characterised in that the cooling ring is used in case casting device altogether, the case casting altogether Device includes molding box, and A, casting and B, casting are included at least in the molding box, and described casting A and described casting B connect Locate the thermal center position for casting A, described casting B in described casting A location arrangements corresponding with casting A thermal centers with by casting B is configured to the technical cooling portion of casting A, and the cooling ring is used to cool down casting B and to casting A thermal centers neighboring area Cooled down.
Cooling ring as described above, it is characterised in that the cooling tube is a circle above circular rings.
Cooling ring as described above, it is characterised in that the cooling tube is the different circular concentric ring of two diameters, the two Between conducting to share coolant, one of conducting in the branch pipe circular concentric ring different from described two diameters is to form The structure of shared coolant.
Cooling ring as described above, it is characterised in that the branch pipe is arcuate structure.
Cooling ring as described above, it is characterised in that the quantity of the branch pipe is 2,3 or 4.
A kind of application method according to above-mentioned cooling ring, it is characterised in that be close to the cooling tube of the cooling ring The casting B settings, the inlet for extending molding box on the separating tube and liquid outlet are turned on outer loop coolant.
The application method of cooling ring as described above, it is characterised in that the feed liquor of molding box will be extended on the separating tube Mouth connects the feed liquor hose and return flexible hose of coolant circulation system with liquid outlet by pipe fitting respectively, by the feed liquor hose Other end connection pump, the other end of the return flexible hose is connected into circulating liquid case, by the pump and the circulating liquid case Between be connected by pipeline.
The beneficial effects of the present invention are:
1st, cooling ring of the invention, in being cast for common case, the full cavity front opening circulatory system is filled to cooling tube in molten metal Middle injection coolant, after molten metal fills full A, casting and subsequently B, casting is expired in filling, metal of the coolant to B, casting Liquid implementation is strong cold, and the molten metal that casting is B absorbs the heat of the thermal center position of A, casting in cooling procedure, so as to accelerate to cast The cooling of the thermal center position of part A, casts out flawless casting A, yet forms both the casting B of certain yield rate, two after unpacking Person can sort by simple cutting;
2nd, cooling ring of the invention and its use, are adapted with the cooling process of whole casting, not only can be by cooling tube to casting Part is directly cooled down, and can also cool down Modeling Material indirectly by the collective effect of separating tube, branch pipe and cooling tube to promote Casting radiates, and at the initial stage of cooling, the cooling effect of separating tube, branch pipe has effectively coordinated cooling tube so as to improve heat energy-saving position Cooling uniformity, phase after the cooling period, the collective effect of separating tube, branch pipe and cooling tube is again to shorten the whole casting cooling cycle Provide advantage.
Brief description of the drawings
By reading the detailed description of hereafter preferred embodiment, it is various other the advantages of and benefit it is common for this area Technical staff will be clear understanding.Attached drawing is only used for showing the purpose of preferred embodiment, and is not considered as to the present invention Limitation.And in whole attached drawing, identical component is denoted by the same reference numerals.In the accompanying drawings:
Fig. 1 is a kind of cooling ring structure diagram of the embodiment of the present invention 1.
Fig. 2 is effect schematic diagram of the cooling ring of the embodiment of the present invention 1 in the casting of common case.
Component in figure representated by each reference numeral is:1st, casting A, 2, B, casting, 3, cooling ring, 3-1 cooling tubes, 3-2 separating tubes, 3-3 branch pipes, 4, pipe fitting, 5, feed liquor hose, 6, return flexible hose, 7, pump, 8, circulating liquid case.
Embodiment
The illustrative embodiments of the disclosure are more fully described below with reference to accompanying drawings.Although this public affairs is shown in attached drawing The illustrative embodiments opened, it being understood, however, that may be realized in various forms the disclosure without the reality that should be illustrated here The mode of applying is limited.Conversely, there is provided these embodiments are to be able to be best understood from the disclosure, and can be by this public affairs The scope opened completely is communicated to those skilled in the art.
Embodiment 1
First, it is a kind of cooling ring structure diagram of the embodiment of the present invention 1 referring to Fig. 1, Fig. 1, which includes cooling tube 3-1, separating tube 3-2 and branch pipe 3-3, the separating tube 3-2 are located at the top of the cooling tube 3-1, and the separating tube 3-2 passes through The branch pipe 3-3 and cooling tube 3-1 is turned on, and has inlet and liquid outlet on the separating tube 3-2.
First below the cooling ring of the present invention with reference to shown in Fig. 2 common case casting in concrete structure come illustrate its work original Reason and application method, the common case casting device shown in Fig. 2 are used to produce planet carrier and T-shaped connecting rod, and planet carrier is wind-powered electricity generation or nuclear power A kind of important large-scale ductile iron part that field is used, complicated, product requirement is high, and the cooling of thermal center position is technology Difficult point, this area promote consecutive solidification, but complex process frequently with modes such as arrangement chill, riser, and design difficulty is big, the present invention Using it is a kind of planet carrier and another nodular iron casting T-shaped connecting rod are total to case moulding by the way of, dexterously to planet carrier thermal center The technical cooling portion is designed to another required product T-shaped connecting rod while position sets technical cooling portion, is ensureing planet While frame yield rate, a type more than one piece is realized.
Specifically, the common case casting device includes molding box, the cooling ring of the present invention and coolant circulation system, set in molding box Put casting A positions 1(Casting A is planet carrier)With casting B positions 2(Casting B is T-shaped connecting rod), 2 joint of casting A positions 1 and casting B positions For the thermal center position of casting A, casting A positions 1 are one, casting B positions 2 be it is multiple, multiple casting B positions 2 above casting A positions 1 and The corresponding local location of casting A thermal centers is uniformly distributed, to obtain casting A and multiple casting B after being cast.
As it was previously stated, the cooling ring 3 of the present invention includes cooling tube 3-1, separating tube 3-2 and branch pipe 3-3, the separating tube 3- 2 are located at the top of the cooling tube 3-1, and the separating tube 3-2 is turned on by the branch pipe 3-3 and cooling tube 3-1, described There is inlet and liquid outlet, cooling tube 3-1 is close to the setting of casting B positions 2, and inlet and liquid outlet are in liquid separation on separating tube 3-2 Extend molding box on pipe 3-2 to be turned on outer loop coolant, it is at least cold in cooling tube 3-1, separating tube 3-2 and branch pipe 3-3 But the fusing point of the material of pipe 3-1 is higher than casting A and casting B, it is preferred that three's material is identical, in the present embodiment, specifically, cold But pipe 3-1 is a circular rings, and casting B positions 2 are close to cooling tube 3-1 in the thermal center correspondence position of casting A and uniformly form a circle.
The circulatory system is coolant circulation system, including pipe fitting 4, feed liquor hose 5, return flexible hose 6, pump 7, circulating liquid Case 8, feed liquor hose 5 and return flexible hose 6 extend the inlet and liquid outlet of molding box by pipe fitting 4 and separating tube 3-2 respectively It is connected, the other end connection pump 7 of feed liquor hose 5, the other end connection circulating liquid case 8 of return flexible hose 6, pumps 7 and circulating liquid It is connected between case 8 by pipeline.Said modules are also not necessarily limited in the circuit of coolant circulation system, as needed, can also be wrapped Containing such as flow velocity/flowmeter, regulating valve, to adjust flow velocity/flow of coolant, such as temperature instruction and alarm, to ensure Coolant temperature be maintained at tend towards stability or constant scope in.
The operation principle of above device shown in Fig. 2 is:Using bottom pouring type pouring mode(Running gate system is known cast System, not shown in figure)The casting of molten metal into molding box, the full cavity front opening circulatory system is filled to cooling ring 3 in molten metal Middle injection coolant, after molten metal fills full casting A positions 1 and subsequently fills full casting B position 2, coolant is to casting B positions 2 Molten metal implementation is strong cold, and the molten metal of casting B positions 2 absorbs the heat of the thermal center position of casting A positions 1 in cooling procedure, so that Accelerate the cooling of the thermal center position of casting A positions 1, after entirely casting cooling procedure, flawless casting is formed in casting A positions 1 Part A, casting B is formed in casting B positions 2.
The purpose that above-mentioned separating tube 3-2 and branch pipe 3-3 are set is adapted with the cooling process of whole casting, accelerates casting The cooling velocity on A heat energy-saving positions periphery, and make the coolings of casting A heat energy-saving positions evenly, specifically, in the beginning of cooling or cold But the later stage, in order to shorten the cooling cycle of casting, this area can be by such as open riser position or blind riser periphery Modeling Materials The direct or indirect mode for importing cooling medium of material accelerates the cooling of whole casting, and casting A heat energy-saving positions periphery also needs this Kind cooling, at this time, separating tube 3-2, branch pipe 3-3 are located at the top of cooling tube 3-1, not only can by cooling tube 3-1 to casting into Row directly cooling, can also be cooled down indirectly by the collective effect of separating tube 3-2, branch pipe 3-3 and cooling tube 3-1 Modeling Material with Promote casting heat dissipation.
Apparent above-mentioned principle, can flexibly set the shape and structure of cooling ring 3 according to the different heat energy-saving position of casting, For example, cooling tube 3-1 is not necessarily circular rings, it is also possible to other shapes, such as square or irregular shape, even circle Ring, is also not necessarily a circle, it is also possible to which more than two circles, two circles are another preferred embodiments, because the setting of two circles is basic On can economically cover most heat energy-saving positions and be still unlikely to make cooling ring structure excessively complicated, can be with when annulus is two circle The different donut of two diameters is set and turning on therebetween with shared coolant, and by branch pipe 3-3 and two diameters One of conducting in different donuts is to form the structure of shared coolant, when annulus encloses for such two, phase Also it is close to two annulus and is distributed in two circles in the casting B position 2 answered.
In addition, in the present embodiment, branch pipe 3-3 is arcuate structure, which increases the contact with Modeling Material Especially suitable processes aperture on area, separating tube 3-2 and branch pipe 3-3(Not shown in figure), such part coolant can be with Modeling Material is directly penetrated into, this infiltration can't directly produce casting due to separating tube 3-2 and branch pipe 3-3 from casting farther out Raw to influence, in this way, at the initial stage of cooling, the cooling effect of separating tube 3-2, branch pipe 3-3 have effectively coordinated cooling tube 3-1 so as to carry The high cooling uniformity of heat energy-saving position, after the cooling period the phase, the collective effect of separating tube 3-2, branch pipe 3-3 and cooling tube 3-1 are again Advantage is provided to shorten the whole casting cooling cycle.
The present invention is used to produce nodular cast iron planet carrier and T-shaped connecting rod, is verified by production, after applying the present invention, planet The qualification rate of frame product brings up to more than 98% by original less than 95%, while planet carrier qualification rate is improved, also receives The T-shaped connecting rod of more than 75% qualification rate, obtains unexpected economic benefit.The cooling tube 3-1 of the present embodiment is before use Dry, be easily recycled after one layer of high-temperature resistant coating of outer surface elder generation dip-coating, as needed, separating tube 3-2, branch pipe 3-3 The processing can also be carried out, is no longer described in detail.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto, Any one skilled in the art the invention discloses technical scope in, the change or replacement that can readily occur in, It should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of the claim Subject to enclosing.

Claims (8)

1. a kind of cooling ring, it is characterised in that the cooling ring includes cooling tube, separating tube and branch pipe, and the separating tube is located at The top of the cooling tube, the separating tube are turned on by the branch pipe and the cooling tube, have feed liquor on the separating tube Mouth and liquid outlet.
2. cooling ring according to claim 1, it is characterised in that the cooling ring is used in case casting device altogether, described Case casting device includes molding box altogether, and A, casting and B, casting, described casting A and the casting are included at least in the molding box The thermal center position that B joints are casting A, described casting B in described casting A location arrangements corresponding with casting A thermal centers Casting B to be configured to the technical cooling portion of casting A, the cooling ring is used to cool down casting B and to casting A thermal centers Neighboring area is cooled down.
3. cooling ring according to claim 2, it is characterised in that the cooling tube is a circle above circular rings.
4. cooling ring according to claim 3, it is characterised in that the cooling tube is the different circular concentric of two diameters Ring, turns on therebetween to share coolant, one of them in the branch pipe circular concentric ring different from described two diameters is led Pass to the structure to form shared coolant.
5. cooling ring according to claim 2, it is characterised in that the branch pipe is arcuate structure.
6. cooling ring according to claim 5, it is characterised in that the quantity of the branch pipe is 2,3 or 4.
7. a kind of application method according to claim 1-6 any one of them cooling rings, it is characterised in that by the cooling ring The cooling tube be close to the casting B settings, by extend on the separating tube molding box inlet and liquid outlet with it is outer Portion's circulating cooling liquid conducting.
8. the application method of cooling ring according to claim 7, it is characterised in that molding box will be extended on the separating tube Inlet connect the feed liquor hose and return flexible hose of coolant circulation system by pipe fitting respectively with liquid outlet, will it is described into The other end connection pump of liquid hose, connects circulating liquid case, by the pump and the circulation by the other end of the return flexible hose It is connected between fluid box by pipeline.
CN201711305214.XA 2017-12-11 2017-12-11 A kind of cooling ring and its application method Pending CN107971476A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711305214.XA CN107971476A (en) 2017-12-11 2017-12-11 A kind of cooling ring and its application method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711305214.XA CN107971476A (en) 2017-12-11 2017-12-11 A kind of cooling ring and its application method

Publications (1)

Publication Number Publication Date
CN107971476A true CN107971476A (en) 2018-05-01

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN107971476A (en)

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Effective date of registration: 20230209

Address after: 4-4-1, No. 7, Yanhua Street, Tiexi District, Shenyang, Liaoning 110027

Applicant after: Tong Linyang

Address before: 201318 4 building, 1 Lane 99, Shen Mei Road, Pudong New Area, Shanghai, 4

Applicant before: SHANGHAI KUISHU AUTOMATION TECHNOLOGY CO.,LTD.

WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20180501