CN107969725A - A kind of staged double screw extruder and bulking machine - Google Patents
A kind of staged double screw extruder and bulking machine Download PDFInfo
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- CN107969725A CN107969725A CN201810032496.9A CN201810032496A CN107969725A CN 107969725 A CN107969725 A CN 107969725A CN 201810032496 A CN201810032496 A CN 201810032496A CN 107969725 A CN107969725 A CN 107969725A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/005—Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills
Abstract
The invention discloses a kind of staged double screw extruder, including the twin-screw being arranged in parallel, the spiral configuration of twin-screw uses ladder pitches twin-feed spiral structure, and the twin-screw includes 1 times of fluting double-spiral structure of 2 times of screw diameter coarse pitch twin-feed spiral structures, three positive kneading blocks, 1.5 times of double-spiral structures, three positive three anti-kneading block of level-one, 1 times of double-spiral structure, three positive three anti-kneading block of two level, level-one, double end backpitch structure, 1 times of fluting double-spiral structure of two level and the reclaiming cone helical structure that setting is sequentially connected from screw front end feeding mouth to discharge port.The staged double screw extruder and bulking machine, make material residence time in bulking machine cavity longer, rubbing effect is more preferable, and evenly, product stability is more preferable for cavity pressure, discharging is evenly, evenly, rubbing effect is more preferable, and material curing degree is more preferable for the material shape of product, it is more suitable for producing high grease, low starch（Within content of starch 10%）High-grade buoyancy and sinking feed.
Description
Technical field
The present invention relates to bulking machine technical field, is specifically related to a kind of staged double screw extruder and bulking machine.
Background technology
Traditional twin shaft bulking machine is all to use one times of screw diameter, i.e. one times of pitch, and the screw rod equal pitch of bulking machine is set
So that material disengaging is all a state, the depanning uniformity and pressure of bulking machine are influenced by the modulus at discharge outlet, due to
Outlet reduces, and hole count reduces template, and to bear pressure larger, and load on host computers can be caused excessive, so influence host service life and
The quality of extruded material.And conventional helical configuration electric current is high, material curing degree is bad, and production capacity is not high.
Chinese patent literature（The day for announcing：On June 27th, 2017, notification number：CN 106889648A）Disclose a kind of double spiral shells
Bar stalk threading bulking machine, solves the problems, such as to lack efficient, long lifespan straw bulking equipment.Twin-screw stalk threading is swollen
Change machine, pony sill have horn ring and car locking bolt, and motor is fixed with after pony sill, and shaft coupling is connected to before motor, and shaft coupling connects
Driving shaft, driving shaft access gearbox are connected to, gearbox picks out the two spice axis and two expansion axis of parallel arrangement, spice axis
Penetrated with expansion axis in front of gearbox in the material feeding box being equipped with, be arranged with feed-mixing plate in material feeding box on spice axis, on spice axis
Square material feeding box top is equipped with hopper, and intrinsic puffing screw rod is covered on expansion axis, and material feeding box bottom is equipped with charging guide seat, material feeding box front end
Stage casing spiral-tube is switched to, stage casing spiral-tube front end is switched to puffing sleeve.The present invention effectively increases the energy consumption ratio, whole of equipment
Body is compact-sized, discharging is efficient, ensures constancy of volume in the case of one times of tonnage output increased, processing efficiency can improve
To 3t/h.
Chinese patent literature（The day for announcing：On December 22nd, 2017, notification number：CN206776724U）Disclose a kind of more work(
Energy twin-screw feed extruder, including casing and two intermeshing screw rods being arranged in casing, the discharge end hinge of casing
Cover board is connected to, the upside outer wall of cover board is hinged on the outer wall of casing discharge end, its downside is bolted on shell body
It is interior；Some cylindric extrusion cavities through cover board are equipped with the cover board, are equipped with blanking cover in the port of export of extrusion cavities, blanking cover includes half
Spherical blocking and the contiguous block of rectangular-shape, block and contiguous block is integrally formed, wherein, the hemisphere face of blocking can stretch into extrusion
Blocked completely in hole and by extrusion cavities, the upper side of contiguous block is fixed with a wherein blade for loose-leaf, another blade of the loose-leaf
It is fixed on the end face of cover board, heavy-duty spring is equipped with the angle that two pieces of blades are formed, the both ends of heavy-duty spring is solid respectively
Due on two pieces of blades.The bulking machine can adjust the intensity size that feed is finally extruded, suitable for polytype feed system
It is standby, it is adaptable.
The content of the invention
Bear that pressure is big, and load on host computers is excessive the purpose of the present invention is to solve existing bulking machine template, use the longevity
Order short, the problems such as quality of extruded material is uneven, traditional spiral configuration electric current is high, and material curing degree is bad, and production capacity is not high
The problem of, and a kind of material that can improve is provided into the coefficient of fullness of bulking machine, by spiral change, relatively naturally change thing
Expect fill factor, reduce load on host computers, extend host service life, improve the staged twin-screw extrusion dress of material extrusion quality
Put and bulking machine.
Technical solution is used by the present invention realizes its first goal of the invention：A kind of staged twin-screw extrusion dress
Put, including the twin-screw being arranged in parallel, the spiral configuration of twin-screw use ladder pitches twin-feed spiral structure, double spiral shells
Bar includes being sequentially connected 2 times of screw diameter coarse pitch twin-feed spiral structures, three of setting from screw front end feeding mouth to discharge port
Positive kneading block, 1.5 times of double-spiral structures, three positive three anti-kneading block of level-one, 1 times of double-spiral structure, three positive three anti-kneading block of two level,
1 times of fluting double-spiral structure of level-one, double end backpitch structure, 1 times of fluting double-spiral structure of two level and reclaiming cone helical structure.
The staged double screw extruder, it is double using staged pitches by carrying out brand-new design to twin-screw
Head helical structure substitutes traditional 1 times away from single twin-feed spiral structure, and 2 times of big sections of screw diameter are used at the pan feeding of twin-screw front end
Away from twin-feed spiral structure, coarse pitch can increase material feed quantity, and twin-feed spiral can make feed evenly；It is spiral at 2 times
The discharge end of diameter coarse pitch twin-feed spiral structure adds the three positive kneading blocks that three pieces are set by spiral positive rotation direction, can be equal by material
Break up, and crumpled evenly；1.5 times of double-spiral structures are connected with the discharge end of three positive kneading blocks, as conveyor screw, energy
Material is pressurizeed naturally, improve mechanical energy；1.5 times of double-stranded discharge ends are provided with level-one three positive three instead to crumple
Block, increases discharge resistance while further being broken up to material, reach rubbing and improve the effect of mechanical energy, make material more
Fully curing；1 times of double-spiral structure is connected with three positive three anti-kneading block discharge end of level-one, by 1 times of double-spiral structure to thing
Material carries out secondary pressurized, improves mechanical energy；1 times of double-stranded discharge end is provided with three positive three anti-kneading block of two level, then
It is secondary that material is broken up and increases discharge resistance, reach rubbing and improve the effect of mechanical energy, material is more fully cured；
The discharge end of three positive three anti-kneading block of two level is connected with 1 times of fluting double-spiral structure of level-one, and opposite fluting, makes on helicitic texture
The conveying speed of material slows down, and plays the role of reflux, extends material in the intracavitary curing time；In 1 times of fluting double helix knot of level-one
The discharge end of structure is connected with double end backpitch structure, double end backpitch structure as it is counter push away it is spiral, to increase puffing cavity pressure,
Improve material curing function；And the discharge end in double end backpitch structure is connected with 1 times of fluting double-spiral structure of two level, in two level
1 times of double-stranded discharge end of fluting is connected with reclaiming cone helical structure, and reclaiming cone helical structure is spiral as discharging, and makes
Cone-shaped, first, can increase extruding force, second, can play the role of the whole helical axis of positioning, makes helical axis be rotated in start
There is a supporting point in crossing.The staged double screw extruder, makes material residence time in bulking machine cavity longer, rubbing
Effect is more preferable, and ladder pitches twin-feed spiral structure makes the mechanical energy in cavity produce naturally, reduces transmission power, reduces energy
Consume, current reduction 20% ~ 30% in the case of same production capacity, saves energy consumption；Improve the production capacity 20~40% or so of aquatic products puffing material, chamber
Evenly, product stability is more preferable for interior pressure, current fluctuation smaller in production process, and operation is more stable, discharges evenly, product
Material shape evenly, rubbing effect it is more preferable, material curing degree is more preferable, is more suitable for producing high grease, low starch（Content of starch 10%
Within）High-grade buoyancy and sinking feed.
Preferably, 2 times of screw diameter coarse pitch twin-feed spiral structures, its helical pitch is spiral equal to 2 times outer
Footpath, spiral overall length are equal to 1~2 times of spiral outside diameter.Front end pan feeding uses 2 times of screw diameter coarse pitch twin-feed spiral structures, greatly
Pitch increases material feed quantity, and twin-feed spiral makes feed evenly.
Preferably, the three positive kneading blocks include the kneading block that three pieces monolithic is set, every piece of kneading block is oval
Structure setting, described three positive kneading blocks are set according to spiral positive rotation direction.The said structure of three positive kneading blocks, can be equal by material
Break up and effectively crumple evenly.
Preferably, 1.5 times of double-spiral structures are on the basis of 2 times of screw diameter coarse pitch twin-feed spiral structures
Set in ladder distance changing mechanism, its helical pitch is equal to 1.5 times of spiral outside diameters, and spiral total length is spiral outer equal to 1~1.5 times
Footpath.1.5 times of double-spiral structures can make material pressurize naturally, improve mechanical energy as conveyor screw.
Preferably, the three positive three anti-kneading block of level-one and three positive three anti-kneading block of two level is in respectively spiral shell including one group
Revolving positive kneading block that positive rotation direction sets and one group, helically to the anti-kneading block of setting, the positive kneading block includes three pieces for derotation
Shifted to install between the oval monolithic kneading block and monolithic kneading block that are set according to spiral positive rotation direction in 45 degree of angles, it is described
Anti- kneading block include between the oval monolithic kneading block that is set according to spiral reverse rotation direction of three pieces and monolithic kneading block in 45
Degree angle shifts to install.The said structure of three positive three anti-kneading blocks increases discharging resistance while further being broken up to material
Power, reaches rubbing and improves the effect of mechanical energy, material is more fully cured.
Preferably, 1 times of double-spiral structure is set on the basis of 1.5 times of double-spiral structures in ladder distance changing mechanism
Put, its helical pitch is equal to 1 times of spiral outside diameter, and spiral total length is equal to 1~1.5 times of spiral outside diameter.1 times double-stranded
Said structure can carry out secondary pressurized to material, improve mechanical energy.
Preferably, described 1 times of fluting double-spiral structure of 1 times of fluting double-spiral structure of level-one and two level is respectively to flow back
Helical structure, including two symmetrical flutings are provided in the axial direction with, the fluting penetrated through double-stranded two axial ends, its
Spiral total length is equal to 1~1.5 times of spiral outside diameter.1 times of fluting double-spiral structure of 1 times of fluting double-spiral structure of level-one and two level
Said structure, opposite fluting, slows down the conveying speed of material on helicitic texture, plays the role of reflux, and extension material exists
The intracavitary curing time.
Preferably, the double end backpitch structure pushes away helical structure to be counter, its spiral total length is equal to 0.3~0.5
Spiral outside diameter again.The said structure of double end backpitch structure set be make its as it is counter push away it is spiral, to increase Builking cavity internal pressure
Power, improves material curing function.
Preferably, the reclaiming cone helical structure is in be cone structure, the reclaiming cone helical structure is fed certainly
Hold to the descending setting of discharge end, its spiral total length is equal to 1~1.5 times of spiral outside diameter.Reclaiming cone helical structure conduct
Discharge spiral, make cone-shaped, first, extruding force can be increased, second, the whole helical axis of positioning can be played the role of, make spiral shell
Spin axis has a supporting point in start rotates through.
Technical solution is used by the present invention realizes its second technical purpose：A kind of bulking machine, including it is described above
Staged double screw extruder, further include gear reducer, motor, transition seat, outer tube group, inner tube, pressure regulation ring and cutter
System, the motor are connected with gear reducer, and the gear reducer is connected by transition seat and staged double screw extruder
Connect, the staged double screw extruder is arranged on internal tube, and the outer tube group is arranged on the outside of inner tube, described
Pressure regulation ring be arranged on the discharge port end of staged double screw extruder, the cutting-off tool system and pressure regulation ring pair
Connect and face discharge port is set.The bulking machine, using staged double screw extruder, makes material when bulking machine cavity stops
Between it is longer, rubbing effect it is more preferable, the double end ladder pitch spiral mechanical energy made in cavity produces naturally, reduction transmission power, drop
Low energy consumption, current reduction 20% ~ 30% in the case of same production capacity, saves energy consumption.The production capacity 20~40% for improving aquatic products puffing material is left
The right side, evenly, product stability is more preferable for cavity pressure, current fluctuation smaller in production process, and operation is more stable, and discharging is more equal
Even, product more expects shape evenly, and rubbing effect is more preferable, and material curing degree is more preferable, is more suitable for producing high grease, low starch（Starch
Within content 10%）High-grade buoyancy and sinking feed, substitute that conventional helical configuration electric current is high, and material curing degree is bad, or production capacity
The problem of not high.
Preferably, the gear reducer, motor, transition seat, outer tube group, inner tube, pressure regulation ring and cutting-off tool system are set
Put on a puffing machine base.
Preferably, corresponding feed inlet is disposed radially in the outer tube group and inner tube.
The beneficial effects of the invention are as follows：The staged double screw extruder and bulking machine, make material in bulking machine cavity
Interior residence time is longer, and rubbing effect is more preferable, and ladder pitches twin-feed spiral structure makes the mechanical energy in cavity produce naturally,
Transmission power is reduced, reduces energy consumption, current reduction 20% ~ 30% in the case of same production capacity, saves energy consumption；Improve aquatic products puffing material
Production capacity 20~40% or so, evenly, product stability is more preferable for cavity pressure, current fluctuation smaller in production process, and operation is more steady
Fixed, evenly, evenly, rubbing effect is more preferable, and material curing degree is more preferable, is more suitable for producing high grease for the material shape of product for discharging,
Low starch（Within content of starch 10%）High-grade buoyancy and sinking feed.
Brief description of the drawings
Fig. 1 is a kind of structure diagram of staged double screw extruder of the present invention；
Fig. 2 is one kind of 2 times of screw diameter coarse pitch helical structures in 2 times of screw diameter coarse pitch twin-feed spiral structures of the invention
Structure diagram；
Fig. 3 is a kind of structure diagram of 1.5 times of helical structures in 1.5 times of double-spiral structures of the invention；
Fig. 4 is a kind of structure diagram of 1 times of helical structure in 1 times of double-spiral structure of the invention；
Fig. 5 is a kind of structure diagram of the backpitch structure in double end backpitch structure of the present invention；
Fig. 6 is a kind of structure diagram of the fluting helical structure in 1 times of fluting double-spiral structure of the present invention；
Fig. 7 is the left view in Fig. 6；
Fig. 8 is a kind of structure diagram of reclaiming cone helical structure of the present invention；
Fig. 9 is a kind of structure diagram of kneading block in the present invention；
Figure 10 is a kind of structure diagram of positive kneading block in the present invention；
Figure 11 is the side view of positive kneading block in Figure 10；
Figure 12 is a kind of structure diagram of anti-kneading block in the present invention；
Figure 13 is a kind of side view of anti-kneading block in Figure 12；
Figure 14 is a kind of structure diagram of bulking machine of the present invention；
Figure 15 is a kind of half sectional view of bulking machine of the present invention；
Figure 16 is a kind of top view of bulking machine of the present invention；
In figure：1st, twin-screw, 2,2 times of screw diameter coarse pitch twin-feed spiral structures, 3, three positive kneading blocks, 4,1.5 times of double helixs
Structure, 5, three positive three anti-kneading block of level-one, 6,1 times of double-spiral structures, 7, three positive three anti-kneading block of two level, 8,1 times of fluting of level-one
Double-spiral structure, 9, double end backpitch structure, 10,1 times of fluting double-spiral structure of two level, 11, reclaiming cone helical structure, 12, rub with the hands
Rub block, 13, positive kneading block, 14, anti-kneading block, 15, fluting, 16, gear reducer, 17, motor, 18, transition seat, 19, outer tube group,
20th, inner tube, 21, pressure regulation ring, 22, cutting-off tool system, 23, puffing machine base, 24, feed inlet, 25, discharge port, P, spiral spiral shell
Away from, L, spiral overall length, D, spiral outside diameter, L/D, spiral configuration draw ratio.
Embodiment
Technical scheme is described in further detail below by specific embodiment and with reference to attached drawing.
Embodiment 1：
In the embodiment shown in fig. 1, a kind of staged double screw extruder, including the twin-screw 1 being arranged in parallel, twin-screw
1 spiral configuration uses ladder pitches twin-feed spiral structure, and twin-screw 1 is included from screw front end feeding mouth to discharge port successively
Connect the 2 times of screw diameter coarse pitch twin-feed spiral structures 2 set, three positive kneading block 3,1.5 times of double-spiral structures 4, level-ones three
Positive three anti-5,1 times of double-spiral structures 6 of kneading block, three positive three anti-kneading block 7 of two level, level-one 1 times of fluting double-spiral structure 8, double end
Backpitch structure 9,1 times of fluting double-spiral structure 10 of two level and reclaiming cone helical structure 11.
2 times of screw diameter coarse pitch twin-feed spiral structures 2, its helical pitch are equal to 2 times of spiral outside diameters, and spiral overall length is equal to
1~2 times of spiral outside diameter（See Fig. 2）.
Three positive kneading blocks 3 include the kneading block 12 that three pieces monolithic is set（See Fig. 9）, every piece of 12 showing ellipsoidal structure of kneading block
Set, three positive kneading blocks are set according to spiral positive rotation direction.
1.5 times of double-spiral structures 4 are in ladder displacement knot on the basis of 2 times of screw diameter coarse pitch twin-feed spiral structures 2
Structure is set, its helical pitch is equal to 1.5 times of spiral outside diameters, and spiral total length is equal to 1~1.5 times of spiral outside diameter（See Fig. 3）.
Three positive three anti-kneading block 5 of level-one and three positive three anti-kneading block 7 of two level include one group of helically positive rotation direction setting respectively
Positive kneading block 13 and the one group of helically anti-kneading block 14 of derotation to setting（See Figure 10,12,）, positive kneading block 13 includes three pieces
Shifted to install between the oval monolithic kneading block and monolithic kneading block that are set according to spiral positive rotation direction in 45 degree of angles（See figure
11）, between oval monolithic kneading block and monolithic kneading block that anti-kneading block 14 is set including three pieces according to spiral reverse rotation direction
Shifted to install in 45 degree of angles（See Figure 13）.
1 times of double-spiral structure 6 is set on the basis of 1.5 times of double-spiral structures 4 in ladder distance changing mechanism, its helical pitch
Equal to 1 times spiral outside diameter, spiral total length are equal to 1~1.5 times of spiral outside diameter（See Fig. 4）.
1 times of fluting double-spiral structure 10 of 1 times of fluting double-spiral structure 8 of level-one and two level is respectively the helical structure that flows back（See
Fig. 6）, including it is provided in the axial direction with two symmetrical flutings 15（See Fig. 7）, fluting 15 penetrated through double-stranded two axial ends,
Its spiral total length is equal to 1~1.5 times of spiral outside diameter.
Double end backpitch structure 9 pushes away helical structure to be counter, its spiral total length is equal to 0.3~0.5 times of spiral outside diameter（See
Fig. 5）.
For reclaiming cone helical structure 11 in being cone structure, reclaiming cone helical structure 11 is descending from feed end to discharge end
Set, its spiral total length is equal to 1~1.5 times of spiral outside diameter（See Fig. 8）.
The staged double screw extruder, it is double using staged pitches by carrying out brand-new design to twin-screw
Head helical structure substitutes traditional 1 times away from single twin-feed spiral structure, and 2 times of big sections of screw diameter are used at the pan feeding of twin-screw front end
Away from twin-feed spiral structure thorough 2, coarse pitch can increase material feed quantity, and twin-feed spiral can make feed evenly；In 2 times of spiral shells
The discharge end of rotation diameter coarse pitch twin-feed spiral structure 2 adds the three positive kneading blocks 3 that three pieces are set by spiral positive rotation direction, can be by thing
Material is equably broken up, and is crumpled；1.5 times of double-spiral structures 4 are connected with the discharge end of three positive kneading blocks 3, as conveying
It is spiral, material can be made to pressurize naturally, improve mechanical energy；The discharge end of 1.5 times of double-spiral structures 4 is provided with level-one three positive three
Anti- kneading block 5, increases discharge resistance while further being broken up to material, reach rubbing and improve the effect of mechanical energy,
Material is set more fully to cure；1 times of double-spiral structure 6 is connected with three positive three anti-kneading block discharge end 5 of level-one, passes through 1 times of double spiral shell
Revolve structure 6 and secondary pressurized is carried out to material, improve mechanical energy；The discharge end of 1 times of double-spiral structure 6 is provided with two level three positive three
Anti- kneading block 7, again breaks up material and increases discharge resistance, reaches rubbing and improves the effect of mechanical energy, makes material
More fully curing；1 times of fluting double-spiral structure 8 of level-one is connected with the discharge end of three positive three anti-kneading block 7 of two level, in screw thread knot
Opposite fluting, slows down the conveying speed of material on structure, plays the role of reflux, extends material in the intracavitary curing time；In level-one 1
The discharge end of times fluting double-spiral structure 8 is connected with double end backpitch structure 9, double end backpitch structure 9 as it is counter push away it is spiral, with
Increase puffing cavity pressure, improve material curing function；And the discharge end in double end backpitch structure 9 is connected with two level 1 and opens again
Groove double-spiral structure 10, reclaiming cone helical structure 11, reclaiming cone are connected with the discharge end of 1 times of fluting double-spiral structure 10 of two level
Helical structure 11 is spiral as discharging, and makes cone-shaped, first, can increase extruding force, second, it is whole spiral to play positioning
The effect of axis, makes helical axis have a supporting point in start rotates through.
In this implementation and example, P=helical pitch, L=spiral overall length, D=spiral outside diameter, L/D=spiral configuration draw ratio is (spiral
Body and spiral outside diameter ratio)=21:1.21:1 draw ratio, makes material longer in the bulking machine cavity residence time, and rubbing effect is more
Good, the spiral mechanical energy made in cavity of double end ladder pitch produces naturally, reduces transmission power, reduces energy consumption.
2 times of screw diameter coarse pitch twin-feed spiral structures 2, L1 (1.~2D）It is spiral as pan feeding, P=2D increase feeding speed
Degree, improves production capacity, in processing and workpiece L length preferred 1D, 1.5D, 2D in actual use.
Three positive kneading blocks 3, monolithic kneading block（3 pieces one group）L3 (0.3~0.5D of meter）, play material scattering, rub work(
Energy.
1.5 times of double-spiral structures 4, L2 (1~1.5D）As feeding screw, P=1.5D ladder displacements on the last period, increase
Add puffing cavity pressure, improve material curing function, processing and in actual use the preferred 1D, 1.5D of workpiece L length,
2D。
Three positive three anti-kneading block 7 of three positive three anti-kneading block 5 of level-one and two level, monolithic kneading block（6 pieces one group）L4 (meter 1D）,
Play material scattering, rub function.
1 times of double-spiral structure 6, L5 (1~1.5D）It is swollen as feeding screw, P=1D ladder displacements on the last period, increase
Change cavity pressure, material curing function is improved, in processing and workpiece L length preferred 1D, 1.5D, 2D in actual use.
Double end backpitch structure 9, L6 (0.3~0.5D）Push away spiral as counter, increase puffing cavity pressure, improve material
Function is cured, in processing and the preferred 0.3D of workpiece L length in actual use.
1 times of fluting double-spiral structure 10 of 1 times of fluting double-spiral structure 8 of level-one and two level, L7 (1~1.5D）As reflux
It is spiral, material is had brief stay in Builking cavity body in course of conveying, material curing function is improved, in processing and reality
Workpiece L length preferred 1D, 1.5D, 2D during use.
Reclaiming cone helical structure 11, L8 (1~1.5D）It is spiral as discharging, cone-shaped is made, first, extruding can be increased
Power, second, can play the role of the whole helical axis of positioning, makes helical axis have a supporting point in start rotates through, without making
It is spiral to accelerate the abrasion of puffing cavity and the damage of gear-box because cantilevered axle produces moving, in processing and in actual use
Workpiece L length preferred 1D, 1.5D, 2D.
The staged double screw extruder, makes material residence time in bulking machine cavity longer, and rubbing effect is more
Good, ladder pitches twin-feed spiral structure makes the mechanical energy in cavity produce naturally, reduces transmission power, reduces energy consumption, equally
Current reduction 20%~30% in the case of production capacity, saves energy consumption；Improve the production capacity 20~40% or so of aquatic products puffing material, cavity pressure
Evenly, product stability is more preferable, current fluctuation smaller in production process, and operation is more stable, discharges evenly, the material shape of product
Evenly, rubbing effect is more preferable, and material curing degree is more preferable, is more suitable for producing high grease, low starch（Within content of starch 10%）'s
High-grade buoyancy and sinking feed.
As shown in Figure 13, Figure 14, Figure 15, a kind of bulking machine, it includes staged double screw extruder, the double spiral shells of staged
Bar extrusion device, including the twin-screw 1 being arranged in parallel, the spiral configuration of twin-screw 1 use ladder pitches twin-feed spiral structure,
Twin-screw 1 includes 2 times of screw diameter coarse pitch twin-feed spiral knots that setting is sequentially connected from screw front end feeding mouth to discharge port
Structure 2, three positive 3,1.5 times of double-spiral structures 4 of kneading block, the anti-kneading block of level-one three positive three 5,1 times of double-spiral structures 6, two levels three are just
1 times of three anti-kneading blocks 7,1 times of fluting double-spiral structure 8 of level-one, double end backpitch structure 9, two level 10 and of fluting double-spiral structure
Reclaiming cone helical structure 11.
Further include gear reducer 16, motor 17, transition seat 18, outer tube group 19, inner tube 20, pressure regulation ring 21 and cutting-off tool system
22, motor 17 is connected with gear reducer 16, and gear reducer 16 is connected by transition seat 18 with staged double screw extruder, ladder
Formula double screw extruder is arranged on inside inner tube 20, and outer tube group 19 is arranged on the outside of inner tube 20, and pressure regulation ring 21 is set
At 25 end of discharge port of staged double screw extruder, cutting-off tool system 22 is docked with pressure regulation ring 21 and face discharge port 25
Set.
Gear reducer 16, motor 17, transition seat 18, outer tube group 19, inner tube 20, pressure regulation ring 21 and cutting-off tool system 22 are set
On a puffing machine base 23.Corresponding feed inlet 24 has been disposed radially in outer tube group 19 and inner tube 20.
The bulking machine, using staged double screw extruder, makes material longer in the bulking machine cavity residence time, rubbing
Effect is more preferable, and the spiral mechanical energy made in cavity of double end ladder pitch produces naturally, reduces transmission power, reduces energy consumption, equally
Current reduction 20% ~ 30% in the case of production capacity, saves energy consumption.The production capacity 20~40% or so of aquatic products puffing material is improved, cavity pressure is more
Uniformly, product stability is more preferable, current fluctuation smaller in production process, and operation is more stable, and evenly, product more expects shape more for discharging
Uniformly, rubbing effect is more preferable, and material curing degree is more preferable, is more suitable for producing high grease, low starch（Within content of starch 10%）Height
Shelves buoyancy and sinking feed, substitute the problem of conventional helical configuration electric current is high, and material curing degree is bad, or production capacity is not high.
The application staged double screw extruder, can be applied to the twin shaft bulking machine of following model, and being capable of pole
Big raising production capacity.Production capacity explanation：
1. RTX-115 twin shaft helix of bulking machine diameter 115mm, power of motor 132KW, 3~5 tons of production capacity.
2. RTX-130 twin shaft helix of bulking machine diameter 130mm, power of motor 200KW, 5~7 tons of production capacity.
3. RTX-145 twin shaft helix of bulking machine diameter 145mm, power of motor 315KW, 8~12 tons of production capacity.
4. RTX-168 twin shaft helix of bulking machine diameter 168mm, power of motor 450KW, 12~18 tons of production capacity.
The application staged double screw extruder and bulking machine, advantage：1. improve the production capacity 20~40% of aquatic products puffing material
Left and right.2. reducing energy consumption, current reduction 20%~30% in the case of same production capacity, saves energy consumption.3. cavity pressure is evenly, product
Stability is more preferable.4. current fluctuation smaller in production process, operation is more stable.5.）Discharging is evenly.6. product more expects that shape is more equal
It is even.7. it is more preferable to crumple effect.8. material curing degree is more preferable, it is more suitable for producing high grease, low starch（Within content of starch 10%）'s
High-grade buoyancy and sinking feed, substitute the problem of conventional helical configuration electric current is high, and material curing degree is bad, or production capacity is not high.
Claims (12)
- A kind of 1. staged double screw extruder, it is characterised in that：Including the twin-screw being arranged in parallel, spiral group of twin-screw State uses ladder pitches twin-feed spiral structure, and the twin-screw includes being sequentially connected from screw front end feeding mouth to discharge port 2 times of screw diameter coarse pitch twin-feed spiral structures, three positive kneading blocks, 1.5 times of double-spiral structures, the level-one three positive three set is instead rubbed with the hands Rub block, 1 times of double-spiral structure, three positive three anti-kneading block of two level, level-one 1 times of fluting double-spiral structure, double end backpitch structure, two 1 times of fluting double-spiral structure of level and reclaiming cone helical structure.
- A kind of 2. staged double screw extruder according to claim 1, it is characterised in that：Described 2 times are spiral straight Footpath coarse pitch twin-feed spiral structure, its helical pitch are equal to 2 times of spiral outside diameters, and spiral overall length is equal to 1~2 times of spiral outside diameter.
- A kind of 3. staged double screw extruder according to claim 1, it is characterised in that：The three positive kneading blocks The kneading block set including three pieces monolithic, every piece of kneading block showing ellipsoidal structure are set, and described three positive kneading blocks are according to spiral Positive rotation direction is set.
- A kind of 4. staged double screw extruder according to claim 1, it is characterised in that：The double spiral shells of described 1.5 times Revolve structure to set in ladder distance changing mechanism on the basis of 2 times of screw diameter coarse pitch twin-feed spiral structures, its helical pitch etc. In 1.5 times of spiral outside diameters, spiral total length is equal to 1~1.5 times of spiral outside diameter.
- A kind of 5. staged double screw extruder according to claim 1, it is characterised in that：The level-one three positive three It is in spiral shell that anti-kneading block and three positive three anti-kneading block of two level include one group of positive kneading block that helically positive rotation direction is set and one group respectively Anti- kneading block of the derotation to setting is revolved, the positive kneading block includes three pieces and rubbed with the hands according to the oval monolithic that spiral positive rotation direction is set Rub and shifted to install between block and monolithic kneading block in 45 degree of angles, the anti-kneading block includes three pieces according to spiral reverse rotation direction Shifted to install between the oval monolithic kneading block and monolithic kneading block of setting in 45 degree of angles.
- A kind of 6. staged double screw extruder according to claim 1, it is characterised in that：1 times of double helix Structure is set on the basis of 1.5 times of double-spiral structures in ladder distance changing mechanism, its helical pitch is equal to 1 times of spiral outside diameter, spiral shell Revolve the spiral outside diameter that total length is equal to 1~1.5 times.
- A kind of 7. staged double screw extruder according to claim 1, it is characterised in that：The level-one 1 is opened again Groove double-spiral structure and 1 times of two level fluting double-spiral structure are respectively the helical structure that flows back, including be provided in the axial direction with two it is right The fluting of title, the fluting penetrated through double-stranded two axial ends, its spiral total length is spiral outer equal to 1~1.5 times Footpath.
- A kind of 8. staged double screw extruder according to claim 1, it is characterised in that：The double end backpitch Structure pushes away helical structure to be counter, its spiral total length is equal to 0.3~0.5 times of spiral outside diameter.
- A kind of 9. staged double screw extruder according to claim 1, it is characterised in that：The reclaiming cone is spiral Structure is in being cone structure, and the reclaiming cone helical structure is from feed end to the descending setting of discharge end, its spiral overall length Spiral outside diameter of the degree equal to 1~1.5 times.
- A kind of 10. bulking machine, it is characterised in that：Including the staged double screw extruder described in claim 1-9, further include Gear reducer, motor, transition seat, outer tube group, inner tube, pressure regulation ring and cutting-off tool system, the motor are connected with gear reducer, The gear reducer is connected by transition seat with staged double screw extruder, and the staged double screw extruder is set Put in internal tube, the outer tube group is arranged on the outside of inner tube, and the pressure regulation ring is arranged on staged twin-screw The discharge port end of extrusion device, the cutting-off tool system is docked with pressure regulation ring and face discharge port is set.
- A kind of 11. bulking machine according to claim 10, it is characterised in that：It is the gear reducer, motor, transition seat, outer Pipe group, inner tube, pressure regulation ring and cutting-off tool system are arranged on a puffing machine base.
- A kind of 12. bulking machine according to claim 10, it is characterised in that：Radially set in the outer tube group and inner tube It is equipped with corresponding feed inlet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810032496.9A CN107969725A (en) | 2018-01-12 | 2018-01-12 | A kind of staged double screw extruder and bulking machine |
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| CN201810032496.9A CN107969725A (en) | 2018-01-12 | 2018-01-12 | A kind of staged double screw extruder and bulking machine |
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| CN108851151A (en) * | 2018-08-17 | 2018-11-23 | 济南百脉海源膨化机械有限公司 | Bulking machine Tri-screw Extrusion mechanism |
| CN111000270A (en) * | 2019-12-27 | 2020-04-14 | 广州天地实业有限公司 | Spiral combination of double-shaft feed bulking machine |
| CN117530476A (en) * | 2024-01-08 | 2024-02-09 | 广东智多星食品有限公司 | Multistage special-shaped extrusion curing device and method for preparing low-GI dietary nutrition powder |
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| CN117530476A (en) * | 2024-01-08 | 2024-02-09 | 广东智多星食品有限公司 | Multistage special-shaped extrusion curing device and method for preparing low-GI dietary nutrition powder |
| CN117530476B (en) * | 2024-01-08 | 2024-04-02 | 广东智多星食品有限公司 | Multistage special-shaped extrusion curing device and method for preparing low-GI dietary nutrition powder |
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