CN107966398A - A kind of experimental rig for simulating high temperature corrosion - Google Patents

A kind of experimental rig for simulating high temperature corrosion Download PDF

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Publication number
CN107966398A
CN107966398A CN201711206120.7A CN201711206120A CN107966398A CN 107966398 A CN107966398 A CN 107966398A CN 201711206120 A CN201711206120 A CN 201711206120A CN 107966398 A CN107966398 A CN 107966398A
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China
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high temperature
weighing device
heating furnace
temperature corrosion
corrosion
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CN201711206120.7A
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CN107966398B (en
Inventor
张树才
李花兵
姜周华
张彬彬
苑胜龙
冯浩
朱红春
常朋飞
李志兴
吴敬玺
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Northeastern University China
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Northeastern University China
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • G01N17/006Investigating resistance of materials to the weather, to corrosion, or to light of metals

Abstract

The present invention relates to a kind of experimental rig for simulating high temperature corrosion, including high temperature corrosion system, air supply system, electric-control system and exhaust treatment system, high temperature corrosion system to include heating furnace and weighing device, and specimen surface is optionally coated with all kinds of corrosivity salt deposits;Air supply system can optionally input all kinds of corrosive gas into heating furnace, and electric-control system includes weigh recording unit and display unit;Recording unit of weighing is able to record the real-time weight of sample and calculates the gain in weight of sample;Display unit can show the high temperature corrosion kinetic curve of acquisition;Exhaust treatment system can be recycled the corrosive gas exported from heating furnace.The experimental rig intelligent automaticization degree of the present invention is high, can corrosion kinetics Dependence Results of the real-time display during simulative corrosion test, high temperature corrosion behavior and corrosion mechanism of the metal material in high-temperature gas, high temperature salt and a variety of Korrosionsmediums and the environment deposited easily are studied for system good guarantee are provided.

Description

A kind of experimental rig for simulating high temperature corrosion
Technical field
The present invention relates to a kind of corrosion simulated technical field, and in particular to a kind of experimental rig for simulating high temperature corrosion.
Background technology
With the progress of human civilization, the continuous growth of population and human living standard, the level of urbanization and industry water The various rubbish such as flat continuous improvement, house refuse, municipal refuse and the industrial refuse of generation are also growing day by day, and are directed to these The process problem of rubbish is also increasingly serious.Incineration treatment of garbage is realize innoxious solid waste, minimizing and recycling one Kind effective means, has good Social benefit and economic benefit, is increasingly valued by people.But when burning away the refuse HCl, Cl can be produced2、SO2, corrosive gas and NaCl, KCl, the Na such as CO2SO4、K2SO4Deng metal deposit salt, to burning facility Serious high temperature corrosion is caused at the position such as superheater and water-cooling wall, causes trommel, booster etc., greatly reduces making for equipment Use the service life.At the same time, with the industrial expansions such as the energy, power, petrochemical industry and continuous progressive, the production work of modern science For skill towards high temperature, maximization development, this all make it that the High Temperature Corrosion of equipment and materials is further prominent.In these industrial productions Or in experimental study, often it is related to high-temperature oxydation, high-temp chlorination and other high temperature corrosion gases and/or high temperature is rotten The research or use of corrosion salt, and these materials can cause the equipment of industrial product or experimental facilities serious corrosion, and then Influence the service life of equipment.Therefore, high temperature corrosion behavior and corruption of the metal material in these Korrosionsmediums are fully understood by It is particularly significant to lose selection and protection of the mechanism to the various equipment such as garbage incinerating system, the equipment of industrial product or experimental facilities.
Utilize the high temperature corrosion behavior of simulation analysis metal material in specific environment in the lab, be it is apparent its High temperature corrosion dynamics, discloses its effective method of high temperature corrosion mechanism, and this analogy method has been a concern.The party The initial form of method is discontinuous weight method:The sample of certain mass and size is placed in heating unit, in specified temp With holding a period of time postcooling, taking-up in corrosive environment, the front and rear weight change of sample corrosion is weighed, is aided with X-ray and spreads out Penetrate the high temperature corrosion behavior that the analysis means such as instrument (XRD) and scanning electron microscope (SEM) carry out research material.Since discontinuous weight method needs Multiple samples are wanted to obtain one group of dynamics data, time-consuming and laborious, therefore, continuous weighting method is gradually developed, that is, is used Continuous automatic recording balance to monitor the weight change of sample in real time, only needs a sample just to complete whole corrosion kinetics and grinds Study carefully.While measuring method is developed, the atmosphere of corrosive environment is also from single particular atmosphere progressively to Various Complex atmosphere Development.
However, existing this continuous weighting simulator is only limitted to the high-temperature gas corrosion research of material, do not have also at present It is found the continuous measurement experimental rig that can be simulated high-temperature gas corrosion and high temperature salt corrosion and deposit.It is meanwhile existing continuous Simulation test device intelligent automaticization degree of weighing is low, can not corrosion power of the real-time display during simulative corrosion test Learn Dependence Results, it is impossible to understand to quicklook the high temperature corrosion behavior of metal material, and then can not system easily study gold Belong to high temperature corrosion behavior and corrosion mechanism of the material in high-temperature gas, high temperature salt and a variety of Korrosionsmediums and the environment deposited, Cannot the offer reference such as the selection for equipment, corrosion protection in time.
The content of the invention
(1) technical problems to be solved
In order to solve the above problem of the prior art, the present invention provides a kind of experimental rig for simulating high temperature corrosion, the examination Experiment device intelligent automaticization degree is high, being capable of corrosion kinetics curve knot of the real-time display during simulative corrosion test Fruit, can understand to quicklook the high temperature corrosion behavior of metal material, and then easily study metal material in height for system Wet body, high temperature salt and a variety of Korrosionsmediums and high temperature corrosion behavior in the environment deposited and corrosion mechanism provide safeguard, and When for the selection of equipment, corrosion protection etc. provide foundation.
(2) technical solution
In order to achieve the above object, the main technical schemes that the present invention uses include:
The present invention provides a kind of experimental rig for simulating high temperature corrosion, it includes:High temperature corrosion system, including heating furnace and Weighing device, heating furnace are used to provide hot environment for the sample in stove, and weighing device is used to detect in stove in real time Sample weight, wherein, the surface of sample is optionally coated with all kinds of corrosivity salt deposits;Air supply system, can be selective Ground inputs all kinds of corrosive gas into heating furnace;Electric-control system, including weigh recording unit and display unit, record of weighing Member can record the real-time weight of sample in real time and calculate gain in weight of the sample at each moment relative to initial time;Display is single Member being capable of real-time display test period and the gain in weight based on test period and sample at each moment relative to initial time The high temperature corrosion kinetic curve of acquisition;Exhaust treatment system, can be recycled the corrosive gas exported from heating furnace Processing.
According to the present invention, the boiler tube of heating furnace is the hollow structure of both ends open, and weighing device is arranged on boiler tube top Top, is movably connected on weighing device to sample suspension type, high temperature corrosion system further includes the lifting being connected with weighing device Mechanism, sample put under the elevating movement driving of elevating mechanism or stretch out in the boiler tube of heating furnace.
According to the present invention, electric-control system further includes the elevating mechanism control unit being connected with elevating mechanism, elevating mechanism control Unit processed can control elevating mechanism elevating movement, and drive dress of weighing according to the lifting speed and lifting distance parameter of input Realization is put to move up and down.
According to the present invention, high temperature corrosion system further includes the weighing device case for being built-in with weighing device, and weighing device case is The enclosed housing structure being made of head cover and base, the through hole that connect can be formed with boiler tube by offering on base, for supplying The suspender of suspension sample passes through;The side wall of weighing device case is connected with elevating mechanism.
According to the present invention, cooling zone is provided between the lower part of weighing device case and the top of boiler tube, is come from for cooling down The high temperature corrosion gas of heating furnace;Formed and be tightly connected between the bottom of cooling zone and the top of boiler tube;One bodily form of cooling zone Into on the base in weighing device case, weighing device is removably disposed on cooling zone;Cooling zone passes through pipeline and tail gas Processing system is connected.
According to the present invention, the boiler tube bottom of heating furnace is connected with the second sealing flange, offered on the second sealing flange with The air inlet that air supply system is connected;Positioned at the lower section of air inlet, sealing is embedded with lens, the second Sealing Method in second sealing flange Blue bottom terminal ends are equipped with monitor, and electric-control system further includes supervising data storage unit, supervising data storage unit and monitoring Device connects, for storing monitored picture in stove;Display unit is connected with monitor and supervising data storage unit, for aobvious in real time Show monitored picture in stove.
According to the present invention, air supply system includes being used for the multiple caissons for storing all kinds of corrosive gas, each gas storage Device passes sequentially through respective bye-pass and mixed pipe line and is connected with the air inlet on the second sealing flange, connects each gas storage Mass flowmenter is each provided with the bye-pass of device, connects and is provided with gas mixer on the mixed pipe line of each bye-pass;Electricity Control system includes gas flow rate control unit, and gas flow rate control unit is connected with each mass flowmenter, can be according to input Each gas flow parameter, control mass flowmenter are measured.
According to the present invention, the center flat-temperature zone of heating furnace is provided with temperature-control heat couple, and electric-control system further includes and temperature control heat The control temperature unit of galvanic couple connection, control temperature unit can control heating furnace heating, at the same time according to the predetermined test temperature parameter of input Temperature-control heat couple can be controlled to detect in-furnace temperature in real time to change and record the temperature in stove;Display unit can also real-time display Temperature in predetermined test temperature and stove.
According to the present invention, it is provided with thermal insulation material, temperature-control heat couple is installed on the boiler tube tube wall periphery parcel of heating furnace In thermal insulation material;Calandria is equipped with thermal insulation material, calandria is silicon-carbon calandria or molybdenum dioxide calandria.
According to the present invention, exhaust treatment system includes absorption tower, and the bottom on absorption tower is connected with cooling zone, in absorption tower Multiple partition plates in formula arrangement of wriggling along longitudinal direction are provided with, is equipped with absorption tower and absorbs lye, carry out self-heating for dissolving and absorbing The tail gas of stove.
(3) beneficial effect
The beneficial effects of the invention are as follows:
The experimental rig of the present invention can optionally input all kinds of corrosive gas from air supply system into heating furnace, together When sample surface be optionally coated with all kinds of corrosivity salt deposits, and heating furnace can provide high temperature ring for the sample in stove Border, thus, experimental rig of the invention can simulate high-temperature gas, high temperature salt and a variety of Korrosionsmediums and the corrosion ring deposited Border.
Simultaneously because the weighing device for the weight that can detect sample in real time is equipped with high temperature corrosion system, and automatically controlled Be equipped with and weigh recording unit in system, be able to record the real-time weight of sample and calculate sample each moment relative to it is initial when The gain in weight at quarter, while display unit being capable of real-time display test period and the high temperature based on test period and gain in weight acquisition Corrosion kinetics curve.Thus, experimental rig intelligent automaticization degree of the invention is high, additionally it is possible to which real-time display is high in simulation Corrosion kinetics Dependence Results during warm corrosion test, can understand to quicklook the high temperature corrosion row of metal material For, and then metal material is easily studied in high-temperature gas, high temperature salt and a variety of Korrosionsmediums and the environment deposited for system High temperature corrosion behavior and corrosion mechanism provide safeguard, be in time the selection of equipment, corrosion protection etc. foundation is provided.
Brief description of the drawings
Fig. 1 is the structure diagram of the experimental rig of the simulation high temperature corrosion provided in following examples;
Fig. 2 is the structure diagram of the high temperature corrosion system of the experimental rig of the simulation high temperature corrosion shown in Fig. 1;
Fig. 3 is the structure diagram of the air supply system of the experimental rig of the simulation high temperature corrosion shown in Fig. 1;
Fig. 4 is the structure diagram of the electric-control system of the experimental rig of the simulation high temperature corrosion shown in Fig. 1;
Fig. 5 is the structure diagram of the exhaust treatment system of the experimental rig of the simulation high temperature corrosion shown in Fig. 1;
Fig. 6 is a variety of deposition salt for obtaining and high temperature corrosion kinetic curve when depositing in following examples 1;
Fig. 7 is the multiple gases that obtain and high temperature corrosion dynamic curve diagram when depositing in following examples 2;
Fig. 8 is a variety of deposition salt for obtaining and multiple gases and high temperature corrosion dynamics when depositing is bent in following examples 3 Line chart.
【Description of reference numerals】
I:Air supply system;Ⅱ:High temperature corrosion system;Ⅲ:Electric-control system;Ⅳ:Exhaust treatment system;1:Gas bomb;2:Subtract Pressure valve;3:Mass flowmenter;4:Cyclone gas mixer;5:Vacuum pump;6:Air-supplying valve;7:Vavuum pump valve;8:Vacuum meter Valve;9:Vacuum meter;10:Weighing device case;11:Weighing device;12:Separate type binding post;13:Lift actuator;14:Column Formula track;15:Exhausting-gas hole;16:Cooling zone;A:Refrigerant inlet;B:Refrigerant exit;17:Through hole;18:Hang silk;19:Heating furnace; 20:First sealing flange;21:Temperature-control heat couple;22:Second sealing flange;23:Air inlet;24:Lens;25:Monitor;26: Sample;27:Auxiliary strut;28:First auxiliary support plate;29:Second auxiliary support plate;30:3rd auxiliary support plate;31:The Four auxiliary support plates;32:Elevating mechanism control unit;33:Weigh recording unit;34:Control temperature unit;35:Supervising data storage Unit;36:Pumped vacuum systems control unit;37:Gas flow rate control unit;38:Air supply system control unit;39:Display is single Member;40:Absorption tower valve.
Embodiment
In order to preferably explain the present invention, in order to understand, below in conjunction with the accompanying drawings, by embodiment, to this hair It is bright to be described in detail.
With reference to Fig. 1, the present embodiment provides a kind of experimental rig for simulating high temperature corrosion, it is rotten that it includes air supply system I, high temperature Erosion system II, electric-control system III and exhaust treatment system IV.
Wherein, high temperature corrosion system II includes heating furnace 19 and weighing device 11, and heating furnace 19 is used to be in stove Sample 26 provides hot environment, and weighing device 11 is used for the weight for detecting the sample 26 in stove in real time, wherein, sample 26 Surface is optionally coated with all kinds of corrosivity salt deposits.
Air supply system I can optionally input all kinds of corrosive gas into heating furnace 19.
Electric-control system III, including weigh recording unit 33 and display unit 39, recording unit of weighing 33 are able to record experiment The initial weight of sample 26 in time, stove, during experiment the real-time weight of sample 26 and calculate the real-time weight of sample 26 with The difference of initial weight, i.e., each moment relative to initial time gain in weight.It should be noted that recording unit 33 of weighing is counted Several time intervals can be preset.
Display unit 39 can real-time display test period, the setting time interval of input, in stove sample 26 first starting weight Amount, the gain in weight of the real-time weight of sample 26, sample 26 at each moment relative to initial time, and based on test period and The high temperature corrosion kinetic curve that sample 26 obtains at each moment relative to the gain in weight of initial time.It should be noted that Here the abscissa of high temperature corrosion kinetic curve is test period, and ordinate is unit area sample 26 in each moment phase For the gain in weight of initial time.
Exhaust treatment system IV can future self-heating stove 19 high temperature corrosion gas recycled.Due to from adding Hot stove 19 exports various pernicious gases, therefore sets exhaust treatment system IV to primarily serve the absorption to these pernicious gases Filter, and then the effect of environmental protection.
To sum up, the experimental rig of the present embodiment can optionally input all kinds of corruption from air supply system I into heating furnace 19 Corrosion gas, while the surface of sample 26 is optionally coated with all kinds of corrosivity salt deposits, and heating furnace 19 can be in stove Sample 26 hot environment is provided, therefore the high temperature coated on the surface of sample 26 after all kinds of corrosivity salt deposits in heating furnace 19 adds The lower corrosive environment that can individually simulate high temperature salt of heat;If being passed through corrosive gas into heating furnace 19 at the same time, the corrosivity gas Body is then changed into high-temperature gas under the high-temperature heating of heating furnace 19, and then can simulate high temperature salt and high-temperature gas and the corrosion deposited Environment;If being not coated by all kinds of corrosivity salt deposits on the surface of sample 26, corrosive gas is only passed through into heating furnace 19, then can be with The individually corrosive environment of simulation high-temperature gas.Thus, the experimental rig of the present embodiment can simulate high-temperature gas, high temperature salt and A variety of Korrosionsmediums and the high-temperature corrosion environment deposited.
Simultaneously because the weight weighing device 11 that can detect sample 26 in real time is equipped with high temperature corrosion system II, and It is equipped with and weighs recording unit 33 in electric-control system III, is able to record the initial weight of sample 26 in test period and stove and can Calculate gain in weight of the sample 26 at each moment relative to initial time, at the same display unit 39 can real-time display experiment when Between, the initial weight of sample 26 in stove, in stove sample 26 real-time weight, and based on test period and sample 26 when each Carve the high temperature corrosion kinetic curve obtained relative to the gain in weight of initial time.
Thus, the experimental rig intelligent automaticization degree in the present embodiment is high, additionally it is possible to which real-time display is corroded in simulation Corrosion kinetics Dependence Results during experiment, can understand to quicklook the high temperature corrosion behavior of metal material, and then It is rotten that high temperature of the metal material in high-temperature gas, high temperature salt and a variety of Korrosionsmediums and the environment deposited easily is studied for system Erosion behavior and corrosion mechanism provide safeguard, and the selection for equipment, corrosion protection etc. in time provides foundation.
Further, with reference to Fig. 2, the boiler tube of heating furnace 19 is the hollow structure of both ends open, and weighing device 11 is arranged on The top on boiler tube top, high temperature corrosion system II further include the elevating mechanism being connected with weighing device 11,26 suspension type of sample It is movably connected on weighing device 11, sample 26 can put under the elevating movement of elevating mechanism driving or stretch out heating furnace 19 Boiler tube in.When starting to simulate high temperature corrosion experiment, sample 26 is put in the boiler tube of heating furnace 19, and when completing, simulation high temperature is rotten During corrosion test, sample 26 stretches out the boiler tube of heating furnace 19.Preferably, sample 26 is connected by hanging silk 18 with weighing device 11, It can be convenient to picking and placeing for sample 26.It is further preferred that detachable connecting device is used in the centre of hanging silk 18, for example with Hook, being capable of picking and placeing more convenient for sample 26.It should be noted that the surface of sample 26 needs to coat all kinds of corrosivity salt deposits When, after the coating salt deposit of experiment 26, first sample 26 should be loaded in crucible, then the bottom with hanging silk 18 is connected, and then prevent Salt deposit comes off, and influences the actual weight of sample 26.Sample 26 can be directly placed into crucible, then by crucible directly with hanging silk 18 Bottom connection, at this time crucible play the role of holding sample 26, while also can the access salt and corrosion layer that come off.Certainly, try Sample 26 can be also suspended in crucible, sample 26 and crucible are connected with hanging the bottom of silk 18 at the same time, crucible plays access at this time The effect of the salt and corrosion layer that come off.
Further, electric-control system III further includes the elevating mechanism control unit 32 being connected with elevating mechanism, elevating mechanism Control unit 32 can control elevating mechanism elevating movement, and drive title according to the lifting speed and lifting distance parameter of input Refitting is put 11 realizations and is moved up and down.It is movably connected in due to 26 suspension type of sample on weighing device 11, elevating mechanism energy Enough drive weighing device 11 to realize to move up and down, and then sample 26 can be driven to realize and moved up and down.Thus, the examination in the present embodiment Experiment device can input lifting speed and lifting distance parameter because being equipped with elevating mechanism and elevating mechanism control unit 32, And then more accurate stable control the lifting of weighing device 11, easy to operate more convenient for picking and placeing for sample 26, the degree of automation It is high.
Further, high temperature corrosion system II further includes weighing device case 10, and weighing device case 10 is by head cover and base The enclosed housing structure of composition, the perforation that connect can be formed with boiler tube by offering on base, for for hanging sample 26 Suspender passes through.Weighing device 11 is preferably precision electronic balance, by increasing capacitance it is possible to increase weighing device 11 weighs the weight of sample 26 Accuracy, makes experimental result more accurate.Weighing device 11 is detachably arranged in weighing device case 10, and then is convenient to weigh The dismounting of device 11.It is preferably to be detachably connected between the head cover and base of weighing device case 10, more convenient for weighing device 11 Pick and place.Above-mentioned base is the semi-enclosed body structure that a upper end has opening in attached drawing 1 and Fig. 2, certainly can be with It is the other structures that can be supported weighing device 11 and enclosed housing is formed with head cover.
The side wall of weighing device case 10 is connected with elevating mechanism, and being additionally provided with separate type on the side wall of weighing device case 10 connects Terminal 12, one end of the separate type binding post 12 are connected with the data cable of weighing device 11, and the other end is by data cable with weighing Recording unit 33 connects.Herein it should be noted that separate type mentioned here refers to the separate type binding post 12 with weighing Device 11 and weigh recording unit 33 be it is detachably connected, so need take out weighing device 11 when then can be by data Line first disconnects with separate type binding post 12 and further takes out weighing device 11, simple to operate.
Further, cooling zone 16 is provided between the lower part of weighing device case 10 and the top of boiler tube, is come for cooling down The high temperature corrosion tail gas of self-heating stove 19.Cooling zone 16 has housing and is internally formed to be connected with weighing device case 10 and boiler tube The cooling zone 16 of logical cavity.Specifically, the cover top plate of cooling zone 16 and bottom plate respectively offer one be connected with cavity it is logical Hole 17, two through holes 17 run through whole cooling zone 16, the bottom of cooling zone 16 for the suspender of suspension sample 26 (such as hanging silk 18) Formed and be tightly connected between plate and the top of boiler tube, offered in the housing sidewall of cooling zone 16 and be connected with exhaust treatment system IV Exhausting-gas hole 15.Thus, because the setting of cooling zone 16 can preferably avoid whole babinet from overheating, and then weighing device 11 is avoided It is damaged because of overheat.
Specifically, cooling zone 16 is located in weighing device case 10, and integrative-structure is formed with the base in weighing device case 10, Weighing device 11 is removably disposed on the top plate of cooling zone 16, so when elevating mechanism moves up and down, while drives title Weighing device 11 in case 10 is put in refitting and cooling zone 16 is realized move up and down together.
It is further preferred that the housing of cooling zone 16 is the hollow structure for coolant media circulation, housing enters with refrigerant Mouth and refrigerant exit show that coolant media is preferably cooling water, cost-saved with label A, B respectively in fig. 2.
Further, elevating mechanism includes multiple tracks and multiple lift actuators 13, each lift actuator 13 Match somebody with somebody with a track and merge and can move linearly along the track.The top of multiple tracks is connected with the first auxiliary support plate 28, Lateral wall of multiple lift actuators 13 with weighing device case 10 is connected, while multiple lift actuators 13 are gone back and elevating mechanism Control unit 32 connects, and elevating mechanism control unit 32 can control lift actuator 13 to move along a straight line along track, and drive Weighing device 11 is realized and moved up and down.Preferably, which is column track 14.
It is further preferred that elevating mechanism includes four lift actuators 13 and four column tracks 14, and four rise Drop driver 13 and four column tracks 14 are symmetrically distributed in the both sides of weighing device case 10, can be more preferable per each two of side Ground ensures that stablizing for weighing device case 10 lifts, and then can adjust to free and stable the upper-lower position of weighing device case 10, just In picking and placeing for sample 26 and picking and placeing for weighing device 11.
Further, the boiler tube bottom of heating furnace 19 is connected with the second sealing flange 22, on 22 side of the second sealing flange The air inlet 23 being connected with air supply system I is offered, is sealed in the second sealing flange 22 positioned at the lower section of air inlet 23 embedded Lens 24 are provided with, the bottom terminal ends of the second sealing flange 22 are provided with monitor 25, for monitoring the situation in stove in real time.It is excellent Selection of land, monitor 25 are high-definition digital monitor, can make clarity higher, be more convenient for observing.It should be noted that here 24 one side of lens play and the picture in stove can be further amplified so that monitored picture becomes apparent from, another aspect lens 24 can also play and prevent corrosive gas from flowing on monitor 25 or flowing in air, and then monitor 25 is caused necessarily Corrosion or air is polluted.
Electric-control system III further includes supervising data storage unit 35, and supervising data storage unit 35 is connected with monitor 25, For storing monitored picture in stove, display unit 39 is connected with monitor 25 and supervising data storage unit 35, for aobvious in real time Show monitored picture in stove, and the monitored picture of storage can be had access at any time.Therefore, the experimental rig in the present embodiment is because equipped with monitoring Device 25 and supervising data storage unit 35, while be additionally provided with display unit 39, real-time display and can store the monitoring picture in stove Face, more convenient for observing the state of sample 26.
The boiler tube top of heating furnace 19 is tightly connected, it is necessary to illustrate by the first sealing flange 20 and the bottom plate of cooling zone 16 , when driving the realization of weighing device case 10 to move up and down using elevating mechanism, it is necessary to first dismantle the first sealing flange 20 Lifting is realized again.
Further, the center flat-temperature zone of heating furnace 19 is provided with temperature-control heat couple 21, and electric-control system III further includes temperature control Unit 34 and it is connected with temperature-control heat couple 21, control temperature unit 34 can control heating furnace 19 according to the predetermined test temperature of input Heating, while temperature-control heat couple 21 can be controlled to detect the temperature change in stove in real time and record the temperature in heating furnace 19, show Show the temperature that unit 39 can also be in the predetermined test temperature of real-time display and heating furnace 19, in order to understand the temperature in stove in time Degree situation of change simultaneously makes correspondingly adjustment (the staged heating that can such as realize heating furnace 19) in time, and the degree of automation is high, It is directly perceived and highly practical.
Further, it is provided with thermal insulation material the tube wall periphery parcel of boiler tube, and the inner wall of thermal insulation material and boiler tube At least spacing of 2mm is equipped between outer wall, to facilitate the taking-up of boiler tube.Temperature-control heat couple 21 is installed in thermal insulation material, insulation Calandria is equipped with material, for predetermined test temperature will to be heated in boiler tube.Herein it should be noted that calandria uses Well known to a person skilled in the art mode to be located in thermal insulation material, such as can be punched in thermal insulation material, then calandria is inserted Enter wherein.Heat insulation effect well can be played to boiler tube equipped with thermal insulation material to being heated in boiler tube after calandria energization, Prevent scattering and disappearing and influencing final result of the test for heat.
It is further preferred that boiler tube uses corundum furnace tube, calandria uses four U-shaped Elema calandrias, temperature control thermoelectricity Even 21 use double platinum rhodium type thermocouple.Using corundum furnace tube, possesses excellent thermal conductivity, the heat that can produce calandria is quick It is delivered in boiler tube.And the length of calandria can be extended in equal spatial dimension using U-shaped calandria, make firing rate more It hurry up, and form wider more stable flat-temperature zone.Wherein, the maximum heating temperature of the U-shaped Elema calandria is up to 1300 DEG C.Compared with For maximum heating temperature of the prior art, the accessible maximum heating temperature higher of the calandria in the present embodiment, i.e., Can meet that the needs of wider analog temperature scope is (mentioned here wider to refer to that heating-up temperature reach higher, Jin Erkuo Wide analog temperature scope).
Certain the present embodiment is also not limited to this, and calandria can also use molybdenum disilicide calandria, and the calandria is most High heating-up temperature can reach 1600 DEG C or so.It should be noted that the selection of temperature-control heat couple 21 and thermal insulation material is According to the material selection of calandria, because the different attainable maximum heating temperatures of calandria institute is different, that is, add Thermal energy power is different, therefore the requirement to temperature-control heat couple 21 and thermal insulation material is also different.Therefore, the experiment in the present embodiment The calandria of device reasonably selects temperature control because that can select silicon-carbon calandria or molybdenum disilicide calandria, and according to calandria used Thermocouple 21 and thermal insulation material, thus, it is possible to meet the needs of wider analog temperature scope, and the demand of wider flat-temperature zone.
Further, heating furnace 19 is located between the second auxiliary support plate 29 and the 3rd auxiliary support plate 30, the second auxiliary Bottom of the support plate 29 also with multiple tracks is connected.The both ends of boiler tube are each passed through the second auxiliary support plate 29 and the 3rd auxiliary branch Fagging 30, final both ends are connected with the first sealing flange 20 and the second sealing flange 22 respectively.It is appreciated that in the second auxiliary branch Through hole is respectively equipped with order to which boiler tube passes through on 29 and the 3rd auxiliary support plate 30 of fagging.In the lower section of the second sealing flange 22 also Equipped with the 4th auxiliary support plate 31, and pass through multiple 27 and second auxiliary support plates 29 of auxiliary strut and the 3rd auxiliary support plate 30 Connection.Preferably by four auxiliary struts 27, play the role of stablizing support to whole high temperature corrosion system II.
Further, corrosive gas air supply system and protective gas air supply system are included with reference to Fig. 3, air supply system I, Corrosive gas air supply system can optionally input all kinds of corrosive gas, protective gas supply system into heating furnace 19 System optionally can input protective gas into heating furnace 19.Electric-control system III further includes air supply system control unit 38, It is capable of the opening and closing of control corrosion rate gas air supply system and protective gas air supply system.Tested when completing simulation high temperature corrosion When, corrosive gas air supply system is closed, stops inputting corrosive gas into heating furnace 19, opens protective gas supply system System, inputs protective gas, to drain corrosive gas into heating furnace 19.It is herein it should be noted that mentioned here Protective gas can be the inert gases such as nitrogen or argon gas, and this is not restricted.
Further, air supply system I includes being used for the multiple gas storage dress for storing all kinds of corrosive gas or protective gas Put, each caisson passes sequentially through respective bye-pass and mixed pipe line and is connected with the air inlet 23 on the second sealing flange 22 It is logical, connect and pressure reducing valve 2 and mass flowmenter 3 are each provided with the bye-pass of each caisson, connect the mixing of each bye-pass Gas mixer is provided with pipeline, gas mixing can be made uniform.Electric-control system III includes gas flow rate control unit 37, gas Flow controlling unit 37 is connected with each mass flowmenter 3, can control mass flowmenter according to each gas flow parameter of input 3 are measured.Preferably, caisson is gas bomb 1, and certain caisson can also be other storage devices.In gas bomb 1 It is respectively provided with the N needed for experiment2、SO2、O2Or the gas such as HCI, the gas that the quantity and needs of certain gas bomb 1 store are not done Limit, depending on actual needs.Gas mixer is preferably cyclone gas mixer 4, can make gas mixing more Uniformly, so can more realistically simulate rubbish burn when various mixed gases corrosive environment.
Therefore, the experimental rig in the present embodiment is abundant thus, it is possible to which gas is carried out because being equipped with cyclone gas mixer 4 It is passed into high temperature corrosion system II, is uniformly mixed again after mixing;At the same time in the present embodiment experimental rig because of each caisson Mass flowmenter 3 is equipped with, and gas flow rate control unit 37 can control quality stream according to each gas flow parameter of input Gauge 3 is measured, and thus, it is possible to independently accurately control the flow and ratio of every kind of gas, and then can reach preferably mixed Effect is closed, easy to operate, the degree of automation is high.
Further, on mixed pipe line pumped vacuum systems is connected between gas mixer and high temperature corrosion system II With air-supplying valve 6, air-supplying valve 6 is used for controlling the opening and closing of air supply system I, and pumped vacuum systems can be selectively to high temperature corrosion system System II vacuumizes.Electric-control system III further includes pumped vacuum systems control unit 36 at the same time, can control the opening and closing of pumped vacuum systems, Preferably, pumped vacuum systems is vacuum pump 5 and vavuum pump valve 7, and is additionally provided between vacuum pump 5 and high temperature corrosion system II Vacuum meter 9 and vacuum meter valve 8, set vacuum meter 9 to be used for showing the vacuum in high temperature corrosion system II, in order to more The vacuum situation being visually known in high temperature corrosion system II.
Therefore, the experimental rig in the present embodiment because being equipped with vacuumizing of being vacuumized to high temperature corrosion system II System, it is possible thereby to high temperature corrosion system II carry out vacuumize process, prevent II internal cause of high temperature corrosion system there are air etc. its His foreign gas and influence the degree of purity in high temperature corrosion system II, and then influence the accuracy of result of the test.
Further, absorption tower is included with reference to Fig. 5, exhaust treatment system IV, the bottom on absorption tower has tail gas air inlet With absorption tower valve 40, top has tail gas gas outlet, and tail gas air inlet is connected with the exhausting-gas hole 15 of cooling zone 16, absorption tower The multiple partition plates arranged along longitudinal direction in sinuous formula are inside provided with, is equipped with absorption tower and absorbs lye, are added for dissolving and absorbing to come from The tail gas of hot stove 19.
It should be noted that should be by with certain anti-between the exhausting-gas hole 15 of tail gas air inlet and cooling zone 16 Pressure energy power and corrosion-resistant and can bend mobile pipe fitting connection, such as bellows, is lifted with being more convenient to realize in weighing device 11 When can also drive pipe fitting to be moved.Therefore, the experimental rig in the present embodiment is because in the absorption tower of exhaust treatment system IV Equipped with multiple partition plates along longitudinal direction in formula arrangement of wriggling, tail gas is fully absorbed it is possible thereby to realize, and then be more advantageous to ring Protect.
Further, it is a power control cabinet in III main body of electric-control system, display unit 39 is located at power control cabinet with reference to Fig. 4 In order to intuitively observe on lateral wall, at the same in electric-control system III all controls (including elevating mechanism control unit 32, Recording unit of weighing 33, control temperature unit 34, supervising data storage unit 35, pumped vacuum systems control unit 36, gas flow control Unit 37, air supply system control unit 38 and display unit 39 processed) controlled by special control software, this specially controls soft Part can make each unit realize above-mentioned control function.It should be noted that for some parameters input (including lifting The parameters such as speed, lifting distance, in-furnace temperature, the flow of every kind of gas, test period, setting time interval) can directly it lead to Input through keyboard is crossed, can also be on display unit 39 by touch screen key input, this is not restricted.
Therefore, the experimental rig in the present embodiment because equipped with special control software come control elevating mechanism control unit 32, Recording unit of weighing 33, control temperature unit 34, supervising data storage unit 35, pumped vacuum systems control unit 36, gas flow control The work of unit 37 processed, air supply system control unit 38 and display unit 39, thus the experimental rig in the present embodiment can be real When show and record test period, the setting time interval of input, in stove the initial weight of sample 26, sample 26 real-time weight Amount, gain in weight of the sample 26 at each moment relative to initial time, and the high temperature corrosion kinetic curve obtained, Neng Goushi When show temperature in predetermined test temperature program and heating furnace 19, while can also in real-time display stove monitored picture and with When have access to the monitored picture of storage, the degree of automation is high, while integrated level is high.Meanwhile all data of record are with the shape of file Formula is stored in electric-control system III, flash disk or optical disc copy can be used at any time, in order to experimental data subsequent treatment.
Further, the material of weighing device case 10 and each flange uses high corrosion resisting stainless steel, each connecting pipe Material use high corrosion resistant material, prevent being corroded property dielectric corrosion.
Further, each interface of whole experimental rig is carried out using measures such as fluid sealant, airtight and watertight padding, rubber cushions Stringent sealing, to ensure that pernicious gas and reaction volatile matter are not revealed during entirely testing.
Below by exemplified by simulating in waste incineration environment high temperature corrosion situation of the different Korrosionsmediums to sample 26, The application method and the course of work of the experimental rig in the present embodiment is discussed in detail, it will be appreciated by a person skilled in the art that Experimental rig in the present embodiment is not limited to the environment of simulation waste incineration.
Embodiment 1:
In the present embodiment main analog waste incineration environment it is a variety of deposition salt and deposit high temperature corrosions experiment, specifically include as Lower step:
Step 1:Cooling water switch and power control cabinet power supply are opened, heating schedule is set in special control software, will heat Temperature in stove 19 rises to 800 DEG C.
Step 2:It is respectively 1m/min and 0.5m that the rate of climb and climb are inputted in special control software, will be claimed Refitting is put case 10 and is risen.The surface of super austenitic stainless steel 254SMO samples 26 is uniformly applied into salt (40%NaCl+40%KCl+ 10%Na2SO4+ 10%K2SO4) load afterwards in corundum crucible, hang over the bottom of the hanging silk 18 of connection weighing device 11.Special It is respectively 1m/min and 0.5m with decrease speed and dropping distance is inputted in control software, weighing device case 10 is landed, locks And the first sealing flange 20 of good seal connection weighing device case 10 and boiler tube.Step 3:Close air-supplying valve 6,5 valve of vacuum pump Door and vacuum meter valve 8, open absorption tower valve 40, open monitor 25, click on " ON " icon, start to test.It is small to test 120 Shi Hou, opens the cylinder valve and air-supplying valve 6 of gas bomb 1, argon flow amount is set as 500mL/min in special control software, 5min is ventilated into heating furnace 19 until draining corrosive gas.The cylinder valve of gas bomb 1 is closed, clicks on " OFF " icon, closes control Warm program and monitor 25.It is respectively 1m/min and 0.5m that the rate of climb and climb are inputted in special control software, is incited somebody to action Weighing device case 10 rises, and takes out sample 26.
Herein it should be noted that here first closing air-supplying valve 6,5 valve of vacuum pump and vacuum meter valve 8 and elder generation Absorption tower valve 40 is opened, is in order to which the gaseous product for making to produce in experimentation is arranged to exhaust treatment system IV.
Step 4:After taking out sample 26, all valves (including air-supplying valve 6,5 valve of vacuum pump, vacuum meter valve are closed 8 and absorption tower valve 40), close power control cabinet power supply, system closes cooling water switch after being cooled to room temperature.
A variety of deposition salt for finally obtaining and high temperature corrosion kinetic curve when depositing is as shown in Figure 6.
Embodiment 2:
Multiple gases and the high temperature corrosion experiment deposited, specifically include as follows in the present embodiment main analog waste incineration environment Step:
Step 1:Cooling water switch and power control cabinet power supply are opened, heating schedule is set in special control software, will heat Temperature in stove 19 rises to 800 DEG C.
Step 2:It is respectively 1m/min and 0.5m that the rate of climb and climb are inputted in special control software, will be claimed Refitting is put case 10 and is risen.Super austenitic stainless steel 254SMO samples 26 are hung over to the bottom of the hanging silk 18 of connection weighing device 11 End.It is respectively 1m/min and 0.5m that decrease speed and dropping distance are inputted in special control software, and weighing device case 10 is dropped Fall, lock simultaneously the first sealing flange 20 of good seal connection weighing device case 10 and boiler tube.
Step 3:Air-supplying valve 6 and absorption tower valve 40 are closed, opens 5 valve of vacuum pump and vacuum meter valve 8, is opened Vacuum pump 5 vacuumizes system, when the registration of vacuum meter is reached within 100Pa, closes vacuum pump 5, closes 5 valve of vacuum pump Door, opens air-supplying valve 6, all kinds of gas flows is set in special control software:N2284.7mL/min, SO2 0.06mL/ Min, O215mL/min, HCl 0.24mL/min, open cyclone gas mixer 4, the cylinder valve of gas bomb 1 are opened, to heating furnace Gas is passed through in 19, after the registration of vacuum meter up to closing vacuum meter valve 8 after an atmospheric pressure, absorption tower valve 40 is opened, opens Monitor 25 is opened, " ON " icon is clicked on, starts to test.Test 120 it is small when after, close SO2、O2With the cylinder valve of HCl gases, keep N2Cylinder valve open, by N in special control software2Flow set is 500mL/min, into heating furnace 19 ventilate 10min until Drain corrosive gas.
The cylinder valve and cyclone gas mixer 4 of gas bomb 1 are closed, clicks on " OFF " icon, closes temperature control program and monitor 25.It is respectively 1m/min and 0.5m that the rate of climb and climb are inputted in special control software, by 10 liters of weighing device case Rise, take out sample 26.
It is tail when vacuumizing in order to prevent it should be noted that in this step, first closing absorption tower valve 40 Absorbing liquid in gas processing system IV blows back into high temperature corrosion system II.
Step 4:After taking out sample 26, all valves (including air-supplying valve 6,5 valve of vacuum pump, vacuum meter valve are closed 8 and absorption tower valve 40), close power control cabinet power supply, system closes cooling water switch after being cooled to room temperature.
The multiple gases that finally obtain and high temperature corrosion kinetic curve when depositing is as shown in Figure 7.
Embodiment 3
Multiple gases and deposition salt and the high temperature corrosion experiment deposited in the present embodiment main analog waste incineration environment, specifically Include the following steps:
Step 1:Cooling water switch and power control cabinet power supply are opened, heating schedule is set in special control software, will heat Temperature in stove 19 rises to 800 DEG C.
Step 2:It is respectively 1m/min and 0.5m that the rate of climb and climb are inputted in special control software, will be claimed Refitting is put case 10 and is risen.The surface of super austenitic stainless steel 254SMO samples 26 is uniformly applied into salt (40%NaCl+40%KCl+ 10%Na2SO4+ 10%K2SO4) load afterwards in corundum crucible, hang over the bottom of the hanging silk 18 of connection weighing device 11.Special It is respectively 1m/min and 0.5m with decrease speed and dropping distance is inputted in control software, weighing device case 10 is landed, locks And the first sealing flange 20 of good seal connection weighing device case 10 and boiler tube.
Step 3:Valve air-supplying valve 6 and absorption tower valve 40 are closed, opens 5 valve of vacuum pump and vacuum meter valve 8, Open vacuum pump 5 to vacuumize system, when the registration of vacuum meter is reached within 100Pa, close vacuum pump 5, close vacuum 5 valves are pumped, air-supplying valve 6 is opened, all kinds of gas flows is set in special control software:N2189.8mL/min, SO2 0.04mL/min, O210mL/min, HCl 0.16mL/min, open cyclone gas mixer 4, open the cylinder valve of gas bomb 1, Gas is passed through into heating furnace 19, after the registration of vacuum meter up to closing vacuum meter valve 8 after an atmospheric pressure, opens absorption tower valve Door 40, opens monitor 25, clicks on " ON " icon, starts to test.Test 120 it is small when after, close SO2、O2With the bottle of HCl gases Valve, keeps N2Cylinder valve open, by N in special control software2Flow set is 500mL/min, is ventilated into heating furnace 19 10min is until drain corrosive gas.
The cylinder valve and cyclone gas mixer 4 of gas bomb 1 are closed, clicks on " OFF " icon, closes temperature control program and monitor 25.It is respectively 1m/min and 0.5m that the rate of climb and climb are inputted in special control software, by 10 liters of weighing device case Rise, take out sample 26.
Step 4:After taking out sample 26, all valves (including air-supplying valve 6,5 valve of vacuum pump, vacuum meter valve are closed 8 and absorption tower valve 40), close power control cabinet power supply, system closes cooling water switch after being cooled to room temperature.
The a variety of deposition salt and multiple gases that finally obtain and high temperature corrosion kinetic curve when depositing is as shown in Figure 8.
More than, only it is presently preferred embodiments of the present invention, is not the limitation that other forms are done to invention, it is any to be familiar with Professional and technical personnel is changed or is modified as the equivalence enforcement of equivalent variations possibly also with the technology contents of the disclosure above Example.But it is every without departing from technical solution of the present invention content, what the technical spirit according to the present invention made above example appoints What simple modification, equivalent variations and remodeling, still falls within the protection domain of technical solution of the present invention.

Claims (10)

1. a kind of experimental rig for simulating high temperature corrosion, it is characterised in that it includes:
High temperature corrosion system (II), including heating furnace (19) and weighing device (11), the heating furnace (19) are used to be positioned at stove Interior sample (26) provides hot environment, and the weighing device (11) is used for the weight for detecting the sample (26) in stove in real time Amount, wherein, the surface of the sample (26) is optionally coated with all kinds of corrosivity salt deposits;
Air supply system (I), can optionally input all kinds of corrosive gas into the heating furnace (19);
Electric-control system (III), including recording unit of weighing (33) and display unit (39), the recording unit of weighing (33) can The real-time weight of the sample (26) is recorded in real time and calculates increasing of the sample (26) at each moment relative to initial time Weight;The display unit (39) real-time display test period and can be existed based on the test period and the sample (26) The high temperature corrosion kinetic curve that each moment obtains relative to the gain in weight of initial time;
Exhaust treatment system (IV), can be recycled the corrosive gas exported from heating furnace (19).
2. the experimental rig of simulation high temperature corrosion as claimed in claim 1, it is characterised in that
The boiler tube of the heating furnace (19) is the hollow structure of both ends open, and the weighing device (11) is arranged on boiler tube top Top, is movably connected on weighing device (11) to sample (26) suspension type, the high temperature corrosion system (II) further includes The elevating mechanism being connected with weighing device (11), the sample (26) put in or stretch out under the elevating movement driving of elevating mechanism In the boiler tube of heating furnace (19).
3. the experimental rig of simulation high temperature corrosion as claimed in claim 2, it is characterised in that
The electric-control system (III) further includes the elevating mechanism control unit (32) being connected with the elevating mechanism, the elevator Structure control unit (32) can control elevating mechanism elevating movement, and band according to the lifting speed and lifting distance parameter of input Dynamic weighing device (11), which is realized, to be moved up and down.
4. the experimental rig of simulation high temperature corrosion as claimed in claim 2, it is characterised in that
The high temperature corrosion system (II) further includes the weighing device case (10) for being built-in with weighing device (11), the weighing device Case (10) is the enclosed housing structure being made of head cover and base, and being offered on the base can form what is connected with boiler tube Through hole (17), for being passed through for the suspender of suspension sample (26);
The side wall of the weighing device case (10) is connected with elevating mechanism.
5. the experimental rig of simulation high temperature corrosion as claimed in claim 4, it is characterised in that
Cooling zone (16) is provided between the lower part of the weighing device case (10) and the top of boiler tube, for cooling down from described The high temperature corrosion gas of heating furnace (19);Formed and be tightly connected between the bottom of the cooling zone (16) and the top of boiler tube;
The cooling zone (16) is integrally formed on the base in the weighing device case (10), and the weighing device (11) is removable It is arranged on unloading on the cooling zone (16);
The cooling zone (16) is connected by pipeline with exhaust treatment system (IV).
6. the experimental rig of simulation high temperature corrosion as claimed in claim 1, it is characterised in that
The boiler tube bottom of the heating furnace (19) is connected with the second sealing flange (22), is opened up on second sealing flange (22) There is the air inlet (23) being connected with air supply system (I);
Positioned at the lower section of air inlet (23), sealing is embedded with lens (24), second sealing in second sealing flange (22) The bottom terminal ends of flange (22) are equipped with monitor (25), and the electric-control system (III) further includes supervising data storage unit (35), The supervising data storage unit (35) is connected with monitor (25), for storing monitored picture in stove;
The display unit (39) is connected with monitor (25) and supervising data storage unit (35), for being supervised in real-time display stove Control picture.
7. the experimental rig of simulation high temperature corrosion as claimed in claim 6, it is characterised in that
The air supply system (I) includes being used for the multiple caissons for storing all kinds of corrosive gas, and each caisson is successively It is connected by respective bye-pass and mixed pipe line with the air inlet (23) on second sealing flange (22), connection is each Mass flowmenter (3) is each provided with the bye-pass of caisson, is connected and is provided with gas on the mixed pipe line of each bye-pass and mixes Clutch;
The electric-control system (III) includes gas flow rate control unit (37), the gas flow rate control unit (37) and each quality Flowmeter (3) connects, and according to each gas flow parameter of input mass flowmenter (3) can be controlled to be measured.
8. the experimental rig of simulation high temperature corrosion as claimed in claim 1, it is characterised in that
The center flat-temperature zone of the heating furnace (19) is provided with temperature-control heat couple (21), and the electric-control system (III) further includes and controls The control temperature unit (34) of galvanic couple (21) connection is warmed, the control temperature unit (34) can join according to the predetermined test temperature of input Number, control heating furnace (19) heating, while temperature-control heat couple (21) can be controlled to detect in-furnace temperature in real time and change and record stove Interior temperature;
The display unit (39) can also be in the predetermined test temperature of real-time display and stove temperature.
9. the experimental rig of simulation high temperature corrosion as claimed in claim 8, it is characterised in that
It is provided with thermal insulation material, the temperature-control heat couple (21) is installed on the boiler tube tube wall periphery parcel of the heating furnace (19) In the thermal insulation material;
Calandria is equipped with the thermal insulation material, the calandria is silicon-carbon calandria or molybdenum dioxide calandria.
10. the experimental rig of simulation high temperature corrosion as claimed in claim 5, it is characterised in that
The exhaust treatment system (IV) includes absorption tower, and the bottom on the absorption tower is connected with cooling zone (16), the suction Multiple partition plates in formula arrangement of wriggling along longitudinal direction are provided with receipts tower, is equipped with the absorption tower and absorbs lye, inhaled for dissolving Receive the tail gas from heating furnace (19).
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