CN107963301B - Transformer longitudinal loading device - Google Patents
Transformer longitudinal loading device Download PDFInfo
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- CN107963301B CN107963301B CN201711144944.6A CN201711144944A CN107963301B CN 107963301 B CN107963301 B CN 107963301B CN 201711144944 A CN201711144944 A CN 201711144944A CN 107963301 B CN107963301 B CN 107963301B
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- longitudinal loading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/0004—Rigid pallets without side walls
- B65D19/0053—Rigid pallets without side walls the load supporting surface being made of more than one element
- B65D19/0077—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces
- B65D19/0089—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element
- B65D19/0093—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/38—Details or accessories
- B65D19/40—Elements for spacing platforms from supporting surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00263—Overall construction of the pallet
- B65D2519/00273—Overall construction of the pallet made of more than one piece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00547—Connections
- B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
- B65D2519/00572—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer with separate auxiliary element, e.g. screws, nails, bayonets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forklifts And Lifting Vehicles (AREA)
- Housings And Mounting Of Transformers (AREA)
Abstract
本发明涉及一种变压器纵向装车装置,属于变压器运输技术领域。其包括底托和固定板,所述底托包括位于两端的可供叉车货叉插入的倒扣插槽部,所述固定板可沿与底托长度方向垂直的方向将底托与变压器支撑腿卡固在一起。本装车装置不需要使用其他辅助工具,直接插入变压器底部即可实现纵向装车,尤其适用于油浸式变压器。本装置的方便快捷程度直接缩短了变压器装车时间,提升了工作效率。通过使用本装置,可以减少行车的使用频率,从而降低了安全风险,较为安全可靠。
The invention relates to a transformer longitudinal loading device, belonging to the technical field of transformer transportation. It includes a bottom bracket and a fixing plate, the bottom bracket includes inverted slot parts at both ends for forklift forks to be inserted, and the fixing plate can connect the bottom bracket to the transformer supporting leg along the direction perpendicular to the length direction of the bottom bracket. Snap together. This loading device does not need to use other auxiliary tools, and can be directly inserted into the bottom of the transformer to realize vertical loading, especially suitable for oil-immersed transformers. The convenience and quickness of the device directly shortens the loading time of the transformer and improves the work efficiency. By using the device, the use frequency of driving can be reduced, thereby reducing the safety risk and making it safer and more reliable.
Description
技术领域technical field
本发明涉及一种变压器纵向装车装置,属于变压器运输技术领域。The invention relates to a transformer longitudinal loading device, belonging to the technical field of transformer transportation.
背景技术Background technique
在日常工作中,需要将变压器从仓库等地方装车配送到项目单位所需地。变压器装车便利装置就是方便叉车搬运变压器的便捷工具。比如某个项目单位需要二十台变压器,项目单位派来中型运输车一辆,需要在最短的时间内将变压器装车。根据需要,变压器装车时间需要越短越安全越好。In daily work, transformers need to be loaded and distributed from warehouses and other places to the places required by the project unit. The transformer loading convenience device is a convenient tool for the forklift to transport the transformer. For example, a project unit needs 20 transformers, and the project unit sends a medium-sized transport vehicle to load the transformers in the shortest time. According to the needs, the transformer loading time needs to be as short and safe as possible.
现有的装车方式是叉车师傅直接操作叉车,根据运输车辆的具体情况进行装车,但是只能横向叉起油浸式变压器再装车。装车师傅位于驾驶室中,视野很难辐射到横向叉起的变压器两端。装车时往往需要专门人员引导指挥,效率较低。运输车辆并非针对各种规格的油浸式变压器专门设置,常常遇到留出来的位置无法实现横向装车的情况,这种情况下,只能通过吊车进行装载,而行吊的使用延长了装车时间,并加大了操作难度。The existing loading method is that the forklift master directly operates the forklift and loads the vehicle according to the specific conditions of the transport vehicle, but only the oil-immersed transformer can be fork laterally before loading. The loader is located in the cab, and it is difficult for the field of vision to radiate to both ends of the transversely forked transformer. When loading vehicles, special personnel are often required to guide and command, and the efficiency is low. The transport vehicles are not specially set for oil-immersed transformers of various specifications, and it is often encountered that the reserved positions cannot be loaded horizontally. time, and increased the difficulty of operation.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的上述缺陷,本发明提出了一种新的变压器纵向装车装置。Aiming at the above-mentioned defects in the prior art, the present invention proposes a new vertical loading device for transformers.
本发明是采用以下的技术方案实现的:The present invention adopts the following technical scheme to realize:
一种变压器纵向装车装置,包括底托和固定板,所述底托包括位于两端的可供叉车货叉插入的倒扣插槽部,所述固定板可沿与底托长度方向垂直的方向将底托与变压器支撑腿卡固在一起,所述固定板的数量为两个。A transformer longitudinal loading device includes a bottom bracket and a fixing plate, the bottom bracket includes inverted slot parts at both ends for fork forks to be inserted into, and the fixing plate can be along a direction perpendicular to the length direction of the bottom bracket The bottom bracket and the transformer support legs are clamped together, and the number of the fixing plates is two.
所述底托的两个插槽部之间是支撑部,所述支撑部呈板状或无底的方盒状。所述支撑部和插槽部一体成型或焊接成型。底托可承载1200kg的垂直压力。Between the two slot parts of the bottom bracket is a support part, and the support part is in the shape of a plate or a square box without a bottom. The support portion and the slot portion are integrally formed or welded. The bottom bracket can carry a vertical pressure of 1200kg.
所述底托包括连接件和通过连接件连接起来的两个底托件,所述底托件包括可供叉车货叉插入的倒扣插槽部和可插接连接件的支撑连接部。所述支撑连接部和插槽部一体成型或焊接成型。所述连接件通过插接、卡接或其他连接方式将两个底托件相连接。The bottom bracket includes a connector and two bottom brackets connected by the connector, and the bottom bracket includes an undercut slot part into which the fork of the forklift can be inserted and a support connection part to which the connector can be inserted. The support connecting part and the slot part are integrally formed or welded. The connector connects the two bottom brackets by plugging, clipping or other connection methods.
所述底托件具有底托板和沿底托板宽度方垂直固定在底托板上的两个隔挡板,其中一个隔挡板位于底托板的端部,另一个隔挡板位于底托板的中部,两个隔挡板和底托板共同围合成所述插槽部;所述底托件还设有两个沿底托板长边布置且与底托板及隔挡板垂直的侧壁,所述侧壁起始于位于中部的隔挡板,延伸到底托板没有隔挡板的一端,所述两个侧壁、位于中部的隔挡板和底托板围合成所述支撑连接部;所述侧壁上开设有孔,所述连接件设有螺孔,连接件插入支撑连接部后,螺孔可以从孔中露出,连接件和支撑连接部通过插入螺孔中的螺栓固定。所述底托件可承载600kg的垂直压力。The bottom bracket has a bottom bracket and two partition plates vertically fixed on the bottom bracket along the width of the bottom bracket, wherein one partition plate is located at the end of the bottom bracket, and the other partition plate is located at the bottom. In the middle of the support plate, the two partition plates and the bottom support plate are jointly enclosed to form the slot portion; the bottom support member is further provided with two partition plates arranged along the long sides of the bottom support plate and perpendicular to the bottom support plate and the partition plate The side wall, the side wall starts from the partition plate in the middle, and extends to the end of the bottom bracket without the partition plate, the two side walls, the partition plate in the middle and the bottom bracket enclose the The support connecting part; the side wall is provided with a hole, the connecting piece is provided with a screw hole, after the connecting piece is inserted into the support connecting part, the screw hole can be exposed from the hole, and the connecting piece and the support connecting part are inserted into the screw hole through the screw hole. Bolted. The bottom bracket can carry a vertical pressure of 600kg.
所述孔为长孔,沿侧壁长度方向开设。The hole is a long hole and is opened along the length direction of the side wall.
所述连接件为金属板,所述金属板的长度为支撑连接部长度的两倍。The connecting piece is a metal plate, and the length of the metal plate is twice the length of the supporting connecting portion.
所述固定板的形状为“带底的η型”,包括水平板,水平板的两端分别设有竖直板,其中一个竖直板的另一端向内设有与水平板平行的卡板。The shape of the fixed plate is "n-type with bottom", including a horizontal plate, two ends of the horizontal plate are respectively provided with vertical plates, and the other end of one vertical plate is provided with a clamping plate parallel to the horizontal plate. .
所述底托件的材质为钢材,钢材厚度10mm,尺寸为915×150×55mm。The material of the bottom bracket is steel, the thickness of the steel is 10mm, and the size is 915×150×55mm.
所述插槽部的插槽尺寸为160×45mm,所述固定板的厚度为30mm,长度为210mm。The slot size of the slot portion is 160×45mm, the thickness of the fixing plate is 30mm, and the length is 210mm.
所述底托的上表面设有防滑层。所述防滑层可以是硅胶片防滑层、磨砂漆防滑层、底托上表面压花防滑层或其他防滑层。The upper surface of the bottom bracket is provided with a non-slip layer. The anti-skid layer can be a silicone sheet anti-skid layer, a frosted paint anti-skid layer, an embossed anti-skid layer on the upper surface of the bottom bracket or other anti-skid layers.
本发明的有益效果是:The beneficial effects of the present invention are:
1、方便快捷。不需要使用其他辅助工具,将本装置直接插入变压器底部即可,尤其适用于油浸式变压器。1. Convenient and fast. No need to use other auxiliary tools, the device can be directly inserted into the bottom of the transformer, especially suitable for oil-immersed transformers.
2、工作效率高。本装置的方便快捷程度直接缩短了变压器装车时间,提升了工作效率。2. High work efficiency. The convenience and quickness of the device directly shortens the loading time of the transformer and improves the work efficiency.
3、安全可靠。通过使用本装置,可以减少行车的使用频率,从而降低了安全风险,较为安全可靠。3. Safe and reliable. By using the device, the use frequency of driving can be reduced, thereby reducing the safety risk, and being relatively safe and reliable.
附图说明Description of drawings
图1是本发明的变压器示意图。FIG. 1 is a schematic diagram of a transformer of the present invention.
图2是本发明的底托件侧面结构示意图。FIG. 2 is a schematic view of the side structure of the bottom bracket of the present invention.
图3是本发明的底托件立体结构示意图。FIG. 3 is a schematic diagram of the three-dimensional structure of the bottom bracket of the present invention.
图4是本发明的固定板结构示意图一。FIG. 4 is a schematic diagram 1 of the structure of the fixing plate of the present invention.
图5是本发明的固定板结构示意图二。FIG. 5 is a second structural schematic diagram of the fixing plate of the present invention.
图6是本发明的固定板结构示意图三。FIG. 6 is a schematic diagram 3 of the structure of the fixing plate of the present invention.
图7是本发明的连接板结构示意图一。FIG. 7 is a schematic diagram 1 of the structure of the connecting plate of the present invention.
图8是本发明的连接板结构示意图二。FIG. 8 is a second structural schematic diagram of the connecting plate of the present invention.
图9是本发明的安装状态示意图一。FIG. 9 is a schematic diagram 1 of the installation state of the present invention.
图10是图9的Ⅰ处放大图。FIG. 10 is an enlarged view of part I of FIG. 9 .
图11是本发明的安装状态示意图二。FIG. 11 is a second schematic diagram of the installation state of the present invention.
图12是图11的Ⅱ处放大图。Fig. 12 is an enlarged view of the portion II in Fig. 11 .
图13是本发明的安装状态示意图三。Fig. 13 is a schematic diagram 3 of the installation state of the present invention.
图14是本发明的底托板示意图。Figure 14 is a schematic diagram of the bottom pallet of the present invention.
图中:1、侧壁;2、固定板;3、插槽;4、变压器支撑腿;5、螺栓;6、连接件;7、长孔;8、螺孔;9、插槽部;10、支撑部;11、隔挡板;12、支撑连接部。In the figure: 1. Side wall; 2. Fixed plate; 3. Slot; 4. Transformer support leg; 5. Bolt; 6. Connecting piece; 7. Long hole; 8. Screw hole; 9. Slot part; 10 1, the support part; 11, the partition plate; 12, the support connection part.
具体实施方式Detailed ways
为了使本发明目的、技术方案更加清楚明白,下面结合附图,对本发明作进一步详细说明。In order to make the objectives and technical solutions of the present invention clearer, the present invention will be described in further detail below with reference to the accompanying drawings.
实施例一:Example 1:
如图4-6和图14所示,本发明所述的变压器纵向装车装置,包括底托和固定板2,所述固定板2的数量为两个,所述底托包括位于两端的可供叉车货叉插入的倒扣插槽部9,所述插槽部9的插槽3尺寸为160×45mm。所述固定板2可沿与底托长度方向垂直的方向将底托与变压器支撑腿4卡固在一起,所述固定板2的形状为“带底的η型”,包括水平板,水平板的两端分别设有竖直板,其中一个竖直板的另一端向内设有与水平板平行的卡板,所述固定板2的厚度为30mm,长度为210mm。所述底托的两个插槽部9之间是支撑部10,所述支撑部10呈板状或无底的方盒状,所述底托的上表面涂有磨砂漆防滑层。所述支撑部10和插槽部9一体成型或焊接成型。所述底托和固定板2的材质为钢材,所述底托可承载1200kg的垂直压力。As shown in Figures 4-6 and 14, the transformer longitudinal loading device of the present invention includes a bottom bracket and a fixing
实现一个变压器的装车需要两套本实施例所述的变压器纵向装车装置。使用时,将所述底托和变压器的一条支撑腿平行放置,使用两个“带底的η型”固定板2分别将底托两端与变压器支撑腿4的两端固定在一起,按同样的方式固定变压器的另外一条支撑腿。装车时,可以将货叉插入插槽3,实现纵向装车。To realize the loading of one transformer, two sets of the transformer longitudinal loading devices described in this embodiment are required. When in use, place the bottom bracket and a support leg of the transformer in parallel, and use two "n-type with bottom" fixing
实施例二:Embodiment 2:
如图1-13所示,本发明所述的变压器纵向装车装置,包括底托和固定板2,所述底托包括连接件6和通过连接件6连接起来的两个底托件,所述底托件包括可供叉车货叉插入的倒扣插槽部9和可插接连接件6的支撑连接部12。插槽部9的插槽3尺寸为160×45mm,所述固定板2的厚度为30mm,长度为210mm。底托件的材质为钢材,钢材厚度10mm,尺寸为915×150×55mm。所述底托件具有底托板和沿底托板宽度方垂直固定在底托板上的两个隔挡板11,其中一个隔挡板11位于底托板的端部,另一个隔挡板11位于底托板的中部,两个隔挡板11和底托板共同围合成所述插槽部9;所述底托件还设有两个沿底托板长边布置且与底托板及隔挡板11垂直的侧壁1,所述侧壁1起始于位于中部的隔挡板11,延伸到底托板没有隔挡板11的一端,所述两个侧壁1、位于中部的隔挡板11和底托板围合成所述支撑连接部12;底托件的上表面设有硅胶片防滑层;所述侧壁1上有长孔7,沿侧壁1长度方向开设,连接件6为金属板,所述金属板的长度为支撑连接部12长度的两倍,连接件6设有螺孔8,连接件6插入支撑连接部12后,螺孔8可以从孔中露出,连接件6和支撑连接部12通过插入螺孔8中的螺栓5固定。所述底托件可承载600kg的垂直压力。As shown in Figures 1-13, the transformer longitudinal loading device of the present invention includes a bottom bracket and a fixing
实现一个变压器的装车需要两套本实施例所述的变压器纵向装车装置。使用时,先将连接件6插入到两个底托件的支撑连接部12,拧上螺栓5,将两个底托件固定在一起。然后按实施例一的方式固定在变压器的支撑腿上。To realize the loading of one transformer, two sets of the transformer longitudinal loading devices described in this embodiment are required. When in use, first insert the connecting
本发明可广泛运用于变压器运输场合。The invention can be widely used in transformer transportation occasions.
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