CN107962233B - A kind of adjustable broaching tool set and its manufacturing method - Google Patents

A kind of adjustable broaching tool set and its manufacturing method Download PDF

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Publication number
CN107962233B
CN107962233B CN201711026277.1A CN201711026277A CN107962233B CN 107962233 B CN107962233 B CN 107962233B CN 201711026277 A CN201711026277 A CN 201711026277A CN 107962233 B CN107962233 B CN 107962233B
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China
Prior art keywords
broaching tool
cushion block
adjusting
wear plate
work department
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CN201711026277.1A
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Chinese (zh)
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CN107962233A (en
Inventor
陈银
顾丽敏
田美霞
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Hanzhoung Zhihai Precision Machine Tools Co ltd
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Zhejiang Economic & Trade Polytechnic
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Priority to CN201711026277.1A priority Critical patent/CN107962233B/en
Publication of CN107962233A publication Critical patent/CN107962233A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D41/00Broaching machines or broaching devices characterised only by constructional features of particular parts
    • B23D41/04Broaching machines or broaching devices characterised only by constructional features of particular parts of tool-carrying arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/28Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
    • B23P15/42Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools broaching tools

Abstract

A kind of adjustable broaching tool set and its manufacturing method, broaching tool set includes broaching tool set ontology, adjusts cushion block, wear plate and adjust screw, broaching tool set ontology edge is divided axially into installation positioning region and work department, broaching tool covers body central and broaching tool accommodating cavity is arranged, the side opening of work department forms the broaching tool workspace of perforation broaching tool accommodating cavity side wall, and broaching tool is placed in broaching tool accommodating cavity;The inner sidewall of broaching tool accommodating cavity is equipped with the adjusting cushion block mounting groove of indent, adjusts cushion block top surface and fixes with wear plate underrun oat tail groove structure;The adjusting screw hole for being arranged in work department and adjusting the perforation of cushion block mounting groove bottom, it adjusts cushion block and is equipped with adjustment hole, screw is adjusted to be threaded onto adjusting screw hole and penetrate adjustment hole, it adjusts screw front end and stays on adjusting cushion block, it carries out shoring limit to cushion block is adjusted, by adjusting adjust screw fitting depth can support adjust cushion block band with wear plate adjust cushion block mounting groove in lifting moving, so as to adjust compensation broaching tool and wear plate wearing clearance.

Description

A kind of adjustable broaching tool set and its manufacturing method
Technical field
The invention belongs to cutter accessories technical fields, especially cover with a kind of adjustable broaching tool of solenoid valve and processing method has It closes.
Background technique
Solenoid valve is electromagnetically controlled industrial equipment, there is a guide chute, required precision in piston of electromagnetic valve hole It is relatively high, sliding slot processing is now carried out using broaching tool substantially, what the broaching tool moved back and forth in process needed to cover by broaching tool Guiding, to keep the job stability of broaching tool, it is ensured that the dimensional accuracy of solenoid valve hole machined.Existing broaching tool set is with No. 45 steel For raw material, blank wire cutting forming broach guide groove after Overheating Treatment, broaching tool guide groove surface accuracy is low, makes broaching tool and draws It is uneven that knife is oriented to rooved face contact, and broaching tool is process using high-speed steel, the hardness of the long-range about broaching tool set of hardness, is caused Broaching tool set in broaching tool guide groove quick abrasion, and broaching tool set size be it is fixed, therefore, after abrasion need replacing broaching tool set or The shim liner that corresponding abrasion size is encased inside in original broaching tool set carries out reparation use, this process is very troublesome, and makes product Precision cannot be guaranteed, and improve enterprise's production cost.Secondly, the tail portion of broaching tool set is circular configuration, limited after positioning Position fixation is poor, displacement is easy to produce when broaching tool moves stress, to reduce the machining accuracy of cutter.
Summary of the invention
The purpose of the present invention aims to solve the problem that traditional broaching tool set quick abrasion, repairs defect inconvenient for use, provides a kind of electromagnetism Wear-resistant, the adjustable broaching tool of valve covers and its manufacturing method.
For this purpose, the invention adopts the following technical scheme: a kind of adjustable broaching tool set of solenoid valve, characterized in that described Broaching tool set is including broaching tool set ontology, adjusting cushion block, wear plate and adjusts screw, and broaching tool set ontology edge is divided axially into installation positioning region And work department, broaching tool cover body central setting axially through the broaching tool accommodating cavity for broaching tool guide support, the work department Side opening form the broaching tool workspace of perforation broaching tool accommodating cavity side wall, broaching tool is placed in broaching tool accommodating cavity, the knife of broaching tool Tooth overhang out work department side it is open;The inner sidewall of the broaching tool accommodating cavity is equipped with the adjusting cushion block mounting groove of indent, institute It states adjusting cushion block to be installed in adjusting cushion block mounting groove, adjusts cushion block top surface and the wear plate underrun dovetail groove and dovetail Tenon structure installation is fixed, and the top surface of wear plate and the bottom surface of the broaching tool contact against;At least one is arranged in the work department A adjusting screw hole with the perforation of adjusting cushion block mounting groove bottom adjusts cushion block equipped with corresponding with the adjusting screwhole position and straight The adjustment hole of line concatenation, the adjusting screw are threaded onto the adjusting screw hole and penetrate the adjustment hole, adjust screw front end top It supports in the adjusting cushion block, carries out shoring limit to cushion block is adjusted, tune can be supported by adjusting the fitting depth for adjusting screw Section cushion block band lifting moving in adjusting cushion block mounting groove with wear plate, enables wear plate to come into full contact with broaching tool, so as to Adjust the wearing clearance of compensation broaching tool and wear plate.
As supplement to above-mentioned technical proposal and perfect, the invention also includes following technical characteristics.
The installation positioning region includes rectangle mounting portion and cylindrical locating portion, and rectangle mounting portion passes through cylindrical positioning Portion and the work department are linked as entirety, can be covered to broaching tool by rectangle mounting portion and carry out circumferential limit, cylindrical locating portion Outer diameter is greater than work department outer diameter, forms axial limiting end face, and the axial position that can be covered to broaching tool limits.
The dovetail groove for adjusting cushion block top surface setting indent, the wear plate bottom surface is provided with and the dove tail shape Corresponding and close-fitting dovetail.
A kind of manufacturing method of the broaching tool set, comprising the following steps:
The first step uses 40cr steel cylinder bar for matrix, and processing to be formed through lathe turning has installation positioning region and work Make the broach shell ontology blank in portion, outer diameter stays 1.2-1.5mm surplus, and the both ends of broach shell ontology respectively use A2 centre drill to process circular cone Face length is the centre bore of 3-5mm, then drills out the wire cutting wire hole of 8mm along the centre bore in guide sleeve body;
Second step, with milling machine, Milling Process goes out to position plane on the outer peripheral surface of broach shell ontology mounting portion, unilateral to stay 0.3- 0.5mm grinding allowance;
Third step processes the adjusting screw hole in the work department with drilling machine and screw tap;
4th step is adjusted heat treatment to the broach shell ontology blank completed the process, and broach shell ontology integral hardness is improved To HRC40-45 °, room temperature is cooling;
5th step, the cylindrical surface that positioning region and work department are installed using Double Tops point turning broach shell ontology, work department and installation The finishing grinding allowance of 0.2-0.35mm is stayed in axial limiting end face between positioning region;
6th step refines broach shell ontology cylindrical surface using Double Tops point, and precision controlling is between positive and negative 0.01mm, rough surface Degree control is in 0.08um;
7th step, the positioning plane of surface grinding machine fine grinding installation positioning region, flatness and degree control -0.01 to - Between 0.02mm, surface roughness is controlled in 0.08um;
8th step is processed the intrinsic broaching tool accommodating cavity of broach shell using low-speed WEDM and adjusts cushion block mounting groove, first One piece of No. 45 steel plate is installed on slow wire feeding lathe, smart slow wire feeding lathe cuts to form broach shell ontology positioning tool, precision control It is formed on 0 constant to tooling position between -0.01mm, is held in position after excision forming, broach shell ontology is put into, through broach shell body central Hole introduces slow wire feeding copper wire, to broaching tool accommodating cavity and adjusts cushion block mounting groove progress cutting processing, guarantees pair of broaching tool accommodating cavity Title degree and the depth of parallelism are in 0.02mm;
9th step, low-speed WEDM process the opened type broaching tool workspace on the work department side of broach shell ontology;
Tenth step, adjust cushion block and wear plate processing, using 40 cr Steel materials by lathe process formed adjust cushion block and The cylindrical blank body of wear plate;Then blank body is adjusted heat treatment, blank body hardness is increased to HRC40-45 °, room Temperature is cooling;
11st step processes the thermally treated cylindrical blank body for adjusting cushion block and wear plate using low-speed WEDM The adjusting cushion block and wear plate of compound size are formed, and according to the position dimension of the adjusting screw hole in the work department in spacer Correspondence processes adjustment hole on block;
The wear plate completed the process is fixedly installed to spacer to distribution structure by dovetail groove and dovetail by the 12nd step On block, then by the adjusting cushion block mounting groove for adjusting cushion block insertion broaching tool set ontology, make to adjust the adjustment hole alignment on cushion block Broaching tool covers the adjusting screw hole on ontology, is screwed into adjusting screw in adjusting screw hole, forms adjustable broaching tool set finished product.
The present invention can achieve following the utility model has the advantages that the present invention, which adjusts cushion block by setting, installs wear plate come support guide Broaching tool, and the wearing clearance for adjusting compensation broaching tool and wear plate is realized in the position by adjusting screw adjustment adjusting cushion block, improves The wearability of broaching tool set, increases the service life of broaching tool set, changes traditional broaching tool set size and fixes, needs integral replacing Deficiency has saved the production cost of enterprise;It is processed by using the innovation for first reusing low-speed WEDM to blank heat treatment Technique processing pulls accommodating cavity, adjusts cushion block mounting groove, adjusts cushion block and wear plate, reduces heat-treatment distortion, improves drawing The machining accuracy and wearability of broach shell.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of broaching tool of the present invention set installation broaching tool.
Fig. 2 is the structural schematic diagram of broaching tool of the present invention set.
Fig. 3 is the bottom substance schematic diagram of broaching tool of the present invention set installation broaching tool.
Fig. 4 is the schematic cross-sectional view of broaching tool of the present invention set.
Fig. 5 is partial enlargement diagram at a in Fig. 3.
Specific embodiment
Specific embodiments of the present invention will be described in detail with reference to the accompanying drawing.
As shown in fig. 1~fig. 5, broaching tool set of the present invention includes broaching tool set ontology, adjusts cushion block 6, wear plate 8 and adjust screw 9, broaching tool set ontology includes rectangle mounting portion 11 and cylinder along installation positioning region 1 and work department 2, installation positioning region 1 is divided axially into Shape positioning region 12, rectangle mounting portion 11 are linked as entirety by cylindrical locating portion 12 and work department 2, can by rectangle mounting portion 11 Circumferential limit is carried out to cover to broaching tool, 12 outer diameter of cylindrical locating portion is greater than work department outer diameter, forms axial limiting end face, can be with The axial position of broaching tool set is limited.Broaching tool cover body central setting axially through the broaching tool for broaching tool guide support Accommodating cavity 3, the side opening of the work department 2 form the broaching tool workspace of perforation broaching tool accommodating cavity side wall, and broaching tool 5 is placed in drawing In knife accommodating cavity 3, the cutter tooth of broaching tool 5 overhang out work department 2 side it is open;The inner sidewall of broaching tool accommodating cavity 3 is equipped with indent Cushion block mounting groove 4 is adjusted, the adjusting cushion block 6, which is installed on, to be adjusted in cushion block mounting groove 4, and the swallow of cushion block top surface setting indent is adjusted Stern notch, the wear plate bottom surface are provided with dovetail corresponding and close-fitting with the dove tail shape, adjust cushion block top surface It is fixed with the wear plate underrun dovetail groove and dovetail structure installation, the top surface of wear plate 8 is contacted with the bottom surface of broaching tool 5 Against;The adjusting screw hole 7 of at least one and the bottom perforation for adjusting cushion block mounting groove 4 is set in the work department 2, adjusts cushion block 6 are equipped with corresponding with adjusting 7 position of screw hole and straight line concatenation adjustment hole, and the adjusting screw 9 is threaded onto the adjusting Screw hole 7 simultaneously penetrates the adjustment hole, adjusts screw front end and stays on the adjusting cushion block 6, carries out shoring limit to cushion block 6 is adjusted Position can support adjusting 6 band of cushion block with wear plate 8 in adjusting cushion block mounting groove 4 by adjusting the fitting depth for adjusting screw 9 Lifting moving enables wear plate 8 to come into full contact with broaching tool 5, so as to adjust the wearing clearance of compensation broaching tool 5 and wear plate 8.
The manufacturing method of broaching tool set, comprising the following steps:
The first step uses 40cr steel cylinder bar for matrix, and processing to be formed through lathe turning has installation positioning region and work Make the broach shell ontology blank in portion, outer diameter stays 1.2-1.5mm surplus, and the both ends of broach shell ontology respectively use A2 centre drill to process circular cone Face length is the centre bore of 3-5mm, then drills out the wire cutting wire hole of 8mm along the centre bore in guide sleeve body;
Second step, with milling machine, Milling Process goes out to position plane on the outer peripheral surface of broach shell ontology mounting portion, unilateral to stay 0.3- 0.5mm grinding allowance;
Third step processes the adjusting screw hole in the work department with drilling machine and screw tap;
4th step is adjusted heat treatment to the broach shell ontology blank completed the process, and broach shell ontology integral hardness is improved To HRC40-45 °, room temperature is cooling;
5th step, the cylindrical surface that positioning region and work department are installed using Double Tops point turning broach shell ontology, work department and installation The finishing grinding allowance of 0.2-0.35mm is stayed in axial limiting end face between positioning region;
6th step refines broach shell ontology cylindrical surface using Double Tops point, and precision controlling is between positive and negative 0.01mm, rough surface Degree control is in 0.08um;
7th step, the positioning plane of surface grinding machine fine grinding installation positioning region, flatness and degree control -0.01 to - Between 0.02mm, surface roughness is controlled in 0.08um;
8th step is processed the intrinsic broaching tool accommodating cavity of broach shell using low-speed WEDM and adjusts cushion block mounting groove, first One piece of No. 45 steel plate is installed on slow wire feeding lathe, smart slow wire feeding lathe cuts to form broach shell ontology positioning tool, precision control It is formed on 0 constant to tooling position between -0.01mm, is held in position after excision forming, broach shell ontology is put into, through broach shell body central Hole introduces slow wire feeding copper wire, to broaching tool accommodating cavity and adjusts cushion block mounting groove progress cutting processing, guarantees pair of broaching tool accommodating cavity Title degree and the depth of parallelism are in 0.02mm;
9th step, low-speed WEDM process the opened type broaching tool workspace on the work department side of broach shell ontology;
Tenth step, adjust cushion block and wear plate processing, using 40 cr Steel materials by lathe process formed adjust cushion block and The cylindrical blank body of wear plate;Then blank body is adjusted heat treatment, blank body hardness is increased to HRC40-45 °, room Temperature is cooling;
11st step processes the thermally treated cylindrical blank body for adjusting cushion block and wear plate using low-speed WEDM The adjusting cushion block and wear plate of compound size are formed, and according to the position dimension of the adjusting screw hole in the work department in spacer Correspondence processes adjustment hole on block;
The wear plate completed the process is fixedly installed to spacer to distribution structure by dovetail groove and dovetail by the 12nd step On block, then by the adjusting cushion block mounting groove for adjusting cushion block insertion broaching tool set ontology, make to adjust the adjustment hole alignment on cushion block Broaching tool covers the adjusting screw hole on ontology, is screwed into adjusting screw in adjusting screw hole, forms adjustable broaching tool set finished product.

Claims (4)

1. a kind of adjustable broaching tool set of solenoid valve, it is characterised in that: the broaching tool set includes broaching tool set ontology, adjusts cushion block (6), wear plate (8) and adjusting screw (9), broaching tool set ontology edge are divided axially into installation positioning region (1) and work department (2), broaching tool Cover body central setting axially through the broaching tool accommodating cavity (3) for broaching tool guide support, the side of the work department (2) opens Mouth forms the broaching tool workspace of perforation broaching tool accommodating cavity side wall, and broaching tool (5) is placed in broaching tool accommodating cavity (3), the knife of broaching tool (5) Tooth overhang out work department (2) side it is open;The adjusting cushion block that the inner sidewall of the broaching tool accommodating cavity (3) is equipped with indent is installed Slot (4), the adjusting cushion block (6), which is installed on, to be adjusted in cushion block mounting groove (4), and it is logical to adjust cushion block top surface and the wear plate bottom surface It crosses dovetail groove and dovetail structure installation is fixed, the top surface of wear plate (8) and the bottom surface of the broaching tool (5) contact against;Institute The adjusting screw hole (7) that at least one and the bottom perforation for adjusting cushion block mounting groove (4) are set on work department (2) is stated, cushion block is adjusted (6) it is equipped with corresponding with adjusting screw hole (7) position and straight line concatenation adjustment hole, the adjusting screw (9) is threaded onto institute It states and adjusts screw hole (7) and penetrate the adjustment hole, adjust screw front end and stay on the adjusting cushion block (6), to adjusting cushion block (6) It carries out shoring limit, adjusting cushion block (6) can be supported to exist with same wear plate (8) by adjusting the fitting depth for adjusting screw (9) Lifting moving in cushion block mounting groove (4) is adjusted, come into full contact with wear plate (8) can with broaching tool (5), is drawn so as to adjust compensation The wearing clearance of knife (5) and wear plate (8).
2. a kind of adjustable broaching tool set of solenoid valve according to claim 1, it is characterised in that: the installation positioning region (1) include rectangle mounting portion (11) and cylindrical locating portion (12), rectangle mounting portion (11) by cylindrical locating portion (12) with The work department (2) is linked as entirety, can be covered to broaching tool by rectangle mounting portion (11) and carry out circumferential limit, cylinder positioning Portion's (12) outer diameter is greater than work department outer diameter, forms axial limiting end face, and the axial position that can be covered to broaching tool limits.
3. a kind of adjustable broaching tool set of solenoid valve according to claim 2, it is characterised in that: the adjusting cushion block top surface The dovetail groove of indent is set, and the wear plate bottom surface is provided with dovetail corresponding and close-fitting with the dove tail shape.
4. a kind of manufacturing method of the set of the broaching tool as described in claim 1-3, it is characterised in that the following steps are included:
The first step uses 40cr steel cylinder bar for matrix, and processing to be formed through lathe turning has installation positioning region and work department Broach shell ontology blank, outer diameter stays 1.2-1.5mm surplus, and it is long that the both ends of broach shell ontology respectively use A2 centre drill to process circular conical surface Degree is the centre bore of 3-5mm, then drills out the wire cutting wire hole of 8mm along the centre bore in guide sleeve body;
Second step, with milling machine, Milling Process goes out to position plane on the outer peripheral surface of broach shell ontology mounting portion, unilateral to stay 0.3-0.5mm Grinding allowance;
Third step processes the adjusting screw hole in the work department with drilling machine and screw tap;
4th step is adjusted heat treatment to the broach shell ontology blank completed the process, and broach shell ontology integral hardness is increased to HRC40-45 °, room temperature is cooling;
5th step is positioned using the cylindrical surface of Double Tops point turning broach shell ontology installation positioning region and work department, work department and installation The finishing grinding allowance of 0.2-0.35mm is stayed in axial limiting end face between portion;
6th step refines broach shell ontology cylindrical surface using Double Tops point, and precision controlling is between positive and negative 0.01mm, surface roughness control System is in 0.08um;
7th step, the positioning plane of surface grinding machine fine grinding installation positioning region, flatness and degree control -0.01 to - Between 0.02mm, surface roughness is controlled in 0.08um;
8th step is processed the intrinsic broaching tool accommodating cavity of broach shell using low-speed WEDM and adjusts cushion block mounting groove, first slow One piece of No. 45 steel plate is installed, smart slow wire feeding lathe cuts to form broach shell ontology positioning tool, and precision controlling is in 0 on wire lathe It is constant that it is held in position tooling position between to -0.01mm, after excision forming, is put into broach shell ontology, draws through broach shell body central hole Enter slow wire feeding copper wire, to broaching tool accommodating cavity and adjusts cushion block mounting groove progress cutting processing, guarantee the symmetry of broaching tool accommodating cavity And the depth of parallelism is in 0.02mm;
9th step, low-speed WEDM process the opened type broaching tool workspace on the work department side of broach shell ontology;
Tenth step adjusts cushion block and wear plate processing, is formed using 40 cr Steel materials by lathe process and adjusts cushion block and wear-resisting The cylindrical blank body of piece;Then blank body is adjusted heat treatment, blank body hardness is increased to HRC40-45 °, room temperature is cold But;
11st step processes to be formed using low-speed WEDM to the cylindrical blank body of thermally treated adjusting cushion block and wear plate The adjusting cushion block and wear plate of compound size, and according to the position dimension of the adjusting screw hole in the work department on adjusting cushion block Correspondence processes adjustment hole;
The wear plate completed the process is fixedly installed to adjusting cushion block to distribution structure by dovetail groove and dovetail by the 12nd step On, then by the adjusting cushion block mounting groove for adjusting cushion block insertion broaching tool set ontology, makes to adjust the adjustment hole alignment on cushion block and draw Adjusting screw hole on broach shell ontology is screwed into adjusting screw in adjusting screw hole, forms adjustable broaching tool set finished product.
CN201711026277.1A 2017-10-27 2017-10-27 A kind of adjustable broaching tool set and its manufacturing method Active CN107962233B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111014811A (en) * 2019-12-18 2020-04-17 河南蒲瑞精密机械有限公司 Automatic shim cutter mechanism for broaching key groove
CN112846781B (en) * 2021-01-11 2023-04-21 福建合盈机械有限公司 Combined machine tool for machining shaft parts

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62107914A (en) * 1985-11-06 1987-05-19 Toshiba Corp Broach
CN202180226U (en) * 2011-07-26 2012-04-04 苏州亚太金属有限公司 Broaching tool for tooth-positioning keyway
CN103639470A (en) * 2013-11-25 2014-03-19 大连安达有色金属铸造有限公司 Broacher for machining propeller key groove
CN106334912A (en) * 2016-08-31 2017-01-18 浙江台玖精密机械有限公司 Broacher broaching tool die and machining technology thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62107914A (en) * 1985-11-06 1987-05-19 Toshiba Corp Broach
CN202180226U (en) * 2011-07-26 2012-04-04 苏州亚太金属有限公司 Broaching tool for tooth-positioning keyway
CN103639470A (en) * 2013-11-25 2014-03-19 大连安达有色金属铸造有限公司 Broacher for machining propeller key groove
CN106334912A (en) * 2016-08-31 2017-01-18 浙江台玖精密机械有限公司 Broacher broaching tool die and machining technology thereof

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