CN107957706A - Numerically-controllmachine machine tool chip removal automatic start-stop control method - Google Patents
Numerically-controllmachine machine tool chip removal automatic start-stop control method Download PDFInfo
- Publication number
- CN107957706A CN107957706A CN201711332056.7A CN201711332056A CN107957706A CN 107957706 A CN107957706 A CN 107957706A CN 201711332056 A CN201711332056 A CN 201711332056A CN 107957706 A CN107957706 A CN 107957706A
- Authority
- CN
- China
- Prior art keywords
- chip removal
- spindle operation
- timekeeping
- main shaft
- numerically
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33128—Different spindles, axis controlled by configured paths, channel
Abstract
The present invention relates to numerically-controllmachine machine tool chip removal automatic start-stop control method, the numerically-controlled machine tool includes main shaft, spindle operation timekeeping system, spindle operation induction system, chip removal system and chip removal timekeeping system;The numerically-controllmachine machine tool chip removal automatic start-stop control method comprises the following steps:1)Whether spindle operation induction system sensing main shaft operates, if spindle operation, performs step 2)If main shaft is inoperative, step 5 is performed);2)Spindle operation timekeeping system bulk registration spindle operation duration Δ h1 is opened, as Δ h1=Δ H1, performs step 3);3)Spindle operation timekeeping system is closed, and Δ h1 is reset, and opens chip removal system and carries out chip removal, it is synchronous to open chip removal timekeeping system record chip removal system chip removal duration Δ h2, as Δ h2=Δ H2, perform step 4);4)Close chip removal system and stop chip removal, close synchronously chip removal timekeeping system, and Δ h2 is reset, repeat step 1);5)Close spindle operation timekeeping system, chip removal system and chip removal timekeeping system.
Description
Technical field
The present invention relates to numerical control machine tool technique field, more particularly to a kind of numerically-controllmachine machine tool chip removal automatic start-stop controlling party
Method.
Background technology
It is the fundamental state policy in China to economize on resources, and improves Business Economic Benefit, strengthens the root of enterprise core competence
This requirement, the energy-saving existence for being enterprise is originally.Intelligent manufacturing equipment be the high-end equipment manufacture in China emphasis direction it
One, intelligent manufacturing equipment mainly includes the basic manufacturing industry using numerically-controlled machine tool as representative.Numerically-controlled machine tool is high-end equipment manufacture
" machine-tool ".
Chip removal system is an important component of numerically-controlled machine tool.The start-up and shut-down control mode of existing chip removal system, usually
It is that a button is defined on machine operation panel as chip removal function start and stop button, presses the button, indicator light thereon is bright,
Chip removal system works, and presses the button again, indicator light thereon goes out, and chip removal system is stopped;This start-up and shut-down control mode
Have the following disadvantages:
1st, the start and stop of chip removal system are both needed to operator's manual operation, if operator forgets to press chip removal function start and stop button, row
Bits system does not work, and cannot carry out chip removal, cause iron filings to be accumulated, and influences the performance of lathe, or even damage lathe.
2nd, after pressing chip removal function start and stop button, chip removal system is working always, however, actually using process in lathe
In, need to change another after the completion of a work pieces process, iron filings will not be produced during this, the clamping workpiece time often having
Need longer, this start-up and shut-down control mode in the meantime if without artificially removing phase down chip removal system, chip removal system manually
It will not be automatically closed, this results in energy waste.
Even the 3rd, during work pieces process, nor there is a continuing need for chip removal, chip removal system also results in energy in work always
Source wastes.
The content of the invention
In view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to provide a kind of design rationally, chip removal system start-up and shut-down control
Intelligence degree is high, is conducive to energy-saving numerically-controllmachine machine tool chip removal automatic start-stop control method.
To achieve the above object, the present invention uses following technical scheme:
Numerically-controllmachine machine tool chip removal automatic start-stop control method, the numerically-controlled machine tool include main shaft, spindle operation timekeeping system, master
Axis operating induction system, chip removal system and chip removal timekeeping system;The numerically-controllmachine machine tool chip removal automatic start-stop control method bag
Include following steps:
1)Whether spindle operation induction system sensing main shaft operates, if spindle operation, performs step 2)If main shaft is inoperative,
Then perform step 5);
2)Spindle operation timekeeping system bulk registration spindle operation duration Δ h1 is opened, as Δ h1=Δ H1, Δ H1 is main shaft
Preset duration in timekeeping system is operated, performs step 3);
3)Spindle operation timekeeping system is closed, and Δ h1 is reset, and opens chip removal system and carries out chip removal, it is synchronous to open chip removal meter
When system record chip removal system chip removal duration Δ h2, as Δ h2=Δ H2, Δ H2 is preset duration in chip removal timekeeping system, is held
Row step 4);
4)Close chip removal system and stop chip removal, close synchronously chip removal timekeeping system, and Δ h2 is reset, repeat step 1);
5)Close spindle operation timekeeping system, chip removal system and chip removal timekeeping system.
Preferably, the chip removal timekeeping system is set with chip removal system linkage.
The present invention uses above technical scheme, must according to main shaft when only can just produce iron filings, processing when processing the workpiece
The principle that must be operated, to design the control method of chip removal system automatic start-stop;Step 3)Middle closing spindle operation timekeeping system, and
Δ h1 is reset, it is therefore an objective to make it after chip removal system chip removal, can start from scratch reclocking, so that under accurate recording
Secondary spindle operation duration;Step 4)Middle close synchronously chip removal timekeeping system, and Δ h2 is reset, it is therefore an objective to enable its next time from
Zero starts reclocking, so that accurate recording chip removal system next time chip removal duration.The present invention uses above technical scheme, in main shaft
In operation process, spindle operation timekeeping system bulk registration duration Δ h1 is equal to chip removal system and stops chip removal duration.The present invention is set
Meter is reasonable, and the automation of chip removal system start-up and shut-down control and intelligence degree are high, can be in the case where ensureing the normal chip removal of lathe most
The saving energy of limits, reduces the use cost of enterprise, so as to improve the benefit of enterprise.
Embodiment
The numerically-controllmachine machine tool chip removal automatic start-stop control method of the present invention, the numerically-controlled machine tool includes main shaft, main shaft is transported
Turn timekeeping system, spindle operation induction system, chip removal system(The chip removal system is the existing chip removal system in numerically-controlled machine tool)With
Chip removal timekeeping system;The numerically-controllmachine machine tool chip removal automatic start-stop control method comprises the following steps:
1)Whether spindle operation induction system sensing main shaft operates, if spindle operation, performs step 2)If main shaft is inoperative,
Then perform step 5);
2)Spindle operation timekeeping system bulk registration spindle operation duration Δ h1 is opened, as Δ h1=Δ H1, Δ H1 is main shaft
Preset duration in timekeeping system is operated, performs step 3);
3)Spindle operation timekeeping system is closed, and Δ h1 is reset, and opens chip removal system and carries out chip removal, it is synchronous to open chip removal meter
When system record chip removal system chip removal duration Δ h2, as Δ h2=Δ H2, Δ H2 is preset duration in chip removal timekeeping system, is held
Row step 4);
4)Close chip removal system and stop chip removal, close synchronously chip removal timekeeping system, and Δ h2 is reset, repeat step 1);
5)Close spindle operation timekeeping system, chip removal system and chip removal timekeeping system.
Preferably, the chip removal timekeeping system is set with chip removal system linkage.
The present invention uses above technical scheme, must according to main shaft when only can just produce iron filings, processing when processing the workpiece
The principle that must be operated, to design the control method of chip removal system automatic start-stop;Step 3)Middle closing spindle operation timekeeping system, and
Δ h1 is reset, it is therefore an objective to make it after chip removal system chip removal, can start from scratch reclocking, so that under accurate recording
Secondary spindle operation duration;Step 4)Middle close synchronously chip removal timekeeping system, and Δ h2 is reset, it is therefore an objective to enable its next time from
Zero starts reclocking, so that accurate recording chip removal system next time chip removal duration.The present invention uses above technical scheme, in main shaft
In operation process, spindle operation timekeeping system bulk registration duration Δ h1 is equal to chip removal system and stops chip removal duration.
Using power source of the chip removal motor of model Y802-0.75 as chip removal system, the specified work(of the chip removal motor
Rate is 200W.When the start-up and shut-down control mode using existing chip removal system(That is, startup chip removal system is pushed button, presses stop again
Only chip removal system)When, when lathe work 10 is small, the power consumption of chip removal system is 2 degree, and numerically-controlled machine tool chip removal system using the present invention
System automatic start-stop control method, the working time of its chip removal motor at least shorten more than half, the power consumption of its chip removal system part
Amount is no more than 1 degree.
Embodiment
The present invention must operate this condition to control chip removal using main shaft when iron filings are just produced when only processing, and being processed
The work of system, spindle operation, opens spindle operation timekeeping system and starts timing, when main shaft shuts down, spindle operation timing
System stops timing, and when main shaft is again started up, spindle operation timekeeping system also and then starts, and between original institute's timing
On the basis of continue timing.
For example, preset duration is 30 minutes in spindle operation timekeeping system, preset duration is 20 points in chip removal timekeeping system
Clock;When spindle operation was up to 30 minutes, the clocking value of spindle operation timekeeping system is also 30 minutes, reaches its preset duration 30 and divides
Clock, opens chip removal system immediately, simultaneously closes off spindle operation timekeeping system and resets the clocking value of its timer;Chip removal system
To start to work, chip removal timekeeping system follows chip removal system to start, when chip removal system works 20 minutes, the meter of chip removal timekeeping system
Duration is also 20 minutes, reaches its preset duration 20 minutes, closes chip removal system and stops chip removal, close synchronously chip removal timekeeping system
And the clocking value of its timer is reset.Decide whether to start main shaft further according to the working order of main shaft after chip removal system stopping
Timekeeping system is operated, does not start spindle operation timekeeping system if main shaft shuts down, just starts when main shaft starts running
Main operating timekeeping system, and so on repeat the above process;If there is main shaft in spindle operation timekeeping system timing course
Stop, then spindle operation timekeeping system stops timing therewith.If the timing of spindle operation timekeeping system was by 25 minutes, main shaft stops
Only, then spindle operation timekeeping system keeps its clocking value 25 minutes, waits next spindle operation to start, when main shaft is again started up
Continued timing since 25 minutes, that is, main shaft reruns 5 minutes, spindle operation timekeeping system reaches setting 30 minutes,
Start chip removal system.The present invention judges the processing situation of lathe according to the operating of main shaft, automatically turns on, closes chip removal system,
Machine tool chip removal is periodically carried out, this control method not only can guarantee that the normal chip removal of lathe, but also can reduce lathe to greatest extent
Energy consumption, so as to achieve the purpose that energy-saving.
Above description should not have protection scope of the present invention any restriction.
Claims (2)
1. numerically-controllmachine machine tool chip removal automatic start-stop control method, it is characterised in that:The numerically-controlled machine tool includes main shaft, main shaft is transported
Turn timekeeping system, spindle operation induction system, chip removal system and chip removal timekeeping system;The numerically-controllmachine machine tool chip removal opens automatically
Stop control method comprises the following steps:
1)Whether spindle operation induction system sensing main shaft operates, if spindle operation, performs step 2)If main shaft is inoperative,
Then perform step 5);
2)Spindle operation timekeeping system bulk registration spindle operation duration Δ h1 is opened, as Δ h1=Δ H1, Δ H1 is main shaft
Preset duration in timekeeping system is operated, performs step 3);
3)Spindle operation timekeeping system is closed, and Δ h1 is reset, and opens chip removal system and carries out chip removal, it is synchronous to open chip removal meter
When system record chip removal system chip removal duration Δ h2, as Δ h2=Δ H2, Δ H2 is preset duration in chip removal timekeeping system, is held
Row step 4);
4)Close chip removal system and stop chip removal, close synchronously chip removal timekeeping system, and Δ h2 is reset, repeat step 1);
5)Close spindle operation timekeeping system, chip removal system and chip removal timekeeping system.
2. numerically-controllmachine machine tool chip removal automatic start-stop control method according to claim 1, it is characterised in that:The chip removal
Timekeeping system is set with chip removal system linkage.
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CN201711332056.7A CN107957706A (en) | 2017-12-13 | 2017-12-13 | Numerically-controllmachine machine tool chip removal automatic start-stop control method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112692635A (en) * | 2020-12-11 | 2021-04-23 | 珠海格力智能装备有限公司 | Machine tool control method and control device, and machine tool equipment |
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CN2782292Y (en) * | 2005-02-07 | 2006-05-24 | 台湾丽伟电脑机械股份有限公司 | Chip removal controller of processor |
CN103268083A (en) * | 2013-05-06 | 2013-08-28 | 重庆大学 | On-demand energy-saving run control method and system for numerically-controlled machine tool chip removal system |
CN105785961A (en) * | 2016-05-17 | 2016-07-20 | 中国科学技术大学 | Forging press machine operation condition information acquisition and analysis system based on the internet of things technology |
CN205614794U (en) * | 2016-04-26 | 2016-10-05 | 广州市鸿申机械有限公司 | Automatic chip removal cleaning device of log frame sawing machine |
CN106424209A (en) * | 2016-12-08 | 2017-02-22 | 重庆广昼智能科技有限公司 | Remote intelligent quality monitoring system for product and quality monitoring machine tool as well as remote intelligent monitoring and controlling method |
-
2017
- 2017-12-13 CN CN201711332056.7A patent/CN107957706A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2782292Y (en) * | 2005-02-07 | 2006-05-24 | 台湾丽伟电脑机械股份有限公司 | Chip removal controller of processor |
CN103268083A (en) * | 2013-05-06 | 2013-08-28 | 重庆大学 | On-demand energy-saving run control method and system for numerically-controlled machine tool chip removal system |
CN205614794U (en) * | 2016-04-26 | 2016-10-05 | 广州市鸿申机械有限公司 | Automatic chip removal cleaning device of log frame sawing machine |
CN105785961A (en) * | 2016-05-17 | 2016-07-20 | 中国科学技术大学 | Forging press machine operation condition information acquisition and analysis system based on the internet of things technology |
CN106424209A (en) * | 2016-12-08 | 2017-02-22 | 重庆广昼智能科技有限公司 | Remote intelligent quality monitoring system for product and quality monitoring machine tool as well as remote intelligent monitoring and controlling method |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112692635A (en) * | 2020-12-11 | 2021-04-23 | 珠海格力智能装备有限公司 | Machine tool control method and control device, and machine tool equipment |
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Application publication date: 20180424 |
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